8-1
ELECTRICAL
CONTENTS
NOBAA-
ACCESSORY ......................................................
188
Cigarette Lighter ............................................
,190
Clock ...............................................................
,191
AUDIO SYSTEM ................................................
.192
AUTOMATIC FREE-WHEELING HUB
INDICATOR SYSTEM ........................................
208
Automatic Free-wheeling Hub
Indicator Control Unit
..................................... ,216
Pulse Generator ..............................................
215
BACK DOOR WINDOW DEFOGGER
................ .203
Defogger switch ............................................
,206
Printed Heater Lines
...................................... ,207
CHARGING SYSTEM .........................................
71
Alternator ........................................................
83
Service Adjustment Procedures
..................... 77
Battery Charging ........................................
82
Inspection of Battery ..................................
81
Output Current Test ...................................
78
Regulated Voltage Test ..............................
79
Voltage Drop Test of Alternator Output
Wire ............................................................
77
ELECTRICAL SYSTEM PARTS LOCATION
...... 2
Diode ...............................................................
5
Fusible Link and Fuse
..................................... 6
Grounding .......................................................
7
Relay and Control Unit ....................................
2
Sensor .............................................................
4
HORN ..................................................................
184
Horn Switch
.................................................... 187
IGNITION SYSTEM ............................................
105
Ignition Switch
................................................ 122
Ignition System ...............................................
1 14
Service Adjustment Procedures
.................... .l 1 1
Checking Ignition System
..........................
11 1
Checking Ignition Timing
...........................
11 1
Spark Plug Cable Test
................................
1 12
Spark Plug Test
.......................................... 1 12 INSPECTION OF HARNESS CONNECTOR ...... 9
Check for Improper Engagement of
Terminal .......................................................... 9
Continuity and Voltage Test for Connector .... 9
Engaging and Disengaging of Connector
Terminal ..........................................................
9
LIGHTING SYSTEM ........................................... 143
Column Switch
................................ .
.............. .I59
Dimmer Control Switch
................................. .I62
Hazard Warning Switch
................................. .I61
Headlight ........................................................ ,158
Service Adjustment Procedures
.................... .I57
Headlight Aiming .......................................
157
METERS AND GAUGES .................................... 123
Service Adjustment Procedures
.................... .I30
Fuel Gauge Simple Test ................................. .I31
Fuel Gauge Unit Inspection ........................... .I31
Oil Pressure Gauge Simple Test
.................... .I32
Oil Pressure Gauge Unit Simple Test
............ ,132
Speedometer Inspection
............................... .I30
Tachometer Inspection .................................. ,130
Voltage Meter Simple Test
............................ .I33
Water Temperature Gauge Simple Test
....... ..I3 1
Water Temperature Gauge Unit Inspection
. ..I3 2
STARTING SYSTEM .......................................... 91
Starter Motor ............ ....................................... 97
WIPER AND WASHER SYSTEM
....................... .163
WIRING HARNESS ............................................ 13
Centralized Junction ....................................... 69
Circuit Diagram ............................................... 34
Configuration Diagram .................................... 27
How to Read Wiring Diagrams ....................... 20
Troubleshooting .............................................. 13
8-4
SENSOR ELECTRICAL SYSTEM PARTS LOCATION - Sensor
I leedometer
16W1506
p
Items
Oxygen sensor
-
Pulse generator --
Throttle position sensor
_____
Vehicle-speed sensor
~~
Water temperature sensor Symbol
A B
D C
E
ltw722
I Throttle position sensor.
I
Revision
8-28 WIRING HARNESS - Engine Compartment
1 ENGINE COMPARTMENT
Connector symbol
A
;:::I Main fusible link
;:::I 4WD indicator switch
A-05 Automatic transmission oil
temperature switch
A-06 Back-u light and 4WD indicator
A-07)wiring f!arness and cord
assembly combination
;:g> Back-up light switch
A-l 0 OD-OFF solenoid
A-l 1 Pulse generator
A-l 2 Front wiring harness and
transmission wiring harness
combination
A-13 Air conditioner solenoid valve
A-l 4 Front wiper motor A-
A156
A-55
A-l 7 Checker
A-18 Diode
A-19 Brake fluid level sensor
A-20 Front harness and back-up light
A-21 land 4WD indicator wiring
harness combination
it;;> Sub fusible link
A-24 Carburetor assembly
A-25 Control wiring harness and air
conditioner wiring harness
combination
A-26 Front wiring harness and control
wiring harness combination
A-27 Device box A-53 A-52
A-54
A-28 Auto choke relay
A-29 Front wiring harness and air
conditioner wiring harness
combination
A-30 Headlight washer motor
A-31 Front combination light (L.H.)
A-32 Light control relay
A-33 Dedicated fuse (Upper beam
indicator circuit)
A-34 Headlight (L.H.)
A-35 Condenser fan motor
A-40 Condenser fan motor relay
1 STB Revision
WIRING HARNESS - Automatic Free-Wheeling Hub Indicator System Circuit B-67
FREE-WHEELING HUB INDICATOR SYSTFM
Sub fusible link
-5-w 1 m2-G m Iz-w rgntrron swrtcn Battery n 171.
Main fusible
link
- _I
ON I
Pulse
generator
-
Multi-purpose e
fuse
To column switch
[Refer to P.8-461 z
1
m ::
0:
C
1 LR
I
1
I
0
2-
I I
!!I m m m
,:cAcJl
-
T-r- m z-
-.I;
c-07 C-06 c-04
I++-
q OE! L 1 Combination meter ’ EleAtrir
d&V+ circuit
- -
power
1
Pulse Vehicle
detective speed
circuit detective
circuit
r
Automatic free-wheeling hub
indicator control unit
37W610
For information concerning the ground points (example: 0 ).
refer to P.8-7.
Wiring color code
B: Black Br: Brown
G: Green
L: Blue
LI: Light blue
0: Orange “,;: ;;;Y Lg: Light green
P: Pink Y: Yellow
W: White
STB Revision
METERS AND GAUGES-Specifications
METERS AND GAUGES
8-123
SPECIFICATIONS
GENERAL SPECIFICATIONS
METERS AND GAUGES NOEHB-
Items
Speedometer
Type
Tachometer
Type
Detection source
Fuel gauge
Type
Fuel gauge unit
Type
Water temperature gauge
Type
Water temperature gauge unit
Type
Oil pressure gauge
Type
Oil pressure gauge unit
Type
Inclinometer
Type
Damping system
Voltage meter
Type Specifications
Electromagnetic type
Pulse type
Ignition coil
Bimetal type (constant-voltage relay incorporated for 7V)
Variable resistance type
Bimetal type (7V operation)
Thermistor type
Bimetal type
Bimetal type
Gravity type
Oil-filled system
Bimetal type
INDICATOR AND WARNING LIGHTS
NOEHC-B
Items Specifications
Turn signal indicator lights
W 1.4 (74)
High beam indicator light W 1.4 (74)
Door-ajar warning light W 1.4 (74)
Fasten seat belt indicator light W 1.4 (74)
Brake warning light W 1.4 (74)
Charging warning light W 1.4 (74)
4WD indicator light W 1.4 (74)
EGR warning light W 1.4 (74)
Oil pressure warning light W 1.4 (74)
A/T oil temperature warning light
W 1.4 (74)
Overdrive indicator light
W 1.4 (74)
Free-wheeling hub indicator light W 1.4 (74)
NOTE
The values in parentheses denote SAE grade numbers.
1 STB Revision ”
8-208 AUTO
ATIC FREE-WHEELING HUB INDICAUOR SYSTEM - General Information
GENERAL INFORMATION ’ N08RAAA
This system is composed of the automatic free-wheeling hub indicator light, the vehicle-speed sensor (reed
type switch), the automaic free-wheeling hub itidicator control unit, and the pulse generator.
The pulse
generator is located at the rear part of the front output shaft of the transfer; the vehicle-speed
sensor is incorporated within the combination meter.
Based upon the output signals from the pulse generator and from the vehicle-speed sensor (reed type
switch), the automatic free-wheeling hub indicator control unit judges whether the automatic free-wheeling
hub is in the locked condition or the free condition.
When it is in the locked condition, the indicatok light
illuminates; when it is in the free condition, the
indicator light does not illuminate.
This is, therefore, a system which makes it easy to see, from the driver’s seat, whether the automatic free-
wheeling hub is in the locked condition or the free condition.
I j
21 1
Automatic free-wheeling hub
hub indicator
16W1506 16W1567
1 STB Revision
AUTOMATIC FREE-WHEELING HUB INDICATOR SYSTEM - General Information 8-209
OPERATIONAL CHARACTERISTICS OF THE SYSTEM
Time-----w
16W1548 Indication by automatic free-wheeling hub indicator light
No illumination of the indicator light when the ignition key is turned from OFF to ON,
regardless of the condition of the automatic free-wheeling hub.
The indicator light illuminates when the automatic free-wheeling hub is locked and pulse
signals are output from the pulse generator, and when, in addition, the vehicle-speed sensor
detects a vehicle speed of approximately 2.5 mph (4 km/h) or higher.
The locked condition is entered in the memory even if the vehicle is stopped (with ignition
key still at ON) while the automatic free-wheeling hub is in the locked condition, and the
indicator light illumination continues.
After the automatic free-wheeling hub is changed from the locked condition to the free
condition (the pulse signals from the pulse generator cease), the indicator light remains
illuminated until the vehicle-speed sensor detects a vehicle speed of approximately 2.5 mph
(4 km/h) or higher. Symbols used in
above diagram
A
B
C
D
1 STB Revision
8-210 AUTOMATIC FREE-WHEELING HUB INDICATOR SYSTEM - General Information
EXPLANATION OF INDICATOR OPERATION
.
1.
2. Automatic free-wheeling hub in locked condition
The
output of the pulse generator is input to $ertninal 4 of the control unit, and the output signals from
the vehicle-speed sensor are input
to termi#al 3 of the control unit.
Only when there are pulse signals from the pulse generator, and when, moreover, the vehicle-speed
signals indicate a vehicle speed of approximatkly 2.5 mph (4 km/h) or highter does the control unit judge
that the automatic free-wheeling hub is the locked condition at the lock-discrimination circuit of the
control unit, and therefore the set signal (locked condition) is output.
This signal is entered into the memory circuit, thus causing the indicator light to illuminate.
Pulse generator Speed sensor
(Reed switch)
Pulse-detection circuit / I I
Memory circuit rp*
I
Automatic free-wheeling hub Lock-discrimin&ion circuit
indicator control unit 16W1535 Ignition switch
‘use No. 3 n
J 2
I_
Power-supply circuit
Vehicle-speed
detection circuit 1
Sub fusible link 1
Main fusible link 1
)
1
Battery
When vehicle is stopped (with ignition key still at ON) with automatic free-wheeling hub locked
Signals are not output from the pulse generator and the vehicle-speed sensor when the vehicle is
stopped.
However, because the set signal (locked condition) is entered into the memory circuit, the indicator light
shows the condition in effect when the vehicle was traveling.
Pulse generator Speed sense
Pulse-detecti: ci~uit~~I~ #
Lock-discrimination circuit
Memory circuit ‘use No. 3 Ignition switch
10~ Automatic free-
3; wheeling hub
I/\’ indicator light
Sub fusible link
Power-supply circuit
Main fusible link
detection circuit
Automatic free-wheeling hub
indicator control unit
[ STB Revision