Fig. 122: Test 10A - Location of Speed Sensor Connector
Fig. 123: Test 10A - Testing Speed Sensor (Cherokee)
WIRING DIAGRAMS
Installation
1) Install brake switch in retainer. Reconnect brake switch
electrical connector.
2) To check brake switch adjustment, slightly depress brake
pedal and note operation of brake switch plunger. Brake switch plunger
should fully extend when brake pedal free play is taken up and brake
application begins.
3) Clearance between brake switch plunger and brake pedal
should be approximately 1/8". If clearance is not within
specification, pull brake pedal rearward as far as possible.
4) Brake pedal should contact brake switch plunger, pushing
brake switch backward in retainer to provide proper adjustment. Ensure
brake lights operate.
5) Recheck clearance between brake switch plunger and brake
pedal with brake pedal depressed and free play taken up. Reinstall
lower steering column cover or trim panels.
NEUTRAL SAFETY SWITCH
NOTE: Neutral safety switch may be referred to as park/neutral or
gear select switch.
Removal
1) Apply parking brake. Raise and support vehicle. Disconnect
electrical connector at neutral safety switch. Pry lock washer tabs
away from retaining nut. See Fig. 126.
2) Remove retaining nut, lock washer and adjusting bolt. See
Fig. 126 . Remove neutral safety switch from manual valve shaft.
Installation
1) Disconnect shift control rod from transmission shift
lever. Rotate transmission shift lever fully rearward and then forward
2 detents to Neutral position.
2) Install neutral safety switch on manual valve shaft.
Install adjusting bolt but DO NOT tighten at this time.
3) Install lock washer and retaining nut. Tighten retaining
nut to specification. See TORQUE SPECIFICATIONS. DO NOT bend over lock
washer tabs at this time.
4) Ensure transmission is still in Neutral. Rotate neutral
safety switch and align neutral standard line with vertical groove on
manual valve shaft. See Fig. 126.
5) Tighten the adjusting bolt to specification. Refer to the
TORQUE SPECIFICATIONS table. Bend lock washer tabs over. Reconnect
shift control rod and electrical connector. Ensure vehicle starts in
Park and Neutral only.
Fig. 126: Installing Neutral Safety Switch
Courtesy of Chrysler Corp.
SPEED SENSOR
Removal & Installation
1) Disconnect electrical connector at speed sensor located on
adapter housing or extension housing. Remove bolt and speed sensor.
Remove "O" ring from speed sensor.
2) To install, reverse removal procedure using NEW "O" ring.
Tighten bolt to specification. See TORQUE SPECIFICATIONS at end of
article.
THROTTLE POSITION SENSOR (TPS)
Removal & Installation
1) Note location of TPS electrical connector. See Fig. 127.
Disconnect electrical connector. Remove screws and TPS.
Fig. 127: Identifying TPS Electrical Connector
Courtesy of Chrysler Corp.
2) To install, reverse removal procedure. Ensure throttle
shaft on throttle body engages socket tangs on TPS. See Fig. 128.
Tighten screws. Manually operate throttle and ensure no binding
exists. Reinstall electrical connector.
NOTE: TPS must be installed so it can be rotated a few degrees. If
TPS cannot be rotated, reinstall TPS with end of throttle
shaft on other side of TPS socket tangs.
Fig. 128: Installing Throttle Position Sensor (TPS)
Courtesy of Chrysler Corp.
TRANSMISSION CONTROL MODULE (TCM)
Removal & Installation (Cherokee)
Ensure ignition is off. Disconnect electrical connector from
TCM, located behind right side of instrument panel. See Fig. 129.
Remove fastener and TCM from instrument panel. To install, reverse
removal procedure.
Fig. 129: Transmission Control Module (TCM) I.D. (Cherokee)
Courtesy of Chrysler Corp.
VALVE BODY SOLENOID
Removal
1) Raise and support vehicle. Remove drain plug and drain
transmission fluid. Remove bolts and oil pan. Remove bolts, oil screen
and gasket.
2) Disconnect electrical connectors from valve body solenoid.
Mark electrical connector location for reassembly reference if more
than one valve body solenoid is being removed. Remove bolt, valve body
solenoid and "O" ring.
CAUTION: DO NOT allow components to fall from valve body when
removing valve body solenoid.
Installation
1) To install, reverse removal procedure using NEW "O" ring
and NEW gaskets. Tighten valve body solenoid bolt and oil screen bolt
to specification. See TORQUE SPECIFICATIONS at end of article.
2) Ensure magnet is installed in oil pan and does not
interfere with valve body oil tubes. Apply 1/8" bead of Loctite 599
sealant on oil pan mounting flange. Install oil pan. Install and
tighten bolts to specification. See TORQUE SPECIFICATIONS.
3) Install NEW gasket and drain plug. Tighten drain plug to
specification. See TORQUE SPECIFICATIONS at end of article. Fill
transmission to proper fluid level with Mopar Dexron-IIE/Mercon ATF.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS \
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Application Ft. Lbs. (N.m)
Drain Plug ....................................... 15 (20)
INCH Lbs. (N.m)
Neutral Safety Switch Adjusting Bolt .......... 108 (12.2)
Neutral Safety Switch Retaining Nut ............. 61 (6.9)
Oil Pan Bolt .................................... 65 (7.3)
Oil Screen Bolt ................................. 84 (9.5)
Speed Sensor Bolt ............................... 65 (7.3)
Valve Body Solenoid Bolt ........................ 84 (9.5)
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* B RAK E S YSTE M U NIF O RM IN SPEC TIO N G UID ELIN ES *
1 988 J e ep C hero ke e
GENERAL INFORMATION
Brake Systems - Motorist Assurance Program
Standards For Automotive Repair
All Makes & Models
CONTENTS
OVERVIEW OF MOTORIST ASSURANCE PROGRAM
OVERVIEW OF SERVICE REQUIREMENTS AND SUGGESTIONS
ACCELEROMETERS (G SENSOR OR LATERAL)
ACCUMULATORS
ANCHOR PINS
ANTI-LOCK BRAKE SYSTEMS
BACKING PLATES
BRAKE FLUID
BRAKE FRICTION MATERIAL
BRAKE PADS
BRAKE PEDALS
BRAKE SHOES
BRAKE SHOE HARDWARE
BRAKE STOPLIGHT SWITCHES
BULB SOCKETS
BULBS AND LEDS
CALIPER HARDWARE
CALIPERS
CONTROLLERS
DIGITAL RATIO AXLE CONTROLLERS AND BUFFERS (DRAC AND DRAB)
DISABLE SWITCHES
DRUMS
ELECTRICAL PUMPS AND MOTORS
ELECTRONIC CONTROLLERS
FLUID
FLUID LEVEL SENSOR SWITCHES
FOUR WHEEL DRIVE SWITCHES
FRICTION MATERIAL
G SENSORS
HOSES
HYDRAULIC MODULATORS
HYDRO-BOOSTERS
HYDRO-ELECTRIC BOOSTERS (POWERMASTER)
IGNITION DISABLE SWITCHES
LATERAL ACCELERATION SWITCHES
LEDS
LENSES
MASTER CYLINDERS
MODULATORS
MOTORS
PARKING BRAKE SWITCHES
PARKING BRAKE SYSTEMS
PADS
PEDAL TRAVEL SWITCHES
PEDALS
POWERMASTER
PUMPS
PRESSURE DIFFERENTIAL SWITCHES
PRESSURE SWITCHES
RELAYS
ROTORS
SELF-ADJUSTING SYSTEMS
SHOE HARDWARE
SHOES
SOCKETS
SPEED SENSORS (ELECTRONIC WHEEL AND VEHICLE)
STEEL BRAKE LINES
STOPLIGHT SWITCHES
SWITCHES
TIRES
TOOTHED RINGS (TONE WHEEL)
VACUUM BOOSTERS
VACUUM HOSES
VALVES
WHEEL ATTACHING HARDWARE
WHEEL BEARINGS, RACES AND SEALS
WHEEL CYLINDERS
WIRING HARNESSES
INTRODUCTION TO MOTORIST ASSURANCE PROGRAM (MAP)
OVERVIEW OF MOTORIST ASSURANCE PROGRAM
The Motorist Assurance Program is the consumer outreach
effort of the Automotive Maintenance and Repair Association, Inc.
(AMRA). Participation in the Motorist Assurance Program is drawn from
retailers, suppliers, independent repair facilities, vehicle
manufacturers and industry associations.
Our organization's mission is to strengthen the relationship
between the consumer and the auto repair industry. We produce
materials that give motorists the information and encouragement to
take greater responsibility for their vehicles-through proper,
manufacturer-recommended, maintenance. We encourage participating
service and repair shops (including franchisees and dealers) to adopt:\
1) a Pledge of Assurance to their Customers and
2) the Motorist Assurance Program Standards of Service.
All participating service providers have agreed to subscribe
to this Pledge and to adhere to the promulgated Standards of Service
demonstrating to their customers that they are serious about customer
satisfaction.
These Standards of Service require that an inspection of the
vehicle's (problem) system be made and the results communicated to the\
customer according to industry standards. Given that the industry did
not have such standards, the Motorist Assurance Program successfully
promulgated industry inspection communication standards in 1994-95 for
the following systems: Exhaust, Brakes, ABS, Steering and Suspension,
Engine Maintenance and Performance, HVAC, and Electrical Systems.
Further, revisions to all of these inspection communication standards
are continually re-published. In addition to these, standards for
Drive Train and Transmissions have recently been promulgated.
Participating shops utilize these Uniform Inspection & Communication
Standards as part of the inspection process and for communicating
their findings to their customers.
The Motorist Assurance Program continues to work
cooperatively and proactively with government agencies and consumer
groups toward solutions that both benefit the customer and are
mutually acceptable to both regulators and industry. We maintain the
belief that industry must retain control over how we conduct our
business, and we must be viewed as part of the solution and not part
of the problem. Meetings with state and other government officials
(and their representatives), concerned with auto repair and/or
consumer protection, are conducted. Feedback from these sessions is
brought back to the association, and the program adjusted as needed.
To assure auto repair customers recourse if they were not
and make an informed decision about how to proceed.
BRAKES
SERVICE PROCEDURES REQUIRED & SUGGESTED FOR PROPER
VEHICLE OPERATION
Some states may have specifications that differ from OEM.
Check your local/state regulations. Where state or local laws are
stricter, they take precedence over these guidelines.
ACCELEROMETERS (G SENSOR OR LATERAL)
ACCELEROMETER INSPECTION \
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Condition Code Procedure
Broken .................. A ............ Require replacement.
Connector loose ......... A .. Require repair or replacement.
Loose ................... B .. Require repair or replacement.
Missing ................. C ............ Require replacement.
Out of position ......... B ....... Require re-positioning to
vehicle manufacturer's
specifications.
Output signal incorrect . B ............ Require replacement.
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ACCUMULATORS
ACCUMULATOR INSPECTION \
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Condition Code Procedure
Leaking ................. B ............ Require replacement.
Missing ................. C ............ Require replacement.
Pre-charge incorrect .... B ............ Require replacement.
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ANCHOR PINS
See BACKING PLATES .
ANTI-LOCK BRAKE SYSTEMS
NOTE: Anti-lock brakes are an integral part of the brake system. It
is essential that the anti-lock brakes function properly when
brake service is performed.
Anti-lock brake systems are commonly referred to as "ABS" and
will be referred to as "ABS" throughout these guidelines. Some ABS
components also function as part of a traction control system (TCS).
WARNING: When diagnosing and servicing high pressure components,
observe safety procedures and equipment requirements
established by the vehicle manufacturer to reduce the
possibility of serious personal injury.
NOTE: Intermittent electrical conditions are often caused by a loss
of ground, poor connection, or water intrusion into the
wiring harness.