Downloaded from www.Manualslib.com manuals search engine CAunOM: tf you need to tum oft the ... whikt the vehicte ls moving, turn the key only to "Oft." DO NOT depreSS the key release lever while turning the Ignition off._This
wln ·lock the steering column and result in loss arability to steer the vehlete.
If you have trouble turning the key to unlock the ignition, first be sure the key is
pushed in all the way . Then , try to turn the steering wheel as hard as you can .
in the direclioo the
wheels are tUrned . At the same ti me , turn the ignition kay
w~h as much eftort as you can apply with your hand. Do not try to use a tool of
any kind to
apply more force on the lock knob , as tnis could break the knob.
NOTICE: Do not park, idle, or operate your vehk:le over combustible materials, such
as grass or leaves . They couki touch the hot exhaust ay8tem and ignite.
Parking
CAUTION: Before the driver leaves this vehicle, to reduce the risk of personal injury ... resun of vehicle movement:
1. Firmly apply the parking brake.
2. Shift the automatic transtixle to Park or the manual tranSlale to "Reverse."
3. Tum the kef to "Lock. " On vehietn wrth manual transaxle$, __ ~ the key reiease tever and tum the key to·'Loclic. " .
4. Remove the key (the chime ia designed to remind you).
To reduce the chance of persona' injury and/or vehicle damage due' to engine overheating , never lellVe the engine Idling without an alert driver present. If the engine ahoukl overheat, as indicated by the Erlgine Coolant Temperature light Of gage,
Immediate action 1a required to correct the concIUon. Continued operation 01' the engine . enn FOA -A SHORT TtME may resutt In a fire.
TURN SIGNAL AND MULTI-FUNCTION LEVER
The turn signal lever on the left side of the steering column also controls headlight low-beam and high-beam, the windshield wiper/washer, and the
optional Cruise
Control. (See Cruise Control operatiOn in this section .)
• TUI'fI Si!Jnal -MOve the lever up .to the second stop to signal a right turn.
Move
~ down to the second stop to signal a left turn. When the turn is
completed, the signal will cancel and the lever will return to horizontal.
TURN SIGNAL
• MOVE UPWARD R.H . TURN
• MOVE DOWNWARD L.H. TURN
LANE CHANGE
• MOVE UPWARD TO 1S T STOP·CHANGE
FROM LEFT TO RIGHT LANE
• MOVE DOWNWARD TO 1ST STOP ·CHANGE FROM RIGHT TO LEFT LAN E
2-8
Downloaded from www.Manualslib.com manuals search engine • Lane Change Signal -In some turns, such as changing lanes, the steering wheel tS not turned far enough to cancel the turn signal. For convenience, you can flash the turn signal by moving the lever part way (to the first stop)
and holding it there. The lever will return to horizontal when you release it.
A green light on the instrument panel is designed to flash to tell you that the
front
and rear turn signal lights are working. If the light stays on, but does not flash, check for burned-out turn signal bulbs. If the green light does not come
on when
you move the lever, check the fuse and indicator bulb.
However, if you ordered a trailertowing·optiOil.·in which extra wiring was added to attach the trailer lighting, a different type of flasher was installed. In this
case, the green light will continue to flash even if a turn signal bulb burns out.
Therefore, you must regularly look at the front
and rear turn signal lights to be
sure they are working.
• Headlight Beam Changer -With the headlights on, pull the lever toward you until you hear a click, then release it. The lights will change from Iow
beam to high-beam or from high-beam to low-beam. When the high-beams
are
on, a light will appear on the instrument panel.
HEADLIGHT BEAM CHANGER
(HEADLIGHTS ON)
PULL LEVER
TOWARD YOU
• Standard Windshield Wiper -The standard Windshield wiper system
con
ols are on the band marked "WIPER" on the turn signal lever.
• For a single wiping cycle, turn the band toward you. Hold it there until
the wipers begin
Wiping, then release.it. The wipers will stop after one
cycle. For several cycles, hold the band in place as long as needed.
• For steady wiping at low speed, turn the band away from you to the
first stop. For high-speed wiping, turn the band to the next stop. Turn
the band back to
"OFF" to turn off the wipers.
• Delay Windshield Wiper -The optional delay windshield wiper system lets you vary the wiper speed from a 16-second delay between sweeps up to
the normal
low and high speeds of the standard wiper.
• The Delay wipers work the same as the standard wipers, except for the
delay feature. To use the wipers with a delay between sweeps, turn the
band on the turn signal lever to
"ON."
• Turn the "Delay" band away from you to control the amount of delay. The
wipers will move more often the closer the band is to "LO." Turn it fully to
the first stop for steady wiping at
low speed.
• Windshield Washer -To spray washer fluid on the windshield, pUSh the "paddle" on top of the turn signal lever. (This will also turn on the low~ speed wipers.) The spray will continue as long as you hold in the paddle.
After using the windshield washer
on the standard wiper system, turn the band
back to "OFF" to turn off the wipers.
2-9
Downloaded from www.Manualslib.com manuals search engine For the best compromise between vehicle pertormance and fuel economy ,
upshift the transaxle as recommended in the chart.
Shift at the highest vehicle speed listed unless you have reached cruising
speed. (Cruising speed is a relatively steady speed whi ch includes slight variations in speed to allow for road andtrattic conditions.) For cruise , use the
highest gear for that speed.
MANUAL TRANSAXLE RECOMMENDED SH IFT SPEEDS IN MPH (Km/h) Engine$ & Accelera tion Shift S lllee! Crl.liM Shift S eed Trltn$ilxles 1 to 2 2to 3 3 to 4 4to 5 1102 2103 3104 4105 2 .0LUI E ng. Code P IS ,S 4. 20 ·25 "40 4-",,,", 124) (40) 164) (32401 (43.64) (M I9 ) 4.tOAxle 2.0L L4 EI1Q. Code P IS 26 4. 4S 20·25 27-40 35-45 5-Speed (24) (40) (64)
(72) 132·40) 143-64) (56-12) (MY7) 3.83 Axle
If vehicle speed drops below 20 mph (30 km/h) , or if the engine is not running .
smoothly , you should downshift to thE. next lowest gear. You may need to
downshift two or more gears to keep the engine running smoolhly or for
satisfactory performance .
Upshift Indicator Ught
H your vehicle has a manual transaxle. there may or may not be a "SHIFr" light · on the instrument panel. After the engine is warmed up, this light Will
corne on if you can get better fuel economy by shifting to the next higher gear
H conditions permit. !)est fuel economy can be achieved by acceleratingslQwly .
and shifting to the next higher gear when the "SHFT" light comes on.
Sale operation 01 the vehicle mayrsquire shifting differently lhan indicated by
the
"SHFT" light to adept to weather. rDild . or
affle conditions .. The ·"SHIFT '·
light should be ignored when downshifting or when hardaccelerallon Is required for satisfactory performance.
Downshifting one or more gears may be required to keep the engine .running
smoothly or
to maintain satisfactory performance ;
POWER STEERING
N the power steering assist system goes out because the engine has stopped
or the assist system has failed. the vehicle.can still be steered . However ; much greater effort Is needed . especially in sharp turns or at low speeds;
nL T STEERING WHEEL
The optional lilt steering wheel can be tilted up above normal position to
provide additional roorn for entrance and exit as
well as selected driving
positions
below normai height. The tilt control lever is located on the left side
of the steering column just behind the turn signal lever. To operate pull the
lever towards you and move the steering wheel to your· desired position then release the lever. This permits individual selection of Ihe mostcornfortable
positions for all driving cond itions . On longer trips the steering wheel position may be changed to help minimize tension and fatigue.
2-15
Downloaded from www.Manualslib.com manuals search engine coolant level in the see-through recovery tank. The coolant level should be at
or above the
"FULL HOT" mark on the recovery tank.
CAUTION: Keep hand., toots and clothing -away from the engine COOling fa", to help prevent personIl intUry. lhiIlan is electric and can come on whether Or not the engine Is rUnning. 111. tan can start automatically In .respon .. to a heat sensor when the ignition Is in "Run."
Make sure the water pu"",, belts are not broken, or off the pulleys , and that the fan runs when the engine is running and there is an indication on the instrument panel of an overheat condition.
If the coolant level in the recovery tank is low, look for leaks at the radiator
hoses and connections, heater hoses and connections, radiator I and water pump. If you find major leaks, or spot other problems that may have caused
the engine to overheat,
do not run the engine untilthese problems have been
corrected. If you do not find a leak or other problem, caretully add coolant to
the recovery tank. (Coolant is a mixture of ethylene glycol antifreeze and water; see "Engine Cooling System" in "'Service and Maintenance," Section 5, for the proper antifreeze and mixture.) .
CAUTION: Under: some:' conditione, the ethylen~ glycol In engine coolant Is . combustible. -To help avoid being burned, DO NOT spill antifreeze or coolant on the exhauat system or hot engine parts..
If the coolant level in the recovery tank is at the correct level but there is still
an indication on the instrument panel of an overheat condition:
•
You may add coolant directly to the radiator. YOU MUST LET ENGINE COOL FIRST. See "Coolant Replacement" under "Engine Cooling
System"
in Section 5, "Service and Maintenance" in this manual. Follow steps t through 3 for the correct way to remove the radiator
cap
and add coolant.
Once the Engine Coolant Temperature light has gone out (or the Engine Coolant Temperature gage no longer signals an overheat condition), you can
resume
driving at a reduced speed. Return to normal driving after about ten
minutes If the light does not come back on (or the gage pointer does not again
show
ao overheat condition).
tf no cause for the overheat condition was found, see a qualified service technician.
JACKING
CAUTION
To help avoid personal injury:
• FollOW all jacking and stowage instructions .
• Use jack only for lifting this vehicle during wheel change.
• Never get beneath the vehicle, start or run engine while vehicle is
supported by jack.
• Always securely restow spare tire (or flat tire) and all jacking equipment.
3-4
Downloaded from www.Manualslib.com manuals search engine CAUTION; Whenever a wheel is changed, always remove any corrOsion that may be present on inside of wheeland wheel mounting surface on vehicle. Installing wheels
without good metal·to--metalcontact at the mounting surfaces can cause wheel nuts to
loosen, which can later allow a wheel to come off while the vehicle -is moving, possibly
causing loss of control.
Alignment and Balance
Proper wheel alignment improves tire tread life. Your vehicle's suspension
parts should be inspected often and
aligned when needed. (See the
Maintenance
Schedule Folder for more information.) Ball joints have built-in
wear indicators and some movement in the joints is normal.
Improper alignment • will not-cause the vehicle to vibrate. However, improper
alignment can cause:
• the tires to roll at an angle, which will result in faster tire wear;
• your tires _ to wear unevenly;
•
your vehicle to "pull" to the left or right.
Proper tire balancing provides the
best riding comfort and helps reduce tire
tread wear. Out-of-balance tires can cause annoying vibration and uneVen tire
wear such as cupping and flat spots.
Traction
Driving, cornering, and braking traction are reduced -w~ater. snovv' ic:e., gravel, or other material is on the road. Adjust driving practices and vehiCia
speed to road conditions.
When driving on wet
or sluShy roads, a wedge of water can build up between
the tire and road. This is known as hydroplaning, and may cause partial or
complete loss of traction, vehicle control, and stopping ability.
To red\ICe the chance of traclion loss, follow these tips:
1. Slow down during rainstorms or when roads are slushy.
2. StoW down if the road has standing water or puddles.
3. Replace the tires when the tread wear indicators are showing.
4. Keep the tires properly inflated.
H your vehicle has Tpc radial tires (see "Tire Replacement" in this section),
yoU, .lifes were designed to provide better snow traction. In fact, these tires
shOuld be adequate for driving in mO$ wiAter conditions. Howeve" ij you do feel you do need to buyconvenlional snow tires, be sure they are the same
size, load range, and .construction type (bias, bias· belled, Or radial) as your
other tires.
Tire Chain$ or Similar Traction Devices
If you buy tire chains for your car, make sure they are'designated as SAE
Class "S" type chaios. Use of other types of chains may cause damage to
your vehicle.
Use
of chains may adversely affect your vehicle's handling. -When using
chains: (1) adjust speed to road conditions, (2) avoid sharp turns, and (3) when
possible, avoid
locked-wheel braking.
In addition, to help prevent chain damage to your vehicle:
5-15
Downloaded from www.Manualslib.com manuals search engine SECTION 6
SPECIFICATIONS
These specifications are given here for information only. Before using them
see cautions and other instructions throughout this manual -the index may help you locate such items. For more information, see the service manual cover·
lng the chassis or body part in question. Your Chevrolet dealer may also be
able to help.
DIMENSIONS
Models
Length -Overall -Station Wagon
4-Door Sedan .... 2-Door Hatchback
Coupe ...... . 2-Door Coupe .. .
Wheelbase -Overall ............ . Height -Overall-_ 2-Door Coupe .. .
2·Door Hatchback
Coupe ...... .
4-Door
Sedan ... .
Station
Wagon Width - 2-Door Coupe ...
4·Door Sedan,
Station Wagon ..
CAPACITIES
Items
Fuel Tank (Approx.)
All Models ................. .
Crankcase (approx, refill). After refill, check oil level as outlined in Section 5
of this manual. Oil Change and/or Oil Filter Change.
Cooling (Approx.)
Std. With or Without AIC ...••... H·D. With Air ...........•...
6-1
Metric
Measure
4433mm
4428mm
4378.5mm
4378.5mm
2571mm
1321mm
1317mm 1369mm
1382mm
1677mm
1685mm
Metric
Measure
53L
3.8L
9.iL 9.2L
-
U.S. Measure
174.5"
174.3"
172.4 "
172.4"
101.2" 52.0"
51.9" 53.9" 54.4"
66.0"
66.3"
U.S. Measure
14 gal.
4 qts.
9.6 qts.
9.8 qts.
Downloaded from www.Manualslib.com manuals search engine REPLACEMENT PARTS AND FILTERS
Replacement part numbers listed in this section are based on the latest information available at the time of printing. and ara subject to change. If a
part listed in this manual is not the same as the part used in your car when it
was built, or if you have any questions. please contact your authorized
dealer or parts supplier. Be sure the part you use is equivalent to the one replaced.
Item Usage
Oil Filter 2.0 (121) L4
Air Filter 2.0 (121) L4
PCV Valve 2.0 (121) L4
Spark Plug 2.0 (121) L4
BATTERY
Engine
2.0 (L4)
Recommendation
PF51
A785C
CV789C
R42CTS (.035 Gap) R42TS Opt.-(.035 Gap)
NOTE: R41CTS or R41TS
can be installed for severe
duty service. R43 or hotter series spark plugs are not
recommended for this
engine.
Model
No.
70-60
TIRE INFORMATION
Wheel Nut Torque
Complete tire information will be
fau nd in Section 5.
6-2
140 N·m (100 ft. Ib,.)
Downloaded from www.Manualslib.com manuals search engine SECTION 7
Accessory Position, Steering CoIl.m Lock 2-7 AIr Cir ctJlalioo. . 2-26 Ai' Cleaner. 5-,0 Air Conditio ning ............ . 2-27 M ainte nance .. Antenna . 5-\1 2 -35 5-8 Antifreeze (See Coo~ng System) .. Appearance cae ...• ....•.. 4·t .... ...... 2 -25 ASh Tra y .. Automatic T 'ansalC!e Fluid Chedi: . ___ .. . _ ..... _ ._ ... ... . Maintenance .. Notice ,. .. Op$ralion .. Surter Safety Switch Axlo, Drive-Fluid Level Ball Joints. Ba"&,y
· ....... 5-6 .... 5'-6 2,13 · .... 2 -12 2'13
........ . 5-11 5-1 I
Caution.. 5-11 Emergenc y Starling.. 3-1 Freedom.. .. 3·1 , 5-11 Gas caution . ___ ............. ..... ... . ...... .... 3·, Specilicalions .... ... ... ... .. ... .. .. . T esl indlealor .. Belor e Driving Your cavalier .. B loc k Healer, Engine Blower, Ventilating .. Brakes Driving Through Deep Water "
Parking Brake .. P eda l TraVel .. Power ... SelI·AqusIing ...... ... ..... .. ... .. .. . T railer ..... . Warning Light .. Br eak -In Period Cars Pulrng Tra~ars New Car .. Bucke l Seats .. R ttelininQ .. Bulbs and Fuses ..
""_ Jad< Operation . Stowage ............. ... ... .. .... •..•. • _ ..
Key RemiAder .. Cap FIJI:II .. R adiator Capa.cities .. carbon Monoxide Caution .. Cargo Cover (Hatchback) .. cargO Cover (Station Wagon) ... Carrier, Infant Safety .. cataIytlc Converter .. care .... OwNheatng ....... . Changing Wheels and Tl"es .. Ct\IICI Restraint.. Cigarette lightsr ..
. .... 6 -1 . . . 5-1 1 1-1 2-11 2-25
2 -18
2 -19
2·18 •.••.•. 2, 18 2-1 8 ....... ... .. 2· 3 2·22
2-2
2-2
1 -5
1-5
6 ·3. 6·4 . 6-5
3 ·5 . 3-6 ........ . 3-5
· ....... 2·'
5 -1 5-10 .... .. 6-1 2 -1 2-38 2 -39 1·11 5-2 ...... .... 5-2 ..3 -3 ....•.••. . 3·5 1-11 · ..... 2-25
INDEX
7-1
C1eri'9 c;a.pet care .. Caution .. Exteriof Finish and Trim Fabri c and Interio r Trim .. Solvents Racomme nded Spot Removal. Vinyl Top .. C kl tch
. .... 4·' . ..... 4 -' 4 -' 4 -1
4 -1
..,
4-3
PeDa l Acl/Ustmeot ........ ... ... ... .......... ........ 5·7 Cold Wealhet Starting ... ... ... ...... ... ... ...... 2·11 CooIiIl9 System care. .. . 5 ·8 Coolan t Rocommeodation 5-9 Overhea ting caution. 3-3 Courtosy Lights .. 6-3 Cruis e Con trof 2-16 Defay Wipo( Sys tem ....................... ,.. 2 -9 [)jmensions, Ve)jcle.. . ......... 6-1 [Xsc Brake Wear IrKicator .......... 2-20 Door locks ' -3 Power Door l ocks ... Drive Axle
"""" Seal Adjus tment. .. Driving on Slippery Surfaces Electn c Fan .. Electric al System Battory .. Bulbs .• . . FI.ISOS ..•..• Emergency. In Case Of . Brake W~ning Liglt .. 1
-3
.• 5·6
1 -5 2 -\' .... ~::<',~~-
5 '11, 6·2 '·3 6-4. 6·5 . .... ..... .. 3 · . ... 2 ·22 Geoefator hdicalor... . ...... 2 ·2 1 Hazru"d Warring . .,fLashef ... -'. __ .... ,,, 3 ·1 Jaddng T o Change Wheels 3·5 Jump Starling with Auxi~ary Banel)'. . 3· Overhe.1tod Radiator.. 3·3 Pushing To Start.. 3-I Spar e Trre.. . . .................... 3-5 , 3·6 Towing.. 3·6 Engine Block Heater ... Codo .. CooIO>g •••.
2 ·' , . . .. . 6·5
5 ·7
8I:haust Gas Caution ............... ... ... ... ... 2-1 Flooded, Staring Procedlre ................ 2·11 Qvome ating ................... ....... .... ............. . 3-3 Serial NulTlbef.. . .... 6-5 Specifications . ............... . ..... . .. ..... .......... 6-' Starting... 2·10 Temperature Gage.. 2 ·24 TefTlP(Iralure Light. 2 -21 EnginO Oil Capacity .. Dipstick •• F~Of . . .
. ............ ....... ... .. .... .......... ... 6-1
Reoo .. wnonootion .. Ethyteno Glycol Coolant .• EXhaUst Gas Caution . .
• •••• 5 -3 5·5. 6 ·2
5 ·'
5 ·7 . ....... 2·' Driving With Trunk Open ..... .. ............. . 2-'