REMOVING/REFITTING D.P.A. AND D.P.C.
ROT0 DIESEL INJECTION PUMPS MA
146.1/l 5
REFITTING
Prepare
- the pump (see Op. @ MA 146.0/l/
Fit
- the pump with the mounting studs in the middle of
the slots,
- the pump fixing nuts but do not tighten home.
Assemble, Fig. I:
- the injection pump driving pinion t I); hand tighten
nut (2),
- the pump drive belt with the side opposed to the
tension roller being without slack (take care not to
rotate the pump).
Unscrew, Fig. I:
- tensioner nut (3); let the tensioner load the belt
without assistance.
Retighten, Fig. I:
- tensioner nut (3) to 2 mdaN,
- pinion nut (2) to 5 mdaN.
Carry out the pump timing:
Turn the pump towards the engine to find the point
of injection, (needle facing the “0” mark on the dial).
Screw up, Fig. II, to 2.4 mdaN,
- the pump fixing screws (4); when tightening, the dial
gauge needle should not move.
Check the pump timing (refer to @ MA 146.011)
Remove the tools
Refit:
- either the plug (tighten to 2 mdaN),
- or the inspection plate.
Seal the injection pump plug.
Refit:
- the belt upper protection cover,
- the wheelarch lining,
- the accelerator return spring,
- the injector set of feed pipes.
Tighten to 2.5 mdaN.
Recouple:
- the fast idle cable,
- the accelerator cable,
- the fuel pipe,
- the return pipe, D.P.C. pump, Fig. III.
Connect to the overfuelling circuit,
- the diesel fuel return pipe (61,
- the air pipe (5).
Put the fuel filter back into place.
Reconnect:
- the electric STOP solenoid,
- the negative cable to the battery.
Prime the fuel system using the manually operated
pump located on the filter.
Adjust the injection pump controls and idling speed
as explained in Op. @ MA 146.0/l.
8531
CHECKING THE PETROL SUPPLY
829.A5-J6T.A500
Pump AC DELCO TYPE: PB3
CHECKING THE PETROL PRESSURE WITH APPARATUS 4005-T:
- Position apparatus 4005-T.
- Disconnect the carburettor fuel return pipe; fit plug (2)
- Unscrew tap @ by one turn approx.
- Start the engine.
a) Check the petrol pressure at zero delivery:
- Fully screw up the tap; the pressure should not show a reading of more than 325 m.bar for the stabilised
pressure.
b) Check the tightness of the pump delivery valve:
- Stop the engine: there should not be a sudden drop in pressure.
c) Check the tightness of the carburettor needle valve:
- Unscrew tap @ ; start the engine, leave it running for a few minutes.
- Stop the engine: there should not be a sudden drop in pressure.
- Remove apparatus 4005-T and fit the fuel supply pipe and the fuel return pipe to the carburettor
(after plug (2) has been removed).
CHECKING THE PUMP FOR LEAKS:
Close the pump delivery tube. Blow compressed air under 800 m.bar pressure into the suction pipe. Immerse the
pump in a container filled with clean White Spirit: no leak should be detected.
6 ARRANGEMENT OF THE ELECTRICAL INSTALLATION
CX
22 TRS 7185 --)
REF DESCRIPTION LOCATION
“;;;;;roR HARNES:
Circuit Wiring Channel-colour (or unit)
458 R/H stop lamp 105 460 L/H rear fog lamp 156 461 R/H rear fog lamp 157
462 L/H reversing lamp 27
463 R/H reversing lamp 28
470 Fuse l 480 g8 L/H front direction indicator 73 a7 30r G 481 R/H front direction indicator 76 a3 30r D 482 L/H rear direction indicator 74
483 R/H rear direction indicator 75
486 L/H long range lamp connector 159 a7 28 G 487 R/H long range lamp connector 164 a3 2B D 488 L/H headlamp 160-161 a8 3lc G
489 R/H headlamp
162-l 63 a2 3lc D 500 L/H front loudspeaker connections 139
gg IB + IR H 501 R/H front loudspeaker connections 141
gg IB + IR H 502 L/H rear loudspeaker connections 142 k9 28 PG 503 R/H rear loudspeaker connections 147 kl 28 ‘,PD 506 L/H front tweeter connections 140 h9 2B H 507 R/H front tweeter connections 140 hl 28 H
511 Rear fog lamp switch 156 to 158 g5 881 B 519 L/H window motor switch on driver’s door 85 to 87 h9 5B PC ‘520 R/H window motor switch on driver’s door 80 to 82 h9 5M PC 521 L/H window motor switch on passenger’s door 85 to 87 hl 58 PP 532 Heated rear screen switch 110 to 112 j5 5M P 545 Interior lighting switch
114 to 116 j5 58 P 570 Hazard warning switch 75 to 78
g5 8N B 580 Fuel gauge transmitter 59 to 61
96 IM 1N IJ J 600 Windscreen wiper motor 90 to 94 e4 58 D 608 Height control motor 97 to 103 j4 ‘. 38 H 615 R/H front window motor 80-81
gg 30r LV 616 L/H front window motor 85-86
gl 30R PP 621 Air intake motor 15-16 e3 2B Q 622 Air distribution motor 13-14
94 28 0 625 R/H front door lock motor 125-127
0 ZM-3B H 626 L/H front door lock motor 128 to 131 jl ZM-3B H 627 R/H rear door lock motor 125 to 127 p9 2M-3B PG 628 L/H rear door lock motor 128 to 131 pl 2M-3B PD 629 Boot door lock motor 131
t5 2B C 630 Fuel flap lock motor 127 s2 28 X 635 Engine cooling fan motor 11 a6 IM-IR V 640 Clock 32 to 34 f5 4M BA 650 Engine oil pressure switch 44 d3 IM RC 658 Blower fan speed control module 20 f3 1 V-l BI Q 680 Windscreen washer pump 95 el 2N D 690 Central interior lighting 113 to 115 n5 1N+2xllc+lM P 695 Front interior spot lamp 113 n5 lN-1M P 698 Headphone socket 143 to 146 k5 58 H 710 12 V supply soket 89 k5 IN + IM H 721 Radio connections t 12V and loudspeakers) I” + ” - &, LS) 139 to 147 k5 lR+4x2B H 727 Carburettor mixture heating element 7 IIC RM 735 Main beam relay 163-164 q7 5N T 739 Height control relay 98 to 102 f7 5N H 745 Blower motor fast speed relay 18 to 20
94 5N Q 778 Mixture element temperature relay 5 to 7 5lc RC 779 Mixture element engine running relay 8-9 5lc RC 781 Mixture element engine starting relay 6-7 5N RC 788 Engine cooling fan resistance 11 38 V 795 Lighting rheostat 62 g6 4B B 810 L/H direction indicator repeater connectrons 72 e9 II&l + IICT G 811 R/H direction indicator repeater connections 77 el II&l + IICV D 831 Interior temperature selection motor 21 to 25
cl5 5B K 836 Oil level sensor 57-58 c4 28 M 839 Interior air temperature sensor 24
j5 28 P 850
2 stage engine cooling fan thermal switch 11-12
b6 3lc V 853 Mixture element temperature thermal switch 5 IJS + IJti RM 855 Max. coolant temperature thermal switch 39 c4 IB M 935 Blower motor 19 d5 IN + li;j Q 945 Heated rear screen 111 r3 to 7 IN + IN F + ML 980 Door locked warning lamp 132
99 Ilc + Ilc H
