STARTING SYSTEM -Starter-
Brush Check
BRUSH
Check wear of brush
Wear limit length: 11 mm (0.43 in)
Vernier caliper
SEL626B
Excessive wear Replace
BRUSH HOLDER
1 Perform insulation test between brush holder
(positive side) and its base (negative side)
SE L568B
Continuity exists . Replace
smoothly
2 Check brush holder to see if it moves
If brush holder is bent, replace it, if sliding
surface
is dirty, clean
Field Coil Check
Continuity test (between field coil positive
terminal and positive brushes)
ositive terminal
‘Ohmmeter
No continuity Replace fielk ~
SELUq6A
:oil
Insulation test (between field coil positive
terminal
and yoke)
Postwe terminal
I
1%
Continuity exists Replace field coil
EL-I 2
STARTING SYSTEM -Starter-
Minimum length of brush mm (In)
Reassembly
11 10431
Carefully observe the following instructions
a. Apply grease
to:
Rear cover metal
Gear case metal
Frictional surface of pinion
Plunger of magnetic switch
Moving portion of shift lever
With pinion driven out by magnetic switch, push
pinion back to remove slack and measure dif-
ference
"2" between the front edge of the pinion
and the pinion stopper.
Difference "P":
0.3 - 1.5 mm (0 012. 0.059 in)
"Q" 4+
SEL497D
Not in the specified value Adjust by dust
cover (Adjusting plate).
SEL5738
- Service Data and Specification-
- Applied model I A1 1
Less than 100 -
I Revolution rpm I Mare than 3.900
I More than 29 (1 141 Outer diameter of commutator mm (in1
157 196
1 116 20.35-44) Brush spring tension N (kg. Ibl
mm(in1 1 03-1510012-00591 Difference P" in height
of pinion assembly
EL-I 4
CHARGING SYSTEM -Alternator-
Service Data and Specification
LR170-701B
Applied model
A2T48195
Nominal rating V-A
Ground wlarity
Minimum revolution undt no-load (when 14 volts IS
applied) rpm
Hot output current
Alrpm
Regulated output voltage
V
Minimum length of brush rnm (m)
Brush spring pressure
N 1% 02)
Slip ring outer diameter
mm Ion)
W8thout turbo With turbocharger
charaer models models
12-70
Negative
Less than 1.000
More than
2111,300
More than
5012,500
More than
7015,000
144-150
More than
55102171
1,471 - 3,531
1150-360.
5 29
- 12 701
More than
21
6 IO 850)
Less than 1,100
More than
21 11,300
More than
5012,500
141 147
More than
8 10311
3,040 4,217
I310
- 430,
1093- 15 17)
More than
22 4
10 8821
