1986 TOYOTA CAMRY V20 length

AT3490 AT3491
No. 1 GasketNo. 2 Gasket
AT3474 AT3489
No. 2
Gasket
No. 1 Plate
No. 1
Gasket
(Assembly of Valve Body)
(See page AT-85)
1. POSITION NO. 1 PLATE AND NEW GASKETS ON
UPPER VALVE BODY
Position new No. 1 gasket, No. 1 plate and then new
No. 2 gasket on the upper valve body.
HINT: Since No. 1 gasket and No. 2 gasket are similar,
use the illustration below to discriminate between them.
2. PLACE UPPER VALVE BODY WITH NO. 1 PLATE
AND GASKETS ON LOWER VALVE BODY
Hold the upper valve body, No. 1 plate and gaskets
securely so they do not separate.
Align each bolt hole in the valve bodies with the
gaskets and plate.
AT3475
3. INSTALL AND FINGER TIGHTEN BOLTS IN UPPER
VALVE BODY TO SECURE LOWER VALVE BODY
Install and finger tighten the three bolts.
HINT: Each bolt length (mm, in.) is indicated in the
figure.
- AUTOMATIC TRANSAXLEComponent Parts (Valve Body)AT-95

AT3469
AT3468
AT3472AT3473
4. INSTALL LOCK-UP RELAY VALVE SLEEVE STOPPER
5. INSTALL UPPER VALVE BODY COVER GASKETS,
PLATE AND THROTTLE MODULATOR OIL STRAINER
(a) Position a new gasket and plate and then another
new gasket
HINT: Both gaskets are same one.
(b) Install the oil strainer onto the gasket.
6. INSTALL UPPER VALVE BODY COVER
(a) Position the upper valve body cover.
(b) Install and finger tighten the eleven bolts.
HINT: Each bolt length (mm, in.) is indicated in the figure.
AT3467
7. INSTALL AND FINGER TIGHTEN BOLT IN LOWER
VALVE BODY
HINT: Bolt length (mm, in.) is indicated in the figure.
8. INSTALL CHECK BALLS
Install the two check balls into the lower valve body.
Oil Strainer
Gasket
Plate
Gasket
AT-96- AUTOMATIC TRANSAXLEComponent Parts (Valve Body)

AT3471
GasketPlate Gasket
AT3470
AT3492
AT3466
CylinderSpringPiston O-Ring
AT3493
9. INSTALL LOWER VALVE BODY COVER GASKETS
AND NO. 2 PLATE
Position a new gasket and plate and then another new
gasket.
HINT: Both gaskets are same one.
10. INSTALL LOWER VALVE BODY COVER
(a) Position the lower valve body cover.
(b) Install and finger tighten the twelve bolts.
HINT: Each bolt length (mm, in.) is indicated in the figure.
11. TIGHTEN BOLTS OF UPPER AND LOWER VALVE
BODIES
(a) Tighten the thirteen bolts in the lower valve body.
Torque: 67 kg-cm (58 in.-lb, 6.6 N-m)
(b) Tighten the fourteen bolts in the upper valve body.
Torque: 67 kg-cm (58 in.-lb, 6.6 N-m)
12. INSTALL B
0 ACCUMULATOR ASSEMBLY
(a) Coat new O-rings with ATF and install them to
the piston.
(b) Insert the spring and piston into the cylinder.
- AUTOMATIC TRANSAXLEComponent Parts (Valve Body)AT-97

AT4500Lock-Up Solenoid
AT3462 AT3464
(c) Plate the check ball on No. 1 gasket.
(d) Install the B
0 accumulator assembly.
(e) Install and torque the three bolts.
HINT: Each bolt length (mm, in.) is indicated in the figure.
Torque: 67 kg-cm (58 in.-lb, 6.6 N-m)
13. INSTALL SOLENOIDS
(a) Coat new O-rings with ATF and install them to
the solenoids.
(b) Install the lock-up solenoid.
(c) Install and torque the bolt.
HINT: Bolt length (mm, in.) is indicated in the figure.
Torque: 67 kg-cm (58 in.-lb, 6.6 N-m)
(d) Install No. 1 and No. 2 solenoids.
(e) Install and torque the three bolts.
HINT: Each bolt length (mm, in.) is indicated in the figure.
Torque: 67 kg-cm (58 in.-lb, 6.6 N-m)
AT-98- AUTOMATIC TRANSAXLEComponent Parts (Valve Body)

AT3698
Seal
Packing A540E
AT4577
A540H
AT4601
A540H
AT3583
A540E
AT4965
Sleeve A540H(A540H)
Be sure to install the ring gear mount case sleeve and
outer race into place.
10. INSTALL CARRIER COVER
(a) Remove any packing material and be careful not to
drop oil on the contacting surfaces of the carrier
cover and transaxle case.
(b) Apply seal packing to the carrier cover as shown.
Seal packing: Part No. 08826-00090, THREE BOND
1281 or equivalent
HINT: Install the carrier cover within ten minutes after
applying seal packing.
(c) Install the two apply gaskets.
(d) Install and torque the eleven bolts.
Torque: 400 kg-cm (29 ft-lb, 39 N-m)
HINT: Each bolt length (mm, in.) is indicated in the figure.
- AUTOMATIC TRANSAXLEInstallation of Component PartsAT-125

AT7731
AT3714
AT4169
AT7760 AT2728
(b) Install the overdrive brake drum to the case.
(c) Install the new case gasket to the case.
(d) Make sure that the length from the top surface of
the case to the counter driven gear top surface
should be about 24 mm (0.94 in.)
(e) Place the new gasket onto the transaxle case.
(f) Install the overdrive assembly with overdrive case
to the transaxle case.
(g) Coat the threads of 23 mm (0.91 in.) bolts with
sealer.
Sealer: Part No. 08833 - 00070, THREE BOND 1324
or equivalent.
(h) Install and tighten the thirteen bolts.
Torque: 250 kg-cm (18 ft-lb, 25 N-m)
HINT: Each bolt length (mm, in.) is indicated in the figure.
9. CHECK INTERMEDIATE SHAFT END PLAY
(a) Make sure that the intermediate shaft has thrust
play in axial direction.
Thrust play: 0.47 - 1.50 mm (0.0185 - 0.0591 in.)
If the thrust play is not within specification, check the
installation of intermediate shaft.
(See page AT-83)
(b) Make sure that the intermediate shaft turns
smoothly.
AT-132- AUTOMATIC TRANSAXLEInstallation of Component Parts

AT3543
SST
AT3541
AT3542 AT3544
CoverO-Rings Piston Spring
27. CHECK INPUT SHAFT ROTATION
Make sure that the input shaft rotates smoothly.
28. INSTALL SECOND COAST BRAKE PISTON
(a) Coat the new O-rings with ATF and install it to the
cover.
(b) Install the outer spring with the piston.
(c) Place the cover into the bore.
(d) Using SST, install the snap ring while pressing the
cover.
SST 09350-32014 (09351-32050)
(e) Check that the front end of the piston rod contacts
the center of the second brake band depression.
29. CHECK SECOND COAST BRAKE PISTON STROKE
(a) Apply a small amount of paint to the piston rod at
the point it meets the case shown in the illustration.
(b) Using SST, measure the piston stroke applying
and releasing the compressed air (4 - 8 kg/cm
2,
57 - 114 psi or 392 - 785 kPa) as shown.
SST 09240-00020
Piston stroke: 2.0 - 3.5 mm (0.079 - 0.138 in.)
If the stroke is more than specified, replace the piston
rod with a longer one.
Piston rod length: 95.2 mm (3.748 in.)
96.3 mm (3.791 in.)
It is still more than standard value, replace the brake
band with a new one.
AT-140- AUTOMATIC TRANSAXLEInstallation of Component Parts

AT3737
C1
B2C2
AT3539
SpringFree length
mm (in.)Outer diameter
mm (in.)Color
C
251.0 (2.008)18.0 (0.709)
Red
B
258.5 (2.303)15.2 (0.598)
Orange
C
1
Outer71.2 (2.803)24.4 (0.961)
Blue
Inner43.4 (1.709)17.8 (0.701)
Light green
AT3537
AT3536 AT3538
30. INSTALL ACCUMULATOR PISTONS AND SPRINGS
(a) Install the new O-rings to the pistons.
(b) Install the springs and pistons into the bores.
(c) Place the cover with a new gasket and gradually
tighten the bolts a little a time in sequence.
HINT: Each bolt length (mm, in.) is indicated in the figure.
Torque: 100 kg-cm (7 ft-lb, 10 N-m)
31. PLACE NEW SECOND BRAKE APPLY GASKET
32. INSTALL THROTTLE CABLE AND SOLENOID WIRE
33. INSTALL VALVE BODY TO TRANSAXLE CASE
(a) While holding the cam down with your hand, slip
the cable end into the slot.
(b) Lower the valve body into place.
NOTICE: Do not entangle the solenoid wire.
- AUTOMATIC TRANSAXLEInstallation of Component PartsAT-141