Page 2269 of 2389
Wheel lateral runout
Tie rod end left±right error
Hub bearing axial direction play
Ball joint vertial play
Ball joint rotation condition
Drive shaft standard length
(FWD/SV21 /TOYOTA type/LH)
(FWD/SV21 /TOYOTA type/RH)
(FWD/SV21 /GKN type/LH)
(FWD/SV21 /GKN type/RH)
( FVIJD/VZV21)
(4WD/M/T/LH)
(4WD/A/T/LH)
(4WD/M/T/RH)
FRONT AXLE AND SUSPENSION
Specifications
Wheel angle
(FWD/SV21 and 4WD)
(FWD/VZV21)(FWD/SV21 and 4WD)
( FWD/VZV21)
Less than 3.0 mm/m (0.118 in./3.3 ft) (FWD/SV21 )
(4WD)
(F1ND/VZV21 )
Front axle
and suspensionChassis groung
clearance
Steering axis inclination Cold tire
inflation
pressure
Front wheel
alignment
Outside wheel (Max.)
Inside wheel (Max.)Adjustment STD
Inspection STD
Side slipCamber
Caster Toe±in
± SERVICE SPECIFICATIONSFront Axle and SuspensionA±31
Page 2270 of 2389
Tie rod end lock nut
Shock absorber X Steering knuckle Tie rod end x Steering knuckle
Ball joint x Lower suspension arm
Disc brake caliper X Steering knuckle
Hub bearing lock nut
Center drive shaft bearing lock nut
Ball joint x Steering knuckle
Drive shaft x Side gear shaft (FWD/VZV21 and 4WD)
Drive shaft x Center drive shaft (FWD/VZV21) ,
Center drive shaft bearing bracket installation bolt
(FWD 1)
Drive shaft bearing bracket bolt (GKN)
(TOYOTA)
Drive shaft bearing bracket x Bracket stay
Piston rod x Suspension support
Suspension support x Body
Disc brake hose union bolt
Suspension lower crossmember x Body
Stabilizer bar x Lower suspension arm
Lower arm shaft x Lower suspension arm
Lower arm shaft x Body
Stabilizer bar bracket x Body
Engine center mounting member X Body
Engine center mounting member x Engine mountings
Torque Specifications
Part tightened
± SERVICE SPECIFICATIONSFront Axle and SuspensionA±32
Page 2271 of 2389
Limit Lateral runout
Radial runout
Ring gear installing temperature
Drive pinion oil seal drive in depth
Side gear oil seal drive in depth
Side gear thrust washer thicknessDrive pinion bearing preload at Starting
New bearing
Reused bearing
Drive pinion to ring gear backlash
Pinion gear to side gear backlash
Ring gear runout
Companion flange runout
REAR AXLE AND SUSPENSION
Specifications
Camber (FWD /Sedan)
(FWD/Wagon)
(4WD)
Left±right error
Wheel lateral runout
Hub bearing axial direction(FWD/SV21 and 4WD)
(FWD/VZV21)
(FWD SV21)
(4WD)
(FIND/¿¿V21)
(FWD/SV21)
(FWD/VZV21)
(4WD)
Rear axle
and suspensionChassis ground
clearanceCold tire
inflation
pressure
Rear wheel
alignmentAdjustment STD Inspection STD
Total preloacf at Starting DifferentialWagon
Toe±inSedan
± SERVICE SPECIFICATIONSRear Axle and SuspensionA±33
Page 2272 of 2389
Specifications (Cont'd)
Drive pinion adjusting plate washer thickness
Side bearing adjusting plate. thickness Differential
(cont'd)
± SERVICE SPECIFICATIONSRear Axle and SuspensionA±34
Page 2273 of 2389
Axle bearing lock nut
Axle carrier x Shock Absorber
Axle hub x Axle carrier
Strut rod X Axle carrier
No. 1 and No. 2 suspension arm x Axle carrier
Drive shaft x 'Side gear shaft
Piston rod X Suspension support
Suspension support x Body
No. 1 suspension Arm x Body
No. 2 suspension arm x Body
Strut rod X Body
Stabilizer bar X Stabilizer bar link
Shock absorber X Stabilizer bar link
Stabilizer bar bracket x Body
Fuel tank band X Body
Hub nut
Carrier x Carrier cover
Carrier X Drain plug
Carrier x Filler plug
Carrier x Side bearing cap
Ring gear x Differential case
Drive pinion x Companion flage
Companion flange x Propeller shaft (4WD)
Differential x Support member
Torque Specifications
Part tightened
± SERVICE SPECIFICATIONSRear Axle and SuspensionA±35
Page 2297 of 2389
SST (SPECIAL SERVICE TOOLS) (Cont'd)
Remarks:
* 1 Rear axle shaft
* 2 Dust deflector
* 3 Differential (4WD only)
* 4 Differential case LH side bearing Front Suspension
Bushing Tool Set
Upper Arm Bushing
Replacer
Front Suspension
Bushing Tool Set
(Bushing Replacer) Rear Suspension
Bushing Tool Set
(Handle)Upper Ball Joint
Dust Cover ReplacerPower Steering Hose
Nut Wrench
Brake Shoe Return
Spring Tool
Brake Shoe Return
Spring RemoverHub Bolt Remover
LSPV Gauge Set
IllustrationPart Name
Part No. Section
± SST AND SSMSST (Special Service TootsC±17
Page 2298 of 2389
SST (SPECIAL SERVICE TOOLS) (Cont'd)
Shock Absorber
Overhaul Tool Set
Front Shock Absorber
Ring Nut Wrench
Lower Suspension
Arm Bushing
Remover & Replacer
(Spacer)
Brake Tube Union
Nut 10x12mm
Wrench
Luggage Compart±
ment Door Torsion
Bar ToolBrake Shoe Return
Spring Reptarcer
Front Spring Upper
Seat Holder
Remark:
* 1 Drive shaft Shoe Hold Down
Spring Driver
Brake Booster
Push Rod GaugeCoil Spring
Compressor
Coil Spring
Compressor
Part Name
Illustration Section
Part No.
RA
SR
± SST AND SSMSST (Special Service ToolsC±18
Page 2327 of 2389

Inflate tires to proper pressure
lubricate suspension and steering
linkage
Check front wheel alignment
Replace steering system joints
Replace lower arm ball joints
Inspect steering column
Adjust or repair steering gear
Adjust belt
Check reservoir
Check power steering unit
PRECAUTIONS
Care must be taken to replace parts properly because they
could affect the performance of the steering system and
result in a driving hazard.
TROUBLESHOOTING
Hub bearing worn
Main shaft yoke or intermediate shaft yoke
worn
Lower arm ball joints wo¿n
Steering system joints worn
Steering gear out of adjustment or brokenExcessive caster
Steering system joint worn
Lower arm ball joints worn
Steering column binding
Steering gear out of adjustment or broken
Replace hub bearing
Replace main shaft or intermediate
shaft
Replace lower arm ball joints
Replace steering system joints
Adjust or repair steering gearInflate tires to proper pressure
Lubricate suspension and steering
linkage
Check front wheel alignment
Inspect steering column
Adjust or repair steering gear Wheel alignment incorrect
Steering column binding
Steering gear out of adjustment or brokenFA±3
SR±43,45,
48
FA±57
SR±4
SR±43,45,
48
SR±22
SR±22
SR±22 Power steering beh loose
Fluid level i n reversoi r low
Power steering unit faulty
Tighten steering linkage
Replace steering system joints Steering linkage loose
Steering system joints wornFA±57
SR±43,45,
48
SR±43,45
48 Tires improperly inflated
Insufficient lubricantTires improperly inflated
Insufficient lubricant
Steering gear out of adjustment or broken
FA ± 3
SR±4
SR±43,45,
48
SR±43,45,
48
SR±43,45
48 Adjust or repair steering gear Abnormal noiseExcessive play
Possible cause
Hard steering
Poor return
Remedy Problem
Page
FA ± 7FA ± 3
FA ± 3
± STEERINGPrecautionsSR±2