Page 855 of 1865
INSTALLATION 7 A
INSTALLATION
(Fl
except DOHC)
Torque Specifications
31—46 N m (3.2—4.7 m-kg, 23—34 ft-lb) 5—7 N m (50—70 cm-kg, 43—61 In-lb)
10—12 N-m (100—120 cm-kg, 87—104 in-lb)
9—13 N-m (90—130 cm-kg, 78—113 in-lb)
16—27 N-m (1.6—2.8 m-kg, 12—20 ft-lb)
8—11 N-m (80—110 cm-kg, 69—95 in-lb)
64—89 N-m (6.5—9.1 m-kg, 47—66 ft-lb) 85—117 N-m (8.7—11.9 m-kg, 63—86 ft-lb)
55—80 N-m '(5.6—8.2 m-kg,41—59 ft-lb)
.—88—118 N-m (9.0—12.0 m-kg, 65—87 ft-lb)
67—93 N-m (6.8—9.5 m-kg, 49—69 ft-lb)
19—26 N-m (1.9—2.6 m-kg 14-19 ft-lb)
16—23 N-m - (1.6—2.3 m-kg, 12—17 ft-lb)
36—54 N-m (3.7—5.5 m-kg, 27—40 ft-lb)
78—117 N-m (8.0—11.9 m-kg, 58—86 ft-lb)
8—11 N-m (80—110 cm-kg 69—95 in-lb)
37—52 N-m (3.8—5.3 m-kg, 27—38 ft-lb)
36—54 N-m (3.7—5.5 m-kg, 27—40 ft-lb) 75—93 N-m (7.6—9.5 m-kg, 55—69 ft-lb)
76G07A-050
7A—49
Page 856 of 1865
7A INSTALLATION
INSTALLATION (DOHC)
Torque Specifications
5—7 N-m (50—70 cm-kg, 43—61 In-lb)
9—13 N-m (90—130 cm-kg, 78—113 in-lb)
31—46 N-m (3.2—4.7 m-kg, 23-
16—23 N-m (1
-34 ft-lb)
6—2.3 m-kg, 12—17 ft-lb)
16-27 N-m {1.6—2.8 m-kg, 12—20 ft-lb)
43—62 N-m (4.3—6.3 m-Rg, 31—46 ft-lb)
7—10 N-m
(70—100 cm-kg, 60—86 in-lb)
37—52 N-m (3.8—5.3 m-kg, 27—38 ft-lb)
(80—110 cm-kg, 69—95 in-lb)
88—118 N-m (9.0-12.0 m-kg, 65—87 ft-lb)
85—117 N-m
(8.7—11.9 m-kg, 63—86 ft-lb)
55—117 N-m (5.6—8.3 m-kg, 41—59 ft-lb)
67—93 N-m (6.B—9.5 m-kg, 49—69 ft-lb)
4WS & 4WS
85—117 N-m (8.7—11.9 m-kg, 63—86 ft-lb) , j 36-54 N-m W7<3.7-5.5 m-kg, [15,27-40 ft-lb)
~67--93 N-m (6.B--9.5 m-kg, 49--69 ft-lb)
11 N-m (80--110 cm-kg, 69+ -95 in-lb)
V -23 N-m (1.6 —2.3 m-kg, 12--17 ft-lb)
~78--117 N-m (6.0--11.9 m-kg, 56-66 ft-lb)
36—54 N-m (3.7—5.5 m-kg, 27—40 ft-lb)
75—93 N-m (7.6—9.5 m-kg, 55—69 ft-lb)
76G07A-051
7A—50
Page 857 of 1865
INSTALLATION
7 A
INSTALLATION (Carburator)
Torque Specifications
7 A—51
Page 858 of 1865
7A INSTALLATION
INSTALLATION (RF-N and RF-CX)
Torque Specifications
8—11 N-m (80—110 cm-kg, 69—95 in-lb)
31—46 N-m (3.2—4.7 m-kg, 23—34 ft-lb)
16—23 N-m (1.6—2.3 m-kg, 12—17 ft-lb)
' 16—27 N-m (1.6—2.8 m-kg, 12—20 ft-lb)
10—12 N-m (100—120 cm-kg,.. 87—104 In-lb)
19—26 N-m
7"P~.-~
(1.9-2.6 m-kg, ^F'-f 14-19 ft-lb)
8—11 N-m (80—110 cm-kgT 69—95 In-lb)
67—93 N-m (6.8—9.5 m-kg, 49—69 ft-lb)
8—11 N-m (80—110 cm-kg, 69—95 in-lb)
85—117 N-m (8.7—11.9 m-kg, 63—86 ft-lb)
64—89 N-m (6.5—9.1 m-kg, 47—66 ft-lb)
S—7 N-m (50—70 cm-kg, ^
88—118 N-m (9.0—12.0 m-kg, 12-17 ft-lb)
16-23 N-m (1.6—2.3 m-kg, 12—17 ft-lb)
78—117 N-m (8.0—11.9 m-kg, 56—86 ft-lb)
19—26 N-m (1.9—2.6 m-kg, 14—19 ft-lb) 85—117 N-m (8.7—11.9 m-kg, 63—86 ft-lb) I
67—93 N-m (6.8—9.5 m-kg, 49—69 ft-lb)
9—13 N-m (90—130 cm-kg, 78—113 in-lb)
66—85 ft-lb)
36—54 N-m (3.7—5.5 m-kg, 27—40 ft-lb)
75—93 N-m (7.6—9.5 m-kg, 55—69 ft-lb)
76G07A-053
7A—52
Page 859 of 1865
INSTALLATION 7A
1. Attach rope at 2 places on the transaxle and place
a board on the jack and position the transaxle on it.
Caution
The transaxle is not well balanced; be care-
ful when positioning on the jack.
2. Move the transaxle into the place and attach the
rope (attached to the transaxle in step 1) to the
SST
86U07A-210
3. Install the transaxle onto the engine.
Note
Lift the transaxle using the jack pulling the
rope.
Tightening torque: 89—117 N-m
(9.1—11.9 m-kg, 66—85 ft-lb)
86U07A-211
4. Install the clutch pipe.
Tightening torque:
(A), (§): 19—26 N-m
(1.9—2.6 m-kg, 14—19 ft-lb)
©: 8—11 N-m
(80—110 cm-kg, 69—95 in-lb)
76G07A-054
5. Install the engine mount bracket.
Tightening torque:
55—80 N-m (5.6—8.2 m-kg, 41—59 ft-lb)
76G07A-055
7A—53
Page 860 of 1865
7A INSTALLATION
76G07A-056
76G07A-057
76G07A-058
/vj^C / -(S)
®
T wfryi
®
6. Install the engine mount rubber No.4.
Tightening torque:
(A): 64—89 N-m
(6.5—9.1 m-kg, 47—66 ft-lb)
(|): 67—93 N-m
(6.8—9.5 m-kg, 49—69 ft-lb)
7. Install the engine mount No. 2.
Tightening torque:
(A)
37—52 N-m
(3.8—5.3 m-kg, 27—38 ft-lb)
(§) 67—93 N-m
(6.8—9.5 m-kg, 49—69 ft-lb)
8. Install the crossmember and the left side lower arm
as an assembly.
Tightening torque: Bolts, 36—54 N-m
(3.7—5.5 m-kg, 27—40 ft-lb)
Nut, 75—93 Nm
(7.6—9.5 kg, 55—69 ft-lb)
9. Remove the jack and take off the rope.
10. Remove the SST.
11. Install the end plate.
Tightening torque: 8—11 N-m
(80—110 cm-kg, 69—95 in-lb)
12. Install the starter and harnesses.
13. Install the surge tank bracket and the gusset plate.
Tightening torque:
31—46 N-m
(3.2—4.7 m-kg, 23—34 ft-lb)
(§). 10—12 N-m
(100—120 cm-kg, 87—104 in-lb)
©. 19—30 N-m
(1.9—3.1 m-kg, 14—22 ft-lb)
(§). 43—61 N-m
(4.4—6.2 m-kg, 32—45 ft-lb)
76G07A-059
7A—54
Page 861 of 1865
INSTALLATION 7A
14. Install the clutch release cylinder.
Tightening torque: 19—26 N-m
(1.9—2.6 m-kg, 14—19 ft-lb)
76G07A-060
15. Install the gusset plates.
Tightening torque: 37—52 N-m
(3.8—5.3 m-kg, 27—38 ft-lb)
76G07A-061
16. Replace the clips at the end of the driveshafts and
joint shaft with new ones.
17. Install the joint shaft and right driveshaft as follows:
(1) Install and tighten the reamer bolts (A); then in-
stall and tighten the standard bolts (§).
Tightening torque:
® :7—10 N-m
(70—100 cm-kg, 43—61 in-lb)
(B) :42—62 Nm
(4.3—6.3 m-kg, 31—46 ft-lb)
76G07A-062
(2) Remove the SST and insert the shaft into the
transaxle.
(3) Pull the front hub outward and connect the
driveshaft to the joint shaft.
(4) Push the joint at the differential side to secure-
ly connect the driveshaft to the joint shaft.
Note
a) After installation, pull the front hub outward
to confirm that the driveshaft doesn't come
out.
b)Do not damage the oil seal.
86U07A-219
7A-55
Page 862 of 1865

7A INSTALLATION
76G07A-063
76G07A-064
18. Install the left driveshaft as follows:
(1) Pull the front hub outward and insert the
driveshaft into the transaxle.
(2) Push the joint at the differential side to connect
the driveshaft to the differential side gear.
Note
a) Do not damage the oil seal.
b) After installation, pull the front hub outward
to confirm that the driveshaft doesn't come
out.
19. Install the lower arm ball joints to the knuckles and
tighten the bolts and nuts.
Tightening torque: 43—54 N-m
(4.4—5.5 m-kg, 32—40 ft-lb)
20. Install the under cover, (except DOHC)
Note
Before installation, fill the notches with sili-
con as shown in the figure.
Tightening torque: 8—11 N-m
(80—110 cm-kg, 69—95 in-lb)
21. Install the stabilizer bar control links as follows.
(1) Install the stabilizer bar control link.
(2) Adjust protrusion to 20.1 mm (0.79 in)
(3) Tighten bolt to specified torque.
Tightening torque: 16—23 N-m
(1.6—2.3 m-kg , 12—17 ft-lb)
76G07A-065
76G07A-066
22. Install the tie-rod ends and new cotter pine.
Tightening torque: 29—44 N-m
(3.0—4.5 m-kg, 22—33 ft-lb)
23. Install the splash shields.
Tightening torque: 8—11 N-m
(80—110 cm-kg, 69—95 in-lb)
24. Install the front wheels.
Tightening torque: 88—118 N-m
(9.0—12.0 m-kg, 65—87 ft-lb)
—56