Page 11 of 99
ON-VEHICLE SERVICE
-Extension Oil Seal Replacement-
1. Remove oil seal
. -. .
2 Apply coat of A.T.F. to oil seal surface, then
drive new seal into place.
3 Coat sealing lips with vaseline, then install
propeller shaft
Parking Component
1 Remove oil pan.
2 Remove propeller shaft.
3. Remove speedometer pinion.
SAT51 1
4 Support transmlssion with a jack, then remove
rear mounting bolts.
AT-1 1
Page 12 of 99

~ ~~ ON-VEHICLE
SERVICE
-Parking Component (Cont'd)-
5. Remove rear extension bolts, then draw out
rear extension with rear mounting.
6. Remove control valve assembly.
7. Inspect and repair parking components Check
component
parts for wear or damage.
-Governor Valve Assembly
1 Drain oil by removing oil pan.
2. Remove rear extension with rear mounting
3. Remove governor valve assembly.
4. Inspect and repair governor valve assembly.
Refer to Governor for inspection
-Inhibitor Switch Adjustment-
Disconnect harness at connector, then remove in-
hibitor switch
Check continuity at "N", "F'" and "R" ranges.
VG30E without turbo
VG30E turbo
VG30E wnhout turbo
0
VG30E turbo
SAT710
With control lever held in "Neutral, turn
manual lever
an equal amount in both direc-
tions to see
if current flow ranges are nearly
the same. (Current normally begins to flow
before manual lever reaches
a angle of 1.5" in
either direction.)
If current flows outside normal range, or if
normal flow range is out of specifications,
properly adjust inhibitor switch.
Adjust inhibitor switch as follows
1 Place the manual valve in Neutral (vertical
2. Remove the screw.
position)
AT-I 2
Page 13 of 99
ON-VEHICLE SERVICE
-Inhibitor Switch Adjustrnent-
(Cont'd)
3. Loosen the attaching bolts.
4 Using an aligning pin, [2 0 mm (0.079 in) dia 1
move the switch until the pin falls into the hole
in the rotor
5. Tighten the attaching bolts equally.
6. Recheck for continuity. If faulty, replace the
switch.
--Manual Linkage Adjustrnent-
M,we the shift lever from the "P" range to "Range
1"'. You should be able to feel the detents in each
range
If the detents cannot be felt or the pointer indicat-
ing the range
is improperly aligned, the linkage
needs adjustment
1
2 Loosen locknuts
Place shift lever in "N" range.
3. Move range selector lever to the "N" range.
Range selector lever
SAT741
4 Tighten lock nuts when floor control lever IS in
"N" range and pushed against the "P" range
side.
5. Move control lever from "P" range to "1"
range Make sure that control lever can move
smoothly
and without any sliding noise.
AT-I 3
Page 15 of 99
ON-VEHICLE SERVICE
Kickdown Switch Adjustment
When the pedal is fully depressed, a click can be
heard just before the pedal bottoms out
If the
click
is not heard, loosen the locknut and extend
the switch until the pedal lever makes contact with
the switch and the switch clicks
Kickdown switch 7
F$i& Downshift solenold
qi& Downshift solenold
SAT719
Do not allow the switch to make contact too soon.
This would cause the transmission to downshift on
part throttle.
DIAGNOSIS:
Switch can be heard clicking, and the transmission
still does not kickdown:
Check the continuity of the switch.
Also check for
available current.
The vehicle upshifts
at approximately 55 (1st to
2nd) and
90 kmlh (2nd to 3rd) (34 and 56 MPH)
only The kickdown switch may be internally
shorted (When the switch
is shorted, there IS con-
tinuity through the switch in any position).
AT-I 5
Page 16 of 99
ON-VEHICLE SERVICE
Overdrive Control System (4N71B)
I..
- a2 P
I
*
1
SAT712
AT-1 6
Page 17 of 99
ON-VEHICLE SERVICE
Overdrive Control Sy:
O.D. CANCEL SWITCH 81 O.D.
INDICATOR LAMP
Inspection
Power shift switch
SAT716
O.D. CANCEL SOLENOID
Location
SAT619
?m (4N71B) (Cont'd)
Inspection
Confirm that clicking sound
is heard when power is
applied.
w SAT620
AT-I 7
Page 43 of 99
REPAIR FOR COMPONENT PARTS
Forward Clutch (Rear)
In rasvd to the number of clutch sheets (drwe plats and drren plate). refer m S D.S
Snap ring
Retamer plate Olsh plate 000-e
%&
Return spring
Piston, 7
\Rear clutch drum
SAT728
Service procedures for forward clutch (Rear) are
essentially the
same as those for high-reverse clutch
(Front), with the following exception.
Specified clearance between retainer plate
and snap ring:
0.8 - 1.5 rnrn (0.031 - 0.059 in)
v SAT035
Test rear clutch
SAT622
AT-43
Page 61 of 99
ASSEMBLY
290 (1 142)
29 5 (1 161)
30 0 (1 1811
30 5 (1 201)
31 0 (1 220)
Vacuum diaphragm rod selection
31932-XO103
31932-X0104
31932-XOlOO
31932-X0102
31932-XOlOl
Measured depth
“L” mm (in)
Under 25 55
(1 0059)
25 65
- 26 05
(1
0098 - 1 02561
2615-2655
(1 0295 - 1 04531
26 65.27 05
(1 0492
- 1 0650)
Over 27 15
(1 0689)
Rod length
mm (in) Part number
41 Install vacuum diaphragm.
Make sure that vacuum diaphragm rod does not
interfere with side plate
of control valve.
42 Install downshift solenoid, O.D. cancel sole-
noid, O.D. indicator switch and lock-up sole-
noid.
LO D csncei rolenoid SAT740
43. Install inhibitor switch Check for proper
operation in each range using
a circuit tester.
Refer to On Vehicle Service.
Y li
SAT082
44 Before installing oil pan, check parking pawl
engagement Make wiring connections to shift
switches and low temperature sensor
(E4N71B
automatic transmission models)
45. Install oil pan with new gasket.
-
AT-61