
Downloaded from www.Manualslib.com manuals search engine CAunOM: tf you need to tum oft the ... whikt the vehicte ls moving, turn the key only to "Oft." DO NOT depreSS the key release lever while turning the Ignition off._This 
wln ·lock the steering  column and result in loss arability to steer the vehlete. 
If you have  trouble  turning  the key  to unlock the ignition,  first be sure  the key is 
pushed  in all the way . Then , try to turn  the steering wheel as hard as you  can  . 
in  the  direclioo  the 
wheels are tUrned . At  the  same  ti me , turn  the ignition  kay 
w~h as much eftort as you  can apply with  your  hand. Do  not  try to use  a tool of 
any  kind  to 
apply more  force on the lock knob , as tnis  could break the knob. 
NOTICE: Do not park,  idle, or operate your vehk:le  over combustible  materials, such 
as grass or leaves . They couki touch the hot exhaust ay8tem  and ignite. 
Parking 
CAUTION: Before the driver leaves this vehicle, to reduce the risk of personal injury ... resun of vehicle movement: 
1. Firmly apply the parking brake. 
2. Shift the automatic transtixle to Park or the manual  tranSlale to "Reverse." 
3.  Tum the kef to "Lock. " On vehietn wrth manual  transaxle$, __ ~ the key reiease tever and tum the key to·'Loclic. " . 
4. Remove the key (the chime ia designed to remind you). 
To reduce the chance of persona' injury and/or vehicle damage due' to engine overheating , never lellVe the engine  Idling without an alert driver present. If the engine ahoukl overheat,  as indicated by the Erlgine Coolant Temperature light Of gage, 
Immediate action 1a required to correct the concIUon.  Continued operation 01' the engine . enn FOA -A SHORT TtME may resutt In a fire. 
TURN  SIGNAL AND MULTI-FUNCTION LEVER 
The turn signal  lever on the left side  of the  steering column  also controls headlight  low-beam and high-beam, the windshield  wiper/washer, and the 
optional  Cruise 
Control. (See Cruise Control operatiOn in this  section .) 
•  TUI'fI  Si!Jnal  -MOve the lever up .to the  second  stop to signal a right  turn. 
Move 
~ down  to the  second  stop to signal a left turn.  When  the turn  is 
completed,  the signal will cancel and the lever will return to horizontal. 
TURN SIGNAL 
• MOVE UPWARD  R.H . TURN 
•  MOVE DOWNWARD  L.H. TURN 
LANE CHANGE 
•  MOVE UPWARD TO  1S T  STOP·CHANGE 
FROM LEFT TO  RIGHT LANE 
•  MOVE DOWNWARD TO  1ST  STOP ·CHANGE FROM RIGHT TO LEFT LAN E 
2-8   

Downloaded from www.Manualslib.com manuals search engine • Lane Change Signal -In some  turns,  such as changing lanes, the steering wheel tS not turned far enough to cancel the turn signal. For convenience, you can  flash  the turn  signal  by moving  the lever  part way  (to the  first  stop) 
and holding  it there.  The lever  will return  to horizontal  when you release it. 
A green  light on the  instrument  panel is designed  to flash  to tell you that the 
front 
and rear  turn signal  lights are working. If the light  stays on, but does  not flash, check  for burned-out  turn signal  bulbs. If the green  light does  not come 
on  when 
you move  the lever, check  the fuse  and indicator bulb. 
However, if you ordered a trailertowing·optiOil.·in which extra wiring was added to attach  the trailer  lighting,  a different  type of flasher  was installed. In this 
case,  the green  light will continue  to flash  even if a  turn  signal  bulb burns  out. 
Therefore,  you must  regularly  look at the  front 
and rear  turn  signal lights to be 
sure  they are working. 
• Headlight  Beam Changer  -With the headlights on, pull the lever  toward you until you hear a click, then  release it. The lights will change  from Iow
beam to high-beam  or from  high-beam to low-beam.  When the high-beams 
are 
on, a  light  will appear on the instrument panel. 
HEADLIGHT BEAM CHANGER 
(HEADLIGHTS ON) 
PULL LEVER 
TOWARD YOU 
• Standard Windshield  Wiper -The  standard Windshield wiper  system 
con
ols  are on the  band  marked "WIPER" on the  turn  signal  lever. 
• For a single  wiping cycle, turn the band  toward  you. Hold  it there  until 
the  wipers  begin 
Wiping, then release.it.  The wipers will stop after one 
cycle.  For several  cycles, hold the band  in place as long as needed. 
• For steady  wiping at low  speed,  turn the band away  from you to the 
first  stop.  For high-speed  wiping, turn the band  to the  next stop. Turn 
the  band  back to 
"OFF" to turn  off the wipers. 
• Delay  Windshield Wiper -The  optional delay windshield  wiper system lets you vary the wiper  speed  from a 16-second  delay between  sweeps up to 
the  normal 
low and high  speeds of the standard  wiper. 
• The Delay  wipers  work the same as the standard  wipers, except for the 
delay  feature.  To use  the wipers  with a delay  between  sweeps, turn the 
band  on the  turn  signal  lever to 
"ON." 
• Turn  the "Delay" band  away  from you to control  the amount  of delay.  The 
wipers  will move  more often the closer  the band  is to "LO." Turn  it fully to 
the  first  stop  for steady  wiping at 
low speed. 
• Windshield  Washer -To  spray  washer  fluid on the  windshield, pUSh the "paddle" on top  of the  turn  signal  lever. (This will also turn on the low~ speed  wipers.)  The spray  will continue as long as you hold in the  paddle. 
After  using  the  windshield  washer 
on the standard  wiper system,  turn the band 
back to "OFF" to turn  off the  wipers. 
2-9   

Downloaded from www.Manualslib.com manuals search engine For the best  compromise  between vehicle pertormance  and fuel economy , 
upshift  the transaxle as recommended  in the  chart. 
Shift at the  highest vehicle  speed  listed  unless you  have  reached  cruising 
speed. (Cruising speed is  a relatively steady speed whi ch  includes slight variations  in speed to allow for road andtrattic conditions.)  For cruise , use  the 
highest  gear for that  speed. 
MANUAL TRANSAXLE RECOMMENDED SH IFT SPEEDS IN MPH (Km/h) Engine$ & Accelera tion Shift S lllee! Crl.liM Shift S eed Trltn$ilxles 1 to 2 2to 3 3 to 4 4to 5 1102 2103 3104 4105 2 .0LUI E ng. Code P IS ,S 4. 20 ·25 "40 4-",,,", 124) (40) 164) (32401 (43.64) (M I9 ) 4.tOAxle 2.0L L4 EI1Q. Code P IS 26 4. 4S 20·25 27-40 35-45 5-Speed (24) (40) (64) 
(72) 132·40) 143-64) (56-12) (MY7) 3.83 Axle 
If vehicle speed  drops below  20 mph (30 km/h) , or if the  engine  is not  running  . 
smoothly , you should downshift to thE. next lowest gear. You  may  need  to 
downshift two or  more  gears  to keep  the engine  running smoolhly or for 
satisfactory performance . 
Upshift Indicator Ught 
H your vehicle has a manual transaxle.  there may or may not be a "SHIFr" light · on the  instrument panel. After  the engine  is warmed up, this light Will 
corne  on if you  can  get better fuel economy by shifting  to the  next  higher gear 
H conditions  permit. !)est fuel economy can be achieved by acceleratingslQwly . 
and shifting to the next higher gear when the "SHFT" light comes on. 
Sale operation 01 the vehicle mayrsquire shifting differently lhan indicated by 
the 
"SHFT" light to adept to weather. rDild . or 
affle conditions .. The ·"SHIFT '· 
light  should be ignored when downshifting  or when hardaccelerallon Is required for satisfactory performance. 
Downshifting  one or more gears  may be required  to keep  the engine .running 
smoothly  or 
to maintain satisfactory  performance ; 
POWER STEERING 
N the power steering assist system goes out because the engine  has stopped 
or the assist system  has failed. the vehicle.can still be steered . However ; much greater effort Is needed . especially in sharp  turns or at low speeds; 
nL T STEERING WHEEL 
The optional lilt steering wheel  can be tilted up above  normal  position  to 
provide  additional  roorn for entrance  and exit as 
well as selected  driving 
positions 
below normai  height. The tilt control lever is located on the left side 
of  the steering column  just behind  the turn  signal  lever. To operate pull the 
lever towards  you and move the steering  wheel to your· desired  position  then release the lever. This permits individual  selection of Ihe mostcornfortable 
positions  for all driving cond itions . On longer trips  the steering wheel position may be changed to help  minimize  tension and fatigue. 
2-15   

Downloaded from www.Manualslib.com manuals search engine coolant level in the  see-through  recovery tank. The coolant level should be at 
or  above  the 
"FULL  HOT" mark on the  recovery  tank. 
CAUTION: Keep hand., toots and clothing -away from the engine COOling fa", to help prevent personIl intUry. lhiIlan is electric and can come on whether Or not the engine Is rUnning. 111. tan can start automatically In .respon .. to a heat sensor when the ignition Is in "Run." 
Make  sure the water pu"",, belts are  not broken,  or off  the pulleys , and that the fan runs when the engine is running and there is an indication on the instrument panel of an overheat condition. 
If the coolant level in the  recovery tank is low, look for leaks  at the  radiator 
hoses and connections, heater hoses and connections, radiator I and water pump. If you find  major  leaks,  or spot  other  problems  that may  have  caused 
the  engine  to overheat, 
do not  run the engine untilthese  problems have been 
corrected. If you do not find  a leak or other  problem, caretully add coolant  to 
the  recovery  tank. (Coolant  is a mixture  of ethylene  glycol antifreeze and water; see "Engine Cooling  System" in "'Service and Maintenance," Section 5, for the  proper  antifreeze and mixture.)  . 
CAUTION: Under: some:' conditione, the ethylen~ glycol In engine coolant Is . combustible.  -To help avoid being burned, DO  NOT spill  antifreeze or coolant on the exhauat  system or hot engine parts.. 
If the coolant level in the  recovery  tank is at  the  correct  level but there  is still 
an indication  on the  instrument  panel of an overheat  condition: 
• 
You may add coolant directly to  the radiator. YOU MUST LET ENGINE COOL FIRST. See "Coolant Replacement"  under "Engine Cooling 
System" 
in  Section 5, "Service and  Maintenance"  in this  manual. Follow steps  t through 3 for  the  correct  way to remove the radiator 
cap 
and add coolant. 
Once the  Engine  Coolant  Temperature  light has gone  out (or the  Engine Coolant Temperature gage no longer signals  an overheat  condition),  you can 
resume 
driving at  a reduced speed. Return  to normal  driving after about  ten 
minutes If the  light  does  not come  back on (or  the  gage  pointer  does not again 
show 
ao overheat  condition). 
tf no cause for the  overheat condition was found,  see a qualified service technician. 
JACKING 
CAUTION 
To  help  avoid  personal  injury: 
• FollOW all jacking and stowage instructions . 
• Use jack only  for lifting  this vehicle during wheel change. 
• Never  get beneath  the vehicle, start or run  engine  while vehicle  is 
supported by jack. 
• Always  securely  restow spare tire (or flat  tire) and all jacking  equipment. 
3-4   

Downloaded from www.Manualslib.com manuals search engine CAUTION; Whenever a wheel  is changed, always  remove any corrOsion that may be present  on inside of wheeland wheel mounting  surface on vehicle.  Installing  wheels 
without  good metal·to--metalcontact at the  mounting  surfaces can cause  wheel nuts to 
loosen,  which can later allow  a wheel  to come off while the vehicle -is moving,  possibly 
causing loss of control. 
Alignment and Balance 
Proper  wheel alignment  improves tire tread  life. Your  vehicle's  suspension 
parts  should  be inspected  often and 
aligned when  needed. (See the 
Maintenance 
Schedule Folder  for more  information.) Ball joints  have built-in 
wear  indicators  and some  movement  in the joints is normal. 
Improper  alignment • will not-cause the vehicle  to vibrate.  However,  improper 
alignment  can cause: 
• the tires  to roll at an  angle,  which will result in faster tire wear; 
• your  tires _ to wear unevenly; 
• 
your  vehicle  to "pull" to the left or  right. 
Proper  tire balancing  provides the 
best riding comfort  and helps  reduce  tire 
tread  wear.  Out-of-balance  tires can cause  annoying  vibration and uneVen tire 
wear  such as cupping  and flat spots. 
Traction 
Driving,  cornering,  and braking traction are reduced  -w~ater. snovv' ic:e., gravel, or other material  is on the road.  Adjust  driving  practices  and vehiCia 
speed to road  conditions. 
When  driving  on wet 
or sluShy roads,  a wedge  of water  can build up between 
the  tire and  road.  This is known  as hydroplaning,  and may cause partial  or 
complete  loss of traction, vehicle control, and stopping ability. 
To red\ICe the chance of traclion loss, follow these tips: 
1. Slow down during  rainstorms  or when roads are slushy. 
2. StoW down if the  road has standing  water or puddles. 
3. Replace the tires when the tread wear indicators  are showing. 
4. Keep  the tires properly  inflated. 
H your vehicle  has Tpc radial tires (see "Tire Replacement"  in this  section), 
yoU,  .lifes were  designed to provide  better snow traction. In fact, these  tires 
shOuld be adequate  for driving in mO$ wiAter conditions. Howeve" ij you  do feel you do need to buyconvenlional  snow tires, be sure they  are the same 
size, load range,  and .construction type (bias, bias· belled, Or radial)  as your 
other  tires. 
Tire Chain$ or Similar Traction  Devices 
If you buy tire chains  for your  car, make  sure they are'designated  as SAE 
Class "S" type chaios. Use of other  types  of chains may cause  damage  to 
your  vehicle. 
Use 
of chains  may adversely  affect your vehicle's  handling. -When using 
chains:  (1) adjust  speed  to road  conditions,  (2) avoid  sharp  turns,  and (3) when 
possible,  avoid 
locked-wheel braking. 
In addition, to help prevent chain damage  to your vehicle: 
5-15   

Downloaded from www.Manualslib.com manuals search engine SECTION 6 
SPECIFICATIONS 
These specifications  are given  here for information  only. Before  using them 
see cautions and other instructions throughout this manual  -the index may help you locate  such items.  For more  information,  see the service  manual  cover· 
lng the chassis  or body part in question. Your Chevrolet dealer may also be 
able to help. 
DIMENSIONS 
Models 
Length  -Overall -Station Wagon 
4-Door Sedan .... 2-Door  Hatchback 
Coupe ...... . 2-Door Coupe .. . 
Wheelbase  -Overall ............ . Height -Overall-_ 2-Door Coupe .. . 
2·Door Hatchback 
Coupe ...... . 
4-Door 
Sedan ... . 
Station 
Wagon Width  - 2-Door Coupe ... 
4·Door Sedan, 
Station Wagon .. 
CAPACITIES 
Items 
Fuel Tank (Approx.) 
All Models ................. . 
Crankcase (approx, refill). After refill, check oil level as outlined in Section 5 
of this manual. Oil Change and/or Oil Filter Change. 
Cooling  (Approx.) 
Std. With or Without AIC ...••... H·D. With Air ...........•... 
6-1 
Metric 
Measure 
4433mm 
4428mm 
4378.5mm 
4378.5mm 
2571mm 
1321mm 
1317mm  1369mm 
1382mm 
1677mm 
1685mm 
Metric 
Measure 
53L 
3.8L 
9.iL 9.2L 
-
U.S. Measure 
174.5" 
174.3" 
172.4 " 
172.4" 
101.2" 52.0" 
51.9" 53.9" 54.4" 
66.0" 
66.3" 
U.S. Measure 
14  gal. 
4  qts. 
9.6  qts. 
9.8  qts.   

Downloaded from www.Manualslib.com manuals search engine REPLACEMENT PARTS AND FILTERS 
Replacement part numbers listed in this  section  are based on the latest information available at the time of printing.  and ara subject to change. If a 
part listed  in this manual is not the same  as the part used  in your car when it 
was built,  or if you have any questions. please contact your authorized 
dealer or parts supplier. Be sure the part  you use is equivalent to the one replaced. 
Item Usage 
Oil Filter 2.0 (121) L4 
Air Filter 2.0 (121) L4 
PCV Valve 2.0 (121) L4 
Spark  Plug 2.0 (121) L4 
BATTERY 
Engine 
2.0 (L4) 
Recommendation 
PF51 
A785C 
CV789C 
R42CTS  (.035 Gap) R42TS Opt.-(.035 Gap) 
NOTE: R41CTS or R41TS 
can be installed for severe 
duty service. R43 or hotter series  spark plugs are not 
recommended for this 
engine. 
Model 
No. 
70-60 
TIRE  INFORMATION 
Wheel Nut Torque 
Complete tire information will be 
fau nd in Section 5. 
6-2 
140 N·m (100 ft. Ib,.)   

Downloaded from www.Manualslib.com manuals search engine SECTION 7 
Accessory Position, Steering CoIl.m Lock 2-7 AIr Cir ctJlalioo. . 2-26 Ai'  Cleaner. 5-,0 Air  Conditio ning ............ . 2-27 M ainte nance .. Antenna . 5-\1 2 -35 5-8 Antifreeze (See Coo~ng System) .. Appearance cae ...• ....•.. 4·t .... ...... 2 -25 ASh Tra y .. Automatic T 'ansalC!e Fluid Chedi: . ___ .. . _ ..... _ ._ ... ... . Maintenance .. Notice ,. .. Op$ralion .. Surter Safety Switch Axlo,  Drive-Fluid  Level Ball Joints. Ba"&,y 
· ....... 5-6 .... 5'-6 2,13 · .... 2 -12 2'13 
........ . 5-11 5-1 I 
Caution.. 5-11 Emergenc y Starling.. 3-1 Freedom.. .. 3·1 ,  5-11 Gas caution . ___ ............. ..... ...  . ...... .... 3·, Specilicalions .... ... ... ... .. ... .. .. . T esl  indlealor .. Belor e Driving Your cavalier .. B loc k Healer,  Engine Blower,  Ventilating .. Brakes Driving Through Deep Water " 
Parking Brake  .. P eda l TraVel .. Power ... SelI·AqusIing ...... ... ..... .. ... .. .. . T railer ..... . Warning Light  .. Br eak -In  Period Cars Pulrng Tra~ars New Car .. Bucke l Seats .. R ttelininQ .. Bulbs and Fuses .. 
""_ Jad< Operation . Stowage  ............. ... ... .. .... •..•. • _ .. 
Key RemiAder .. Cap FIJI:II .. R adiator Capa.cities .. carbon Monoxide Caution .. Cargo Cover  (Hatchback) .. cargO Cover (Station Wagon) ... Carrier, Infant  Safety  .. cataIytlc Converter .. care .... OwNheatng ....... . Changing Wheels and Tl"es .. Ct\IICI Restraint.. Cigarette lightsr .. 
. .... 6 -1 . . .  5-1 1 1-1 2-11 2-25 
2 -18 
2 -19 
2·18 •.••.•.  2, 18 2-1 8 ....... ... .. 2· 3 2·22 
2-2 
2-2 
1 -5 
1-5 
6 ·3.  6·4 . 6-5 
3 ·5 . 3-6 ........ .  3-5 
· ....... 2·' 
5 -1 5-10 .... .. 6-1 2 -1 2-38 2 -39 1·11 5-2 ...... .... 5-2 ..3 -3 ....•.••. . 3·5 1-11 · .....  2-25 
INDEX 
7-1 
C1eri'9 c;a.pet care .. Caution .. Exteriof Finish and Trim Fabri c and Interio r Trim .. Solvents Racomme nded Spot Removal. Vinyl Top .. C kl tch 
. .... 4·' . ..... 4 -' 4 -' 4 -1 
4 -1 
.., 
4-3 
PeDa l Acl/Ustmeot ........ ... ... ... .......... ........ 5·7 Cold Wealhet Starting ... ... ... ...... ... ... ...... 2·11 CooIiIl9 System care. .. . 5 ·8 Coolan t Rocommeodation 5-9 Overhea ting caution. 3-3 Courtosy Lights .. 6-3 Cruis e Con trof 2-16 Defay Wipo( Sys tem ....................... ,.. 2 -9 [)jmensions, Ve)jcle.. . ......... 6-1 [Xsc Brake Wear IrKicator ..........  2-20 Door locks ' -3 Power Door l ocks ... Drive Axle 
"""" Seal Adjus tment. .. Driving on Slippery Surfaces Electn c Fan .. Electric al  System Battory .. Bulbs  .• . . FI.ISOS ..•..• Emergency. In Case Of . Brake W~ning Liglt ..  1
-3 
.•  5·6 
1 -5 2 -\' .... ~::<',~~-
5 '11, 6·2 '·3 6-4.  6·5 . .... ..... .. 3 · . ... 2 ·22 Geoefator hdicalor... . ...... 2 ·2 1 Hazru"d Warring . .,fLashef ... -'. __ .... ,,, 3 ·1 Jaddng T o Change  Wheels 3·5 Jump Starling with Auxi~ary Banel)'. . 3· Overhe.1tod Radiator.. 3·3 Pushing To Start.. 3-I Spar e Trre.. .  . ....................  3-5 , 3·6 Towing.. 3·6 Engine Block Heater ... Codo .. CooIO>g •••. 
2 ·' , . . .. . 6·5 
5 ·7 
8I:haust Gas Caution ............... ... ... ... ...  2-1 Flooded, Staring Procedlre ................ 2·11 Qvome ating ................... ....... .... ............. . 3-3 Serial  NulTlbef.. . .... 6-5 Specifications . ...............  . ..... . .. ..... .......... 6-' Starting... 2·10 Temperature Gage.. 2 ·24 TefTlP(Iralure Light. 2 -21 EnginO Oil Capacity .. Dipstick  •• F~Of . . . 
. ............ ....... ... .. .... .......... ... 6-1 
Reoo .. wnonootion .. Ethyteno Glycol Coolant  .• EXhaUst Gas Caution . . 
•  •••• 5 -3 5·5. 6 ·2 
5 ·' 
5 ·7 . ....... 2·' Driving With Trunk Open ..... .. ............. . 2-'