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Fuel Filter
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Emission System Vacuum Hoses
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Ignition Wires
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Distributor Cap & Rotor
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Battery
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(
1) - Replacement is recommended by Chrysler at this time, but it
is not required to maintain the warranty on the PCV valve.
(
2) - Check and replace as needed.
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Lubrication Specifications
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Application Specification
Automatic Transmission .......................... Dexron-IIE ATF
Brake Master Cylinder .......... DOT 3 (SAE J-1703F) Brake Fluid
Engine Coolant ........... Alugard 340-2 & Water (50/50 Mixture)
Engine Oil (
1)
Gasoline Engine
Temperature Range
Above 30
F (-1
C) ........ SAE 20W-40 Or 20W-50 API SH/CD
Above 0
F (-18
C) ......... SAE 10W-30 Or 10W-40 API SH/CD
Less Than 60
F (16
C) ............... SAE 5W-30 API SH/CD
Drive Axles ................................ SAE 75W-90 API GL-5
Drive Axles (Trac-Lok) (
2) ................ SAE 80W-140 API GL-5
Drive Axles (Trailer Towing) .............. SAE 80W-140 API GL-5
Hydraulic Clutch ............... DOT 3 (SAE J-1703F) Brake Fluid
Manual Transmission ........................ SAE 75W-90 API GL-5
Parking Brake Cable Guides ................. NLGI Grade 2, GC-LB
Door & Hood Hinges ............................ Light Engine Oil
Manual Steering Box ............... Multi-Purpose NLGI Grade 2EP
Power Steering Pump ....................... Power Steering Fluid
Transfer Case ................................... Dexron-IIE ATF
Brake Caliper Bushings ........ GE 661 or DOW 111 Silicone Grease
Caliper Slide Pins ........... GE 661 or DOW 111 Silicone Grease
Wheel Bearings .................. Multi-Purpose NLGI Grade GC-LB
Drive Shaft U-Joints .............. Multi-Purpose NLGI Grade 2EP
Steering Linkage (
4)( 5) .................... NLGI Grade 2, GC-LB
Ball Joints (
4)( 6) ......................... NLGI Grade 2, GC-LB
Weatherstrip .......................... Silicone Spray Lubricant
Wheel Lug Nut Torque ...................... 95 ft. lbs. (129 N.m)
(
1) - SAE 10W-30 SH/CD is preferred.
(
2) - Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive when changing fluid.
(
3) - For vehicles operating under heavy-duty towing conditions,
use SAE 75W-140 Synthetic lube.
NOTE: Before using SAE 75W-140 Synthetic the old fluid must
be DRAINED and FLUSHED with clean mineral based axle
lubricant. Then refill with new synthetic lube.
(
4) - Use low pressure grease gun to prevent seal damage.
(
5) - Fill until lubricant squeezes out from the base of seals.
(
6) - Fill ball joint until seal starts to swell.
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Fluid Capacities
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Application ( 1) Quantity
2) Ensure sector shaft cover bolts are tightened to
specification. Using an INCH lb. torque wrench, measure highest torque
required to rotate steering wheel back and forth through the center
position. Meshload must be adjusted if not within specification. See
the MESHLOAD SPECIFICATIONS table.
MESHLOAD SPECIFICATIONS TABLE
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Application INCH Lbs. (N.m)
Cherokee, Comanche & Wrangler .......... ( 1) 4-10 (.5-1.1)
( 1) - In excess of worm bearing preload. Maximum preload is
18 INCH lbs. (2.0 N.m) on Jeep models or 16 INCH lbs.
(1.8 N.m) on all others.
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3) Loosen sector shaft adjuster screw lock nut. Adjust sector
shaft adjuster screw to obtain correct reading. Tighten lock nut to
specification while holding adjusting screw.
4) Reverse removal procedures for components removed. Ensure
reference mark is aligned on pitman arm and sector shaft. Tighten
pitman arm retaining nut to specification. On Jeep models, stake
pitman arm retaining nut in 2 places.
REMOVAL & INSTALLATION
STEERING GEAR
CAUTION: All steering component fasteners are made of special quality
materials. Replacement fasteners must be of same part number
or equivalent. Tighten all fasteners to proper torque.
Install new cotter pin where used.
Removal
1) Disconnect negative battery cable. Set front wheels in
straight-ahead position. Note position of steering wheel. Remove
flexible coupling shield retaining screw (if equipped).
2) Remove flexible coupling-to-steering worm shaft flange
bolts or lower universal joint pinch bolt. Remove sector shaft nut and
washer. Place reference mark in relation of pitman arm-to-sector
shaft. Using Puller (J-6632-01), remove pitman arm. Remove steering
gear-to-frame bolts. Remove steering gear.
Installation
1) Install flexible coupling on worm shaft. Align flat on
coupling with flat on worm shaft. Push coupling on shaft until shaft
touches shoulder. Install pinch bolt. Pinch bolt must pass through
shaft undercut.
2) To install remaining components, reverse removal
procedure. Align reference mark on pitman arm and sector shaft. Ensure
splines are properly aligned. Tighten bolts to specification. On Jeep
models, stake sector shaft nut in 2 areas.
SECTOR SHAFT SEAL
NOTE: On some models, sector shaft seal may be replaced without
removing steering box. It may be necessary to remove
steering gear to gain access to remove sector shaft seal.
Removal & Installation
1) Place steering gear at center of travel. Remove sector