Page 5 of 38

GENERAL MAINTENANCE 
Item  Reference item in MAsection 
Windshield  defroster  Check that the air comes  out of the 
defroster  outlets  properly and in sufficient  quantity when 
operating  the heater  or 
air conditioner 
Rear view  mirror  Make sure that it is secure 
- 
- 
Sun visors  Make  sure that they can be moved freely  and are 
secure 
Steering  wheel Check  that it has the specified  free play  Be 
sure  to check  for changes  in the  steering  condition,  such 
as 
excessive free  play,  hard steering or strange  noises 
- 
Specification 
Free 
play Less  than 35 mm (1 38 in) 
Seats  Check  front seat position  controls  such as seat adjust- - 
ters, seatback  recliner, etc to ensure  they operate  smoothly 
and  that 
all latches  lock securely in every  position  Check 
that the head  restraints  move up and down  smoothly  and 
that 
the locks  (if so equipped)  hold securely  in all latched 
positions  Check that the latches  lock securely  for folding- 
down  rear seatbacks 
Seat belts Check that all parts  of the  seat  belt system  e g 
buckles,  anchors and retractors  operate  property and  ANCHORS, RETRACTORS  AND ADJUSTER 
smoothly  Check the belt  webbing  for cuts,  fraying,  wear or 
damage 
INSPECTING  SEAT BELTS,  BLUCKLES, 
Accelerator  pedal  Check the pedal  for smooth  operation - 
and make  sure the pedal  does not catch  or require  uneven 
effort 
Clutch  pedal Make sure the pedal  operates  smoothly  and 
check  that 
it has the proper  free travel 
ADJUSTING  CLUTCH  PEDAL HEIGHT  AND 
FREE PLAY 
Brakes  Check that the brake  does not  pull  the vehicle  to 
one  side when  applied 
Brake  pedal  Check the pedal for smooth  operation  and 
make  sure 
it has the  proper  distance  under it when  de- 
pressed  fully Check  the brake booster  function 
CHECKING BRAKE PEDAL DEPRESSED  HEIGHT 
0 CHECKING BRAKE BOOSTER  FUNCTION 
Parking brake Check  that the lever  has the proper  travel and 
confirm that  your vehicle 
is held securery on a fairly  steep 
hill with only the parking  brake applied 
0 CHECKING  PARKING BRAKE 
Automatic transmission  "Park"  mechanism  Check that the 
lock  release  button  on the  selector  lever operates  properly 
and  smoothly 
On a fairly  steep hill check  that your  vehicle 
is held securely  with the selector  lever in the  "P"  wsition 
without 
aDDlvina anv  brakes 
UNDER  THE HOOD  AND VEHICLE 
The maintenance items listed here should  be checked  periodically e  g each  time you check  the engine  oil or refuel 
MA-5  
     
        
        Page 6 of 38

GENERAL MAINTENANCE 
Item 
Windshield  washer fluid Check  that  there 
is adequate  fluid 
in the tank 
Reference  item in MA  section 
- 
Engine  coolant level Check the coolant level when  the - 
engine is cold 
Radiator  and hoses  Check  the front  of  the  radiator  and 
clean  off any  dirt,  insects, 
leaves, etc , that may  have 
accumulated  Make sure the hoses  have no cracks,  deforrna- 
tion,  rot or loose  connections 
Brake  and clutch  fluid levels Make sure that the brake  and CHECKING  CLUTCH  FLUID LEAKS 
clutch  fluid 
levels are between  the "MAX"  and "MIN"  lines INSPECTING  BRAKE LINES & HOSES 
on  the  reservoir 
Engine  drwe belts Make  sure that  no belt  if frayed,  worn, 
cracked  or oily CHECKING  AND ADJUSTING  DRIVE BELT 
Engine oil level Check the level on the  dipstick  after park- - 
ing the  vehicle on a level  spot and turning off the engine 
Power  steering  fluid level Check the level on the  dipstick 
when  the fluid 
is cold  and the engine is turned off 
0 CHECKING  POWER STEERING  FLUID LEVEL 
Automatic  transmission  fluid level Check the level on the CHECKING  AUTOMATIC  TRANSMISSION 
dipstick  after  putting the selector 
level in "P" with  the  FLUID LEVEL 
engine  idling 
Exhaust system Make sure there  are no loose supports, 0 INSPECTING  EXHAUST SYSTEM 
cracks  or holes  If the  sound  of the  exhaust  seems unusual 
or  there 
is a smell  of exhaust  fumes, immediately  locate the 
trouble  and correct 
it 
Underbody  The underbody is frequently  exposed to corro- 
sive substances  such as those used on icy  roads or to control 
dust 
It is very  impOrtant  to remove these  substances, other- 
wise  rust will form  on the  floor  pan, frame,  fuel lines  and 
around 
the exhaust system. At  the  end  of winter,  the 
underbody  should  be thoroughly  flushed with plain  water, 
being  careful  to clean  those 
areas where mud and dirt can 
easily  accumulate. 
Fluid leaks Check  under the vehicle  for fuel,  oil, water  or 
other  fluid 
leaks after the vehicle has been  parked  for a 0 INSPECTING  MANUAL TRANSMISSION  OIL 
while. 
Water dripping from the  air conditioner after use is 0 INSPECTING  AUTOMATIC  TRANSMISSION  FLUID 
normal.  If you  should  notice 
any leaks or gasoline  fumes 
are  evident,  check for 
the cause and correct it immediately. 
0 CHECKING  CLUTCH  FLUID LEAKS 
0 INSPECTING  DIFFERENTIAL  GEAR OIL 
0 INSPECTING  FRONT AXLE AND SUSPENSION 
0 INSPECTING  REAR AXLE  AND SUSPENSION 
0 INSPECTING  BRAKE LINES & HOSES 
0 CHECKING  POWER STEERING  LINE & HOSES 
PARTS 
PARTS 
MA-6  
     
        
        Page 7 of 38
kmlmils Month 
ENGINE ANTI FREEZE- - COOLANT 
FRONT  WHEEL 
BEARING  GREASE - 
BRAKE FLUID - 
DIFFERENTIAL - GEAR OIL 
* Maintenance  under severe  driving condittons 
z 
tl 
: 
h) 
whsather conditions or in areas where  ambient 
temperatures  are either  extremely low or extreme ly high, the filter  might  becomeclogged In such 
, -1 --I-- 4 - -1 - t WINDSHIELD AND REAR 
WINDOW  WASHER  FLUID -- 
-/---l--]--t-]-- POWERSTEERINGFLUID 
w-1 --I- -ENGINE  OIL (Except turbocharger  engine) 
- - @) OIL FILTER 
* 
--MANUAL  TRANSMISSION 
--AUTOMATIC 
TRANSMISSION 
@ Replace at  the first 011 change  After that. replace 011 filter every  second engine 011 change  
     
        
        Page 8 of 38
ENGINE MAINTENANCE 
Aw conditioner 
compressor 
Power steering oil pump 
Applied pushing force 
Checking  Drive Belts 
1 Inspect  for cracks,  fraying, wear or oil adhe- 
sion  Replace 
if necessary 
The  belts  should  not touch 
the bottom of the 
pulley  groove. 
2 
Adjust if belt deflections  exceed the limit. 
0 VG3OE engine (without  turbocharger) 
Check drive belt deflections  by pushing  middle 
between  pulleys 
16 9-11  7-9 
10 63) (0 35.0431 (0 28 - 0 351 
21 13-16  10-13 (083) (051 -0631 (039-0511 
98 N (10 kg. 22 Ibl 
Power steering 
Alternator pulley 
Water pump pulle 
SMA777A 
VG30ET engine (with turbocharger) 
Replacing  Air  Cleaner  Filter- 
The viscous  paper type air cleaner filter does not 
require any  cleaning operation  between renewals. 
SMA779A 
Checking  Vapor Lines 
1. Visually  inspect vapor lines for proper  attach- 
ment,  cracks,  damage, 
loose connections, 
chafing  and deterioration 
2. Check  vacuum  relief valve for clogging, 
sticking,  etc 
MA-8  
     
        
        Page 11 of 38

ENGINE MAINTENANCE 
Changing Engine Oil  and  Oil Filter 
1 
2 
Warm up engine, and check  for oil leakage 
from engine  components 
Change  engine 
oil and oil filter 
Oil capacity: 
With oil filter 
Without 
oil filter 
4.0 p (4-1/4 US qt, 3-1/2 Imp  qt) 
3.3 2 (3-1/2 US qt, 2-7/8 Imp qt) 
* Loose" SMA785A 29 - 39 N m (3 0 .4 0 kg-m, 22 . 29 ft-lbl 
a. Be careful  not to burn yourself  as engine  oil 
is hot. 
b. Be sure  to clean  drain plug and install  with 
washer. 
c.  Before  installing  new oil filter,  wipe oil filter 
mounting  surface 
on cylinder block,  and 
smear 
a little engine oil on  rubber seal of oil 
filter. 
d.  When  installing  oil filter, DO NOT use a 
wrench  to tighten  the filter. 
Hand-tighten 
ONLY 
e. Use recommended engine oil. 
Start  engine  Check area around  drain  plug  and 
oil filter for any sign of oil leakage. 
Run engine  for a few  minutes,  then turn it off 
After several minutes, check oil level 
Oil'level should be within  this range 
c---l 011 level should be IO range maintained 
SMA786A 
MA-I 1 
4  
     
        
        Page 14 of 38
ENGINE MAINTENANCE 
Checking  idle Speed (VG30E engine) 
Preparation 
WARNING: 
a. Depress  brake pedal while accelerating  the engine  to prevent  forward  surge of vehicle. 
b.  Inspection  should 
be carried out while  shift lever IS in "D" position  on automatic  transmission  equipped 
models. 
c. After inspection and adjustment  have been made, shift the  lever to "N" or "P" position. 
Engage  parking brake and lock  both  front  and rear wheels  with wheel chocks. 
Turn 
off air conditioner  and  headlamps. 
Keep  front  wheels  straight  ahead. 
c START I 1 
Start engine and warm up untgl water 
temperature  Indicator poinrs  to middle of 
I 
To harness 4 
Stop engine and anach adapter harness between ignmon coil primary winding terminals and harness connector  Then set 
timer under  no-load, then run engine at 
+ 
Stop engine and connect idle UP solenoid 
harness connector 
Dismnnm adapter harness Connector  and 
connect  ignition 
coil harness connector io 
(- END 
MA-I 4 
-  
     
        
        Page 16 of 38
ENGINE MAINTENANCE 
Checking Exhaust Gas Sensor (Cont'd) 
Preparation 
When checking exhaust  gas sensor,  make sure that the following  are 
in good order 
0 Battery 
0 Hoses 
Engine oil and coolant levels 
E C C S. components 
E.C C S. harness and connectors 
Oil filler cap and oil level gauge 
Checking procedure 
START 
Stan engine  and warm UP until water 
temperature  indicator Points 
IO middle 
of  gauge 
I + 
Run engine at about 2.000 rpm for abut 
2 minutes  under noload 
I 
E C C S control unit is turned fully 
referring to MIXTURE RA 
MA-1 6  
     
        
        Page 18 of 38
CHASSIS AND BODY  MAINTENANCE 
Checking  Clutch System 
Check clutch fluid lines for proper  attachment, 
leaks, chafing,  deterioration, etc 
SMA741A 
Checking M/T Oil 
1. Check manual  transmission  for signs  of leakage 
SMA429A 
2 Check  oil level 
LFiller plug 
SMAl03 
Never start engine  while checking oil level. 
Changing M/T Oil 
n 
Drain plug 
Oil capacity: 
FS5W71C and BW T-5 (FS5R90A) 
1.9 Liters (4 US pt, 3-3/8 Imp pt) 
MA-1 8