CARBURETTOR SPECIFICATION
Engine type 829.A5
t
MAKE : WEBER
Type : 34 DMTR 461250 Ref. W 88-50
34 DMTR 46/250 W 89-50 fast idle device
Choke flap in primary barrel
Idle cut off solenoid
Dual choke carburettor of the compound type
Fuel return pipe to tank located on the carburettor top cover
DESCRIPTION 1st choke 2nd choke
Venturi
23 Ref. No. @ 26 Ref. No. @
Main jet 112 Ref. No. @ 120 (under Ref No. @)
Air compensator jet
240 Ref. No. @ 230 Ref. No. @
Emulsion tube F45 Ref. No. @ F25 (under Ref. No. @)
Idling jet 47 Ref. No. @ 50 Ref. No. @
Idling air correction jet
125 70
Accelerator pump jet 40 Ref. No. @
Enrichment device jet (petrol) 130
Enrichment device jet (air) 110 Ref. No. @
Twin fuel float weight 13 -t 0.5 g
Ball type needle valve 1.75 Ref. No. @
Positive opening of 1.35 + 0.05 mm
1st choke butterfly 0
Opening of the strangler flap
with 400 mm Mg (530 nib) 3.75 f 0.25 mm
Idle shut off solenoid Ref. No. @
Air regulating screw Ref. No. @
Mixture control screw Ref. No. @
Throttle opening device Ref. No. @
Adjustments carried out on CCL’POLLU v test bench:
OPENING OF THE THROTTLE BUTTERFLY INITIAL SETTING OF IDLING SPEED
1st choke
2nd choke 1st choke Positive opening
W mrxture screw closed W mixture screw open 2nd choke
1st choke
N 210 K 230 N 265 K 230 Y 280
CARBURETTOR SPECIFICATION
Engine type 829.A5
MAKE : SOLEX
Type : 34 CICF Ref. CIT 214 and 214-I
Choke flap in primary barrel
Dual choke carburettor of the compound type
Fuel return pipe to tank located on the carburettor top cover
DESCRIPTION
Venturi
Main jet
Air compensator jet
Emulsion tube
Idling jet
Idling air correction jet
By-pass jet
By-pass air jet
Accelerator pump injector
Econostat - Petrol jet
Air jet
Polyamide fuel float
Ball type needle valve
Positive opening of
1st choke butterfly
Opening of the strangler flap
with 400 mm Mg (530 mb)
Mixture control screw
Idle cut off solenoid 1st choke
23
127.5
205
VA
55
60 Ref. No. @
(under Ref. No. 0)
Ref. No. @
(under Ref. No. @)
Ref. No. @
Ref. No. @
Ref. No. @ 26
115
140
ZA
60
90
145
80 2nd choke
Ref. No. @ 12 I!I 2g
Ref. No. @ 1.8
1.25 k 0.05 mm
4.4 + 0.5 mm
Ref. No. @
Ref. No. @
Adjustments carried out on CCL’POLLUH test bench: Ref. No. @
(under Ref. No. 0
Ref. No. @
[under Ref No. @
Ref. No. @
Ref. No. @
Ref. No. @
Ref. No. @
OPENING OF THE THROTTLE BUTTERFLY 1 INITIAL SETTING OF IDLING SPEED
I
1st choke
W mixture screw closed 2nd choke 1st choke
W mixture screw open 2nd choke
I
Positive opening
1st choke
N 195 K 205 N 240 K 205
CARBURETTOR SPECIFICATION
Engine type J6T.A500
MAKE : WEBER
Type : 34 DMTR 11 O/100 Ref. W 14550
Choke flap in primary barrel
Idle cut off solenoid
Dual choke compound carburettor
Fuel return pipe to tank located on the carburettor top cover
Throttle closing dashpot
Anti-pollution device
DESCRIPTION - 30110185
30110185 -
1st choke 2nd choke
1st choke 2nd choke
Venturi 24
Ref. No. @ 26 Ref. No. @ 24 Ref. No. @ 26 Ref. No. @
Main jet
1 15 Ref. No. @ 97 (under Ref. No @ 1 11 5 Ref. No. @ 1 17 lunder Ref. No. @ 1
Arr compensator jet
210 Ref. No. @ 130 Ref. No. @ 240 Ref. No. @ 130 Ref. No. @
Emulsion tube
F63 Ref. No. @ F25 iunder Ref No. 0) F63 Ref. No. @ F25 [under Ref. No, 0)
Idling jet 52
Ref. No. @ 50 Ref. No. @ 50 Ref. No. @ 50 Ref. No. @
Idling air correction jet
170 70
170 70
Ball type needle valve
1.75 Ref. No. @ 1.75 Ref. No. @
Float setting
7 i 0.25 mm
7 AI 0.25 mm
Petrol enrichment jet 130 (under Ref No. @ )
130 lunder Ref. No @ 1
Air enrichment jet
1 15 [under Ref No. 0) 1 1 5 [under Ref. No. @ 1
Accelerator pump jet 50
Ref. No. @ 50 Ref. No. @
Air regulating screw
Ref. No. @ Ref. No. @
Mixture control screw Ref. No. @
Ref. No. @
Idle shut off solenoid
Ref. No. @ Ref. No. @
Throttle opening device Ref. No. @
Ref. No. @
Positive opening full choke
1.20 i 0.05 mm 1.20 -fr 0.05 mm
Opening of the strangler flap
with 400 mm Mg (530 mb) 4.25 + 0.25 mm
4.25 --lr 0.25 mm
djustments carried out on ccL’POLLU>) test bench:
Positive
1st choke
2nd choke 1st choke
opening
W mrxture screw closed
W mixture screw open Cumulation
x 110
N 200 K 245 N 255
N 310
CARBURETTOR SPECIFICATION
Engine type J6R A 500
1 MAKE : WEBER
Type 34 DMTR 120/100 Ref. w 149-50
Choke flap in primary barrel
Idle cut off solenoid
Dual choke compound carburettor
Fuel return pipe to tank located on the carburettor top cover
Throttle closing dashpot
Anti-oollution device
DESCRIPTION 1st choke 2nd choke
Venturi
Main jet
Air compensator jet
Emulsion tube
Idling jet
Idling air correction jet
Ball type needle valve
Float setting
Petrol enrichment jet
Air enrichment jet
Accelerator pump jet
Air regulating screw
Mixture control screw
Idle shut off solenoid
Throttle opening device
Positive opening full choke
Opening of the strangler flap
with 400 m Mg (530 mb)
Mechanical opening 24 Ref. No. @ 26 Ref. No. @
110 Ref. No. @ 125 Under Ref. No. @
180 Ref. No. @ 240 Ref. No. @
F45 Ref. No. @ F25 Under Ref. No. @
52 Ref. No. @ 50 Ref. No. @
155 70
1.75 Ref. No. @)
7 mm & 0.25
115 Under Ref. No. @
115 Under Ref. No. @
50 Ref. No. @
Ref. No. @
Ref. No. @
Ref. No. @
Ref. No. @
1.20 mm f 0.5
4 mm f 0.25
8 t- 0.5 mm
specifications: MA 142.0013 p.3
Refer to: checks and adjustments: MA 142.013
anti-pollution devices: MA 143.011
“LE JETRONIC” ELECTRONIC FUEL
INJECTION SYSTEM
“LE Jetronic” system
The “LE Jetronic” IS a fuel injectiorl system which injects Intermittently petrol, at low pressure, into the inlet rnanifold
The main characteristic of the device IS to rneter drrectly the air drawn in by the engine, which is the only reference
for the fuel quantity to be injected. The fuel metering IS carried out by electro-magnetically triggered injectors. These
are under a constant fuel pressure.
The quantrty of fuel injected depends on how long the Injectors remain open. The duration of opening is optimally
determined for each engine operating phase by an electronic control unit, from data supplied by various electric
sensors.
The “LE Jetronic” device is composed of:
No.
COMPONENTS MADE BY REFERENCE
142 Electronic Control Unit (E.C. U.) BOSCH 0280 000 300
192 Throttle spindle switch cc 0280 120 301
280 Supplementary air control (C 0280 140 172
302 Flow meter ,, 0280 202 021
345 Electrovalve ,) 0280 141 011
576 Injector n 0280 150 254
683 Electrical fuel pump
)> 0580 464 008
731 Relay D 0280 230 009
841 Water temperature sensor D 0280 130 026
F Fuel filter N 0450 905 002
R Fuel regulator pressure ,) 0280 160 216
“LE Jetronic” system
The “LE Jetronic” is a fuel injection system whrch injects intermittently petrol, at low pressure, into the Inlet manrfold
The main characteristic of the device is to meter directly the air drawn In by the engine, which is the only reference
for the fuel quantity to be injected. The fuel metering is carried out by electro-magnetically triggered injectors. These
are under a constant fuel pressure.
The quantity of fuel injected depends on how long the injectors remain open. The duration of opening IS optimally
determined for each engine operating phase by an electronic control unit, from data supplied by various electric
sensors.
The “LE Jetronic” device is composed of:
No. COMPONENTS MADE BY REFERENCE
142 Electronic Control Unit (E.C.U.) BOSCH 0280 000 224
192 Throttle spindle switch 0
0280 120 313
280 Supplementary air control u
0280 140 178
302 Flow meter ,)
0280 202 061
345 Electrovalve ,,
0280 141 011
575 Cold start injector n
0280 170 409
576 Injector >,
0280 150 200
683 Electrical fuel
pump 1,
0580 464 008
731 Relay >,
0280 230 009
841 Coolant temperature sensor 1)
0280 130 026
870 Slow thermal switch ,>
0280 130 214
F Fuel filter ),
0450 905 002
R Pressure regulator ,)
0280 160 216
CHECKING AND ADJUSTING
THE INJECTION SYSTEM
II. - INSPECTION AND TIMING OF THE “ROT0-DIESEL” INJECTION PUMP
Raise the LH side of the vehicle and support it on
stands.
Disconnect the battery negative lead.
Engage the 5th gear. Rotate the engine by turning the
wheel.
Set the No. 1 cylinder to the initial timing point,
Fig.1.
(look into the oil filter orifice).
- place cylinder No. 1 valves in the rocking position;
turn the crankshaft by one turn in the normal direc-
tion of engine rotation.
- align marks on the flywheel and on the crankcase
(++I.
- turn the crankshaft back through a quarter of a turn.
Remove either the plug (with a 32 mm ring spanner)
or the inspection plate depending on the type of the
pump.
Refit, Fig II or Ill, according to pump:
- the feeler,
- the support for the dial-gauge.
- the dial-gauge equipped with its right-angled lever.
Finding the pump internal timing point:
- turn the crankshaft in the direction of rotation until
the large pointer on the dial indicator starts moving
in the opposite direction.
- set “0” mark on the dial-gauge in line with the large
pointer.
Checking the injection pump timing:
- rotate the crankshaft by a quarter turn in the oppo-
site direction to its direction of rotation.
- turn back in the normal direction of rotation until the
“0” mark on the dial-gauge has been reached.
- in that position, marks (-1 and (c) should be in line,
Fig. I.
If not, re-check the timing. Timing the injection pump:
- set the engine to the initial trming point, Fig. I.
- turn the crankshaft by 114 turn in the opposite direc-
tion to normal direction of ro’tatron, then turn back
in the direction of rotation to bring marks t-+) and
+-I opposite.
Adjusting the pump timing, Fig. Ill:
Slacken off the injector pipe connections and the 4
attachment points.
Bring the pump to the injection point with the feeler
at the base of V-shaped groove (timing point).
Set the “0” mark on the dial opposite the needle on
the dial-gauge. Orientate the pump casing towards the
engine.
Slowly turn back to the injection point (needle facing
the “0” mark on the dial), by moving the pump
casing away from the engine (in the opposite direc-
tion to engine rotation).
Tighten the pump fixing nuts to 2.4 mdaN. During
this operation, the needle should not move.
Check the pump timing
Remove the timing tools.
Refit the plug, (tighten to 2 mdaN), or the inspec-
tion plate.
Seal the injection pump plug.
Tighten the injector pipe connections to 2 mdaN.
Reconnect the battery negative cable
Switch on the ignition (electrical STOP solenoid exci-
tation) and prime the fuel circuit using the manual
pump (5) located on the filter.
Fully depress the accelerator pedal to facilitate the
engine bleeding and start.
Note: the initial timing point corresponds to:
3.24 -L- 0.05 mm BTDC: M 25/648
4.32 + 0.05 mm BTDC: M 25/660 DPA pump
4.71 f 0.05 mm BTDC: M 25/660 DPC pump
8531
Raise the R.H side of the vehicle and support it on
stands.
Disconnect the negative lead from the battery
Engage the highest gear. Using the road wheel, turn
the engine.
Set No. I cylinder to the initial timing point, Fig. I.
(look into the oil filler hole)
- Bring cylinder No. 1 valves into the rocking position
by rotating the engine one turn clockwise.
- Marks- and- should be aligned.
Remove:
- the road wheel,
- the wheelarch lining,
- the belt upper protection cover.
Loosen:
- the injection pump drrvrng pinion nut,
- the belt tensioner nut,
- compress the spring of the tensioner.
Remove:
- the pinion nut,
- the injection pump driving belt. MANDATORY: TO AVOID THE PUMP BEING
DAMAGED INTERNALLY WHEN REMOVING
THE DRIVING PINION, PULLER REF. H AND ITS
NUT J FROM TOOL BOX 6028.T MUST BE
USED.
Fit the nut and clamp of tool 6028.T, Fig. II.
Slacken the nut of tool 6028.T until the injection
pump drive shaft starts moving.
Disconnect the electrical STOP solenoid
Uncouple:
- the accelerator cable,
- the fast idling cable,
- the fuel supply pipe,
- the fuel return pipe.
DPC injection pump, Fig. ill:
Disconnect from the overfuelling circuit:
- the diesel fuel return pipe (21,
- the air pipe (I 1.
Push the diesel fuel filter to one side
Remove:
- the spring,
- the injectors sets of feed pipes,
- the pump fixing nuts (3) Fig. IV.
by means of a 73 mm A/F open spanner
and a 6 mm hexagon Allen key.