1986 TOYOTA SUPRA lock
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7. DISCONNECT THEFT DETERRENT HORN FROM BODY
8. REMOVE FRONT LOWER ARM BRACKET STAY
Remove the 2 bolts, nut, plate washer and arm bracket stay.
Torque:
Bolts
44 NVm (450 kgfVcm, 33 ftVlbf)
Nut
59 NVm (600 kgfVcm, 43 ftVlbf)
9. REMOVE UPPER FRONT CROSSMEMBER EXTENSION
Remove the 2 bolts, 2 nuts and crossmember extension.
Torque:
Bolts
29 NVm (300 kgfVcm, 22 ftVlbf)
Nuts
33 NVm (340 kgfVcm, 25 ftVlbf)
10. REMOVE NO.2 FRONT EXHAUST PIPE
(a) Remove the 2 bolts and nuts holding the front exhaust pipe
to the No.2 front exhaust pipe.
Torque: 58 NVm (590 kgfVcm, 43 ftVlbf)
(b) Remove the 2 bolts and pipe support bracket.
Torque: 43 NVm (440 kgfVcm, 32 ftVlbf)
(c) Disconnect the front exhaust pipe from the No.2 exhaust
pipe. Remove the gasket.
INSTALLATION HINT: Use a new gasket.
(d) Remove the 3 nuts, No.2 front exhaust pipe and gasket.
INSTALLATION HINT: Use a new gasket and 3 new nuts.
Torque: 62 NVm (630 kgfVcm, 46 ftVlbf)
11. REMOVE HEAT INSULATOR FOR NO.2 FRONT EXHAUST
PIPE
Remove the 2 bolts, 2 nuts and heat insulator.
12. DISCONNECT A/T OIL COOLER TUBES FROM ENGINE
(a) Remove the bolt and tube clamp, and disconnect the oil
cooler tubes from the bracket (front side) on the generator.
(b) Remove the bolt and tube clamp, and disconnect the oil
cooler tubes from the bracket (rear side) on the cylinder
block.
(c) Remove the bolt and tube bracket (rear side) from the
cylinder block.
± ENGINETURBOCHARGER SYSTEM (2JZ±GTE)EG±151
Page 16 of 878
23. REMOVE MAIN HEATED OXYGEN SENSOR
(a) Disconnect the oxygen sensor connector.
(b) Remove the 2 nuts, oxygen sensor and gasket.
INSTALLATION HINT: Use a new gasket and 2 new nuts.
Torque: 20 NVm (200 kgfVcm, 14 ftVlbf)
24. REMOVE EXHAUST GAS CONTROL VALVE
Remove the 3 nuts, control valve and 2 gaskets.
NOTICE: The control valve is ceramic. Do not drop or knock
the control valve.
INSTALLATION HINT: Use 2 new gaskets and 3 new nuts.
Torque: 69 NVm (700 kgfVcm, 51 ftVlbf)
25. REMOVE NO.1 TURBOCHARGER STAY
Remove the bolt, nut and turbocharger stay.
Torque: 43 NVm (440 kgfVcm, 32 ftVlbf)
26. REMOVE NO.2 TURBOCHARGER STAY
Remove the bolt, nut and turbocharger stay.
INSTALLATION HINT: Install the turbocharger stay and No.1
turbo oil pipe clamp with the bolt and nut.
Torque: 43 NVm (440 kgfVcm, 32 ftVlbf)
27. REMOVE NO.1 TURBO OIL PIPE
(a) Remove the union bolt holding the turbo oil pipe to the
cylinder block. Remove the 2 gaskets.
INSTALLATION HINT: Use 2 new gaskets.
Torque: 39 NVm (400 kgfVcm, 29 ftVlbf)
(b) Remove the 2 nuts, and disconnect the turbo oil pipe from
turbocharger. Remove the gasket.
INSTALLATION HINT:
wUse a new gasket.
wAlign the oil holes of the gasket and turbocharger
housing.
Torque: 21 NVm (210 kgfVcm, 15 ftVlbf)
(c) Disconnect the turbo oil hose from the turbo oil outlet on the
No.1 oil pan, and remove the turbo oil pipe.
28. REMOVE NO.2 TURBO OIL PIPE
(a) Remove the union bolt holding the turbo oil pipe to the
cylinder block. Remove the 2 gaskets.
INSTALLATION HINT: Use 2 new gaskets.
Torque: 39 NVm (400 kgfVcm, 29 ftVlbf)
± ENGINETURBOCHARGER SYSTEM (2JZ±GTE)EG±155
Page 23 of 878
SERVICE SPECIFICATIONS
SERVICE DATA
Turbocharger
Turbocharging pressure
Impeller wheel axial play Limit
Impeller wheel radial play Limit
61±75 kPa (0.62±0.76 kgf/cm2, 8.8±10.8 psi)
0.162 mm (0.0064 in.)
0.110 mm (0.0045 in.)
TORQUE SPECIFICATIONS
Part tightened
NVm
kgfVcm
ftVlbf
Turbocharger x Turbine outlet elbow 25 250 18
Turbo water pipe x Turbocharger 8.8 90 78 in.Vlbf
Side bearing housing plate x Turbocharger 8.8 90 78 in.Vlbf
No.2 air tube x No.2 turbocharger 21 210 15
Turbocharger x Exhaust manifold
54
550
40
Turbo oil pipe x Turbocharger 21 210 15
Turbo oil pipe x Cylinder block 39 400 29
Turbocharger stay x Turbocharger 43 440 32
Turbocharger stay x Cylinder block
43
440
32
Exhaust gas control valve x Turbine outlet elbow 69 700 51
Main heated oxygen sensor x Exhaust gas control valve 20 200 14
Exhaust gas control valve stay x Exhaust gas control valve 43 440 32
Exhaust gas control valve stay x Cylinder block
43
440
32
Exhaust bypass pipe x Turbine outlet elbow 25 250 18
Exhaust bypass pipe x Exhaust gas control valve 25 250 18
Intake air control valve x No.2 turbocharger 21 210 15
No.4 air tube x No.1 turbocharger
21
210
15
No.1 air tube x No.1 turbocharger
21
210
15
No.2 front exhaust pipe x Exhaust gas control valve 62 630 46
Front exhaust pipe x No.2 front exhaust pipe 58 590 43
Pipe support bracket x Transmission 43 440 32
Upper front crossmember extension x Front suspension Bolt
Nut
29
33
300
340
22
25
Front lower arm bracket stay x Front suspension Bolt
Nut
44
59
450
600
33
43
CAC duct x CAC 4.9 50 43 in.Vlbf
CAC x Body 13 135 10
EG±162± ENGINETURBOCHARGER SYSTEM (2JZ±GTE)
Page 30 of 878
DIAGNOSTIC TROUBLE CODE CHECK
USING TOYOTA HAND±HELD TESTER
1. Hook up the TOYOTA hand±held tester to the DLC2.
2. Read the diagnostic trouble codes by following the prompts
on the tester screen.
Please refer to the TOYOTA hand±held tester operation's manual
for further details.
DIAGNOSTIC TROUBLE CODE
CLEARANCE
1. After repair of the trouble areas, the diagnostic trouble code
retained in the ECM memory must be cleared out by
removing the EFI No.1 fuse (30A) from R/B No.2 for 10
seconds or more, with the ignition switch OFF.
HINT:
wCancellation can also be done by removing the negative
(±) terminal cable from the battery, but in this case, other
memory systems (clock, etc.) will also be cancelled out.
wIf it is necessary to work on engine components
requiring removal of the negative (±) terminal cable from
the battery, a check must first be made to see if a
diagnostic trouble code has been recorded.
2. After cancellation, road test the vehicle to check that a normal
code is now read on the malfunction indicator lamp.
If the same diagnostic trouble code appears, it indicates that
the trouble area has not been repaired thoroughly.
ECM DATA MONITOR USING TOYOTA
HAND±HELD TESTER
1. Hook up the TOYOTA hand±held tester to the DLC2.
2. Monitor the ECM data by following the prompts on the tester
screen.
HINT: TOYOTA hand±held tester has a ºSnapshotº function which
records the monitored data.
Please refer to TOYOTA hand±held tester operator's manual for
further details.
ECM TERMINAL VALUES
MEASUREMENT USING TOYOTA
BREAK±OUT±BOX AND TOYOTA
HAND±HELD TESTER
1. Hook up the TOYOTA break±out±box and TOYOTA
handheld tester to the vehicle.
2. Read the ECM input/output values by following the prompts
on the tester screen.
HINT: TOYOTA hand±held tester has a ºSnapshotº function. This
records the measured values and is effective in the diagnosis of
intermittent problems.
Please refer to TOYOTA hand±held tester/TOYOTA break±out±
box operator's manual for further details.
± ENGINE2JZ±GTE ENGINE TROUBLESHOOTINGEG±493
Page 34 of 878
Trouble Area
Malfunction
Indicator
Lamp*
1
Memory*2
See page
Trouble Area
Normal
Mode
Test
Mode
Memory
See page
Open or short in heater circuit of main heated oxygen
sensor
Main heated oxygen sensor heater
ECM
ON
N.A.
Main heated oxygen sensor circuit
Mi h td
ON
ON
EG±525
Main heated oxygen sensor
ON
ON
Main heated oxygen sensor
Open or short in engine coolant temp. sensor circuit
Engine coolant temp. sensor
ECM
ON
ON
EG±530
Open or short in intake air temp. sensor circuit
Intake air temp. sensor
ECM
ON
ON
EG±532
Open or short in Main heated oxygen sensor circuit
Oen or short in Main heated oxygen sensor circuit
Main heated oxygen sensor
Main heated oxygen sensor
Ignition system
gy
ECM
Open or short in injector circuit
Oen or short in injector circuit
Fuel linepressure (injector leak blockage) ON ON EG 534
Fuel line pressure (injector leak, blockage)
Mechanical system malfunction (skipping teeth ofONONEG±534 Mechanical system malfunction (skipping teeth of
timing belt)
timing belt)
Ignition system
Ignition system
Compression pressure (foreign object caught in valve)
Compression pressure (foreign object caught in valve)
M i fl t (i itk)
Mass air flow meter (air intake)
ECM
ECM
*1, 2: See page EG±502
± ENGINE2JZ±GTE ENGINE TROUBLESHOOTINGEG±497
Page 36 of 878
Trouble Area
Malfunction
Indicator
Lamp*
1
Memory*2
See page
Trouble Area
Normal
Mode
Test
Mode
Memory
See page
Open or short in injector circuit
Fuel line pressure (injector leak, blockage)
Mechanical system malfunction (skipping teeth of
timing belt)
Ignition system
Compression pressure (foreign object caught in valve)
Mass air flow meter (air intake)
ECM
ON
ON
EG±534
Open or short in heater circuit of sub heated oxygen
sensor.
Sub heated oxygen sensor
ECM
ON
N.A.
Open or short in sub heated oxygen sensor circuit
Sub heated oxygen sensor
ECM
ON
ON
EG±540
Open or short in mass air flow meter circuit
Mass air flow meter
ECM
ON
N.A.
EG±544
Actuator (for waste gate valve)
Short in VSV for waste gate valve circuit
ECM
ON
N.A.
EG±546
Open or short in turbo pressure sensor circuit
Turbo pressure sensor
ECM
ON
ON
EG±549
ECM
ON
ON
EG±549
*1, 2: See page EG±502.
± ENGINE2JZ±GTE ENGINE TROUBLESHOOTINGEG±499
Page 71 of 878
DTC 25 26 Air±Fuel Ratio Lean Rich Malfunction
CIRCUIT DESCRIPTION
See EG±525 for the circuit description.
DTC No. Diagnostic Trouble Code Detecting Condition Trouble Area
(1) Main heated oxygen sensor voltage is
0.45 V or less (lean) for 90 sec. under
conditions (a) and (b):
(2 trip detection logic)*
2
(a) Engine coolant temp.: 70°C (158°F)
or more
(b) Engine speed: 1,500 rpm or more
Open or short in main heated oxygen
sensor circuit
Main heated oxygen sensor
Ignition system
ECM
25
(2) Engine speed varies by more than 20 rpm
over the preceding crank angle period
during a period of 25 sec. or more under
conditions (a) and (b):
(2 trip detection logic).*
(a) Engine speed: Below 950 rpm
(b) Engine coolant temp.: 80°C
(176°F) or
more
Open and short in injector circuit
Fuel line pressure (injector leak, blockage)
Mechanical system malfunction
(skipping teeth of timing belt)
Ignition system
Compression pressure (foreign object
caught in valve)
Mass air flow meter (air intake)
ECM
26
Engine speed varies by more than 20 rpm over
The preceding crank angle period during a
Period of 25 sec. or more under conditions (a)
And (b):
(2 trip detection logic).*
(a) Engine speed: Below 950 rpm
(b) Engine coolant temp.: 80°C
(176°F) or
more
Open and short in injector circuit
Fuel line pressure (injector leak, blockage)
Mechanical system malfunction
(skipping teeth of timing belt)
Ignition system
Compression pressure (foreign object
caught in valve)
Mass air flow meter (air intake)
ECM
*: See page EG±503. EG±534
± ENGINE2JZ±GTE ENGINE TROUBLESHOOTING
Page 73 of 878
CIRCUIT DESCRIPTION (Cont'd)
DIAGNOSTIC TROUBLE CODE DETECTION DRIVING PATTERN
Purpose of the driving pattern.
(a) To simulate diagnostic trouble code detecting condition after diagnostic trouble code is recorded.
(b) To check that the malfunction is corrected when the repair is completed confirming that diagnostic trouble
code is no longer detected.
(1) Disconnect the EFI No.1 fuse (30A) for 10 sec. or more, with IG switch OFF.
Initiate test mode (Connect terminal TE2 and E1 of data link connector 2 with
IG switch OFF).
(2) Start the engine and warm up with all ACC switched OFF.
(3) Idle the engine for 5 min.
(After the entine is started, do not depress the accelertor pedal.)
HINT: If a malfunction exists, the malfunction indicator lamp will light up during the 5 min.
idling period.
NOTICE: If the conditions in this test are not strictly followed, detection of the malfunction
will not be possible.
Malfunction: Open or Short in Injector circuit, Injector Leak or Blockage
WIRING DIAGRAM
See page EG±527 for the WIRING DIAGRAM EG±536
± ENGINE2JZ±GTE ENGINE TROUBLESHOOTING