1984 CHEVROLET CAVALIER ignition

Downloaded from www.Manualslib.com manuals search engine • Adjust the heating or cooWng system to force outside air into the cal as
follows :
1. On cars not equipped with air conditioning , set the fan to high speed
and the upper control lever to any position except "Off."
2 . On cars equipped with air condition ing, set the fan to high speed and
the
upper control lever to any position except "Off" or "Max."
• On cars that have outside air vents in or under the instrument panel, open
vents
fully .
"Gate Ajar" Ught
Station wagons have a "GATE AJAR" warning light located in the instrument
cluster . It is designed to come on ~ the liftgate is not lully closed and the
ignition is on , thus warning against driving with the liftgate even partially open.
See "Engine Exhaust Gas Caution (Carbon Monoxide)" at the beginning 01
"Starting and Operating ," Section 2 of this manual . To test that the ight circuit
is working correctly , start the car and check that the light comes on when the liftgate is open or only partially latched.
Electric Trunk, Hatchback , Or Tailgate Release
An electric release permits opening the trunk, hatchback or station wagon tailgate from inside the car by pressing a release bunon in the instrument panel
glove box. The release lor the hatchback and the station wagon tailgate will
function only II the automatic transaxle is in "P" (Park) or "N" (Neutral) or, on
manual transaxle cars, ~ the parking brake is applied .
SUNSHADE (OPTIONAL)
n your hatchback model is equipped with the optional louvered rear window
sunshade, the
sunshade·is hinged at the top and heid down at the boUom by a
one-quarter tum fastener on each end of the sunshade. This method of
attachment
allows you to raise the sunshade lor cleaning the exterior of the
hatchback glass :
To clean the hatchback lid exterior glass:
1. Using a coin or screwdriver , rotate each lastener one-quarter turn until they pop up; the sunshade is now unlocked .
2. Grasp the lower edge 01 the sunshade approximately in the middle and lift
the sunshade away Irom the hatchback lid.
3. Clean the hatchback glass as desired while holding the sunshade in the
open position.
4 . Lower the sunshade to
its original position and locate the one-quarter turn
fasteners over the holes in the lower bracket assemblies; using a coin or
screwdriver, push the one-quarter turn stud downward
until it engages the
wire bail on the bracket and rotate one-quarter turn to lock. (Make sure the
lastener is
locked to the bracket by. lifting each corner 01 the sunshade.)
NOnCE: DO NOT DRIVE when sunshade is not lOcked in position.
To remove the sunshade from the car, ~ desired , release the sunshade as you would lor cleaning. Then, remove the four nuts which secure the sunshade
hinges to the hinge base
plate on the hatchback lid. Wft the sunshade assembly from the car.
2-36

Downloaded from www.Manualslib.com manuals search engine •
~-
SECTION 3
IN CASE OF EMERGENCY
. FOUR·WAY HAZARD WARNING FLASHER
Use the hazard warning flasher to warn other drivers any time your vehicle becomes a traffic hazard. day or night. Avoid stopping on the roadway if possible, To turn it on. push the button (inside the collar) beneath the steering
wheelan the right of the steering column. The flasher should work with the
ignition either off or on .
The turn
signals do not work when the hazard flasher is on. On some vehicles. if the brake pedal is pushed down. the lights will not flash until the brake is
released. To turn off the flasher. pull the button collar out.
EMERGENCY STARTING YOUR VEHICI.E .DUE TO A
DISCHARGED BATTERY
H your vehicle will not start rue to a discharged battery. it can often be started
by using energy from another battery -a procedure called "jump starting."
NOnCE: Do not push or tow thl' vehicle to start It. Under some conditions this may damage the catalytlc ·converter or other parts of the vehicle. Alao, 'since this vehicle ,has a 12 volt bettery, be sure the vehlc .. or equiprnetlt used to jump start your engine Is also 12 volt. Use of any other type syltem mey damage the vehicle', electrical components.
Jump Starting Instructions
CAUTION: Battet1H productl .~ gases, contain corrosive acid and supply ~ls of electrical current hlgh enough &0 cause bums. Therefore, to reduce the risk of peraoMIlnjury when working near 8 banery:
• Always shield your ayes and avOid leaning over a MtttIry whenever possible.
• Do not expose a battery to open,'ftames or spark&.
• Be sure any batter. that have fll .... caps are properly filled with fluid.
• Do not _aDow battery acid to contact eyes or skin. Flush any contacted area with w8ter Immediately and thOrOughly. Mel get mecIcaI hMp.
• FoUow each -step in the jump at8rting Jnstructiona.
3-1

Downloaded from www.Manualslib.com manuals search engine 1. Position the vehicle with the good (charged) battery so that the booster Qumper) cables will reach but never let the vehicles touch. Also, be sure
booster cables to be used do not have loose or missing insulation.
2. tn both vehicles :
• Turn off ignition and all lights and accessories except the hazard
flasher or any lights needed for lhe work area.
• Apply the parking brake firmly, and shift the automatic transaxle or transmission to Park (or manual transaxle or transmission to neutral).
3. Making sure the cable clamps do not touch any other metal parts, clamp
one end of the first booster cable to the positive " +" (red) terminal on
one battery, and the other end to the positive terminal on the other battery .
Never connect"
+ " (red) to "- " (black).
Make Connections in Numerical Order
First Jump.r C.bl.
Do NOT Allow
Vehicle. to Touchl Discharged
Battery
S.cond Jump.r C.bl.
Make Last
onnectlon on
Engine,
Away
from Battery
Battery in Vehicle
with Charged Battery L-'= ___
o
4. Clamp one end of the second cable to the negative" -" (black) terminal
of the
good (charged) battery and make the final connection to a heavy metal bracket on the engine about 450 millimeters (18 inches) from the
discharged battery.
DO NOT use the Delcotron (generator) mounting
bracket attaching nut or bolt or, the bolt on the rear of the Delcotron as
the final ground attachment. Such improper grounding could cause
damage to the Delcotron . Either of the two bolts atop the mounting
bracket ,
or the air conditioner compressor (if so equipped) generally make a good point for the final ground attachment. See the illustration. Make
sure
the cables are not on or near pulleys , fans , or other parts that will move when the engine is started.
5. Start the engine of the vehicle with the good (charged) battery and run the
engine at a moderate speed for several minutes. Then, start the engine of
the vehicle that has the discharged battery.
6. Remove the booster cables by. raversing the above installation sequence
exactly. While removing each clamp, take care it does not touch any other metal while the other end remains attached. .
3-2
•

Downloaded from www.Manualslib.com manuals search engine coolant level in the see-through recovery tank. The coolant level should be at
or above the
"FULL HOT" mark on the recovery tank.
CAUTION: Keep hand., toots and clothing -away from the engine COOling fa", to help prevent personIl intUry. lhiIlan is electric and can come on whether Or not the engine Is rUnning. 111. tan can start automatically In .respon .. to a heat sensor when the ignition Is in "Run."
Make sure the water pu"",, belts are not broken, or off the pulleys , and that the fan runs when the engine is running and there is an indication on the instrument panel of an overheat condition.
If the coolant level in the recovery tank is low, look for leaks at the radiator
hoses and connections, heater hoses and connections, radiator I and water pump. If you find major leaks, or spot other problems that may have caused
the engine to overheat,
do not run the engine untilthese problems have been
corrected. If you do not find a leak or other problem, caretully add coolant to
the recovery tank. (Coolant is a mixture of ethylene glycol antifreeze and water; see "Engine Cooling System" in "'Service and Maintenance," Section 5, for the proper antifreeze and mixture.) .
CAUTION: Under: some:' conditione, the ethylen~ glycol In engine coolant Is . combustible. -To help avoid being burned, DO NOT spill antifreeze or coolant on the exhauat system or hot engine parts..
If the coolant level in the recovery tank is at the correct level but there is still
an indication on the instrument panel of an overheat condition:
•
You may add coolant directly to the radiator. YOU MUST LET ENGINE COOL FIRST. See "Coolant Replacement" under "Engine Cooling
System"
in Section 5, "Service and Maintenance" in this manual. Follow steps t through 3 for the correct way to remove the radiator
cap
and add coolant.
Once the Engine Coolant Temperature light has gone out (or the Engine Coolant Temperature gage no longer signals an overheat condition), you can
resume
driving at a reduced speed. Return to normal driving after about ten
minutes If the light does not come back on (or the gage pointer does not again
show
ao overheat condition).
tf no cause for the overheat condition was found, see a qualified service technician.
JACKING
CAUTION
To help avoid personal injury:
• FollOW all jacking and stowage instructions .
• Use jack only for lifting this vehicle during wheel change.
• Never get beneath the vehicle, start or run engine while vehicle is
supported by jack.
• Always securely restow spare tire (or flat tire) and all jacking equipment.
3-4

Downloaded from www.Manualslib.com manuals search engine NOTICE: H you need to replace the fuel cap, use only a cap specified for your model. An incorrect fuel cap can result in a serious maHunction of the fuel system or emission control system. You can get a correct replacement cap from your dealer.
CATALYTIC CONVERTER
The catalytic converter is an emission control device added to the exhaust system to reduce exhaust gas pollutants. The converter contains
a ceramic material coated with noble metal catalysts. To prevent contamination
and loss of effectiveness of the catalysts. unleaded gasoline must be used.
Unleaded
gasoline also reduces spark plug fouling, exhaust system corrosion and engine oil deterioration. Leaded gasoline will also damage the oxygen
sensor
in the Computer Command Control system which could affect emission
control.
To help prevent damage:
1. Keep your engine properly maintained. Engine malfunctions involving the
electrical, carburetion, electronic fuel injection or ignition systems may
result in unusually high catalytic converter and exhaust system
temperatures which, under extreme malfunctioning conditions, may ignite
interior floor ·covering materials above the converter. Do not keep driving
your vehicle if you detect engine misfire, noticeable loss of
performance, or other unusual operating conditions. Instead, have it
serviced promptly. See the Maintenance Schedule folder for information on inspecting and maintaining the engine, exhaust system, and other
components.
2. Do not push or tow this vehicle to start it. This may result in unusually
high catalytic converter
and exhaust system temperatures which under
extreme conditions may ignite interior floor-covering material above the
converter.
Disregarding these instructions
could damage the catalytic converter, the vehicle, or nearby property and affect warranty coverage.
COMPUTER COMMAND CONTROL SYSTEM
Most vehicles sold in the United States (and some vehicles sold in Canada)
have the Computer Command Control system.
The Computer Command Control system monitors the exhaust stream with
an oxygen sensor. Based on sensor signals, the electronic control module adjusts
the air-fuel ratio
as needed. It is very important to use only unleaded
gasoline in vehicles equipped with the Computer Command Control system.
Leaded gasoline will damage the oxygen sensor,
and may affect emission
control.
"Check Engine" Light
Most vehicles sold in the United States (and some vehicles sold in Canada)
have the Computer Command Control system.
Vehicles
.with the Computer Command Control system, include a "CHECK
ENGINE" light
on the instrument panel designed to indicate the need for
system service. It will come on during engine starting to let you know the bulb
is working. (The
light will stay on a short time aiter the engine starts.) Have the
system repaired if the "CHECK ENGINE" light does not come on during engine
starting.
If the light comes on, either intermittently or continuously while driving,
service to the Computer Command Control system is required. Although in
5-2

Downloaded from www.Manualslib.com manuals search engine Check the fluid level only when the engine is off, the vehicle is level and the transaxle is cool enough so that you can rest your fingers on the transaxle
case. To check, remove the dipstick on the driver's side of the case, above the
axle shaft, Be sure that the fluid level is at the "Full Cold" mark; oil may
appear on the bottom of the dipstick even when the fluid is several pints low.
I! needed, add enough lubricant to bring the fluid level up to the "Full Cold" mark on the dipstick. Be sure to fully seat the dipstick when reinstalling.
CLUTCH ADJUSTMENT
The clutch linkage in your vehicle should be adjusted every 5,000 miles (8 000
km) or less. To adjust the clutch linkage pull the clutch pedal up until it stops
and then depress the
pedal slowly.
NOTICE: To avoid clutch linkage damage do not continue to pull up on the pedal after
it stops.
Electric Fan
CAUTION: Keep hands, tools, and clothing away fr,om th~engine cooUng lanto help prevent personal injury. this fan is electric and can corne on whether or not the engine is
running. The fan can start automatically in response to a heat sensor when the ignition
key is in the "Run" position.
ENGINE COOLING SYSTEM
CAUTION: H your cooling system overheats, see "Engine Cooling System Overheating" in "In Case of Emergency," Section 3. CONTINUED OPERATION OFTHE ENGINE EVEN FOR A SHORT TIME MAY RESULT IN A FIRE AND THE POSSIBILITY OF
PERSONAL INJURY ANDIOR SEVERE VEHICLE DAMAGE.
Your vehicle has a coolant recovery.system. Coolant in the system expands with heat and overflows into the recovery tank. When the system cools down,
coolant is drawn back into the radiator.
5-7

Downloaded from www.Manualslib.com manuals search engine Exha.Ist SysttIm ChecltS .. 2·1 Parked Witt! Engine Rt.nning .. 2 ·' PulIng A Tr.JiIer '2·2 Flanmable 0ea1ing Sotvents . " . " 4 ·1 -. . Haz«d W.ning .. ... ... ......... .. ........ ... . . .. 3-1 Turn Signal .. 2 ·8 FloOded Engine, Starting.. .." 2'11 Floor Controls ... ................................. " 2~ 1 8 Fluid Capacities .. Drive Axle ..... . Power Steoring .. . Radiatof ..... Transaxle .\uklma tic ..
e ·" , .. . : ..... 5·1 0 .. , 5· 9; 5 ·1 0 5,6
Trensaxle MInJaI ............. .............. 5 ·6 wn:tshIekJ Washer .... . 2·9 F oreign Countries. Operation In.. 2 ·6 Freeing car From Mud and Sand .......... 3 ·8 Fuet . Requirements.. 5·1 Fuel StatiOn Information.. 6 ·7 Flimet . Engine EIChaust.. .. ..... ....... 2·1 ,,'" Chart ..... . ................... 6-5 location ..... -.""","" .. ................. 6·4 . ..... 2 ·22 . 2·24
"""""" -... .. .................................. 6-1 Do No! Usc For Cleaning F~1er cap location .. Fumes ................ ........ .. Gage .. Recommendations .... GIov ... .QQx" .. , ........ ,
.............. , 6-'
GUl¥d AgaInst Theft ................. .......... ..
2·' 2·'" 2 ·5
2 ·23
,.,
H atc hback Coupe .................... ........... .. '2-3 5 3·' Hazwd WarrWng Flasher ..
-Buzz ... FlicKering (Circuit BreMer) Hi!11 Beern Difmler SWitch ug,t S .whch., ....... Hei1Ier Operatioli .. Hitches. Trailer .. Hood
........ 6-4. 6-5 .... 2-9. 2·24
Latch Maintenance.. 5·10 RMese... .. ............................. ......... 6-7 Horn .......................... .............. 2,'8 How To ~ YOOl Gas Mileage TipS ...................................... .. ,' 2-8 IdI!InOOCaIiOn Num:lers Eng;no ........ 6-' VehiCle ......... ... . ....-Indic ator LIgtlI, Upshift ..
.. ............. 6 ·5 1 -2 ,2 ·7 2 -\5 Inflation Pressure, Tires.. 5 -1 3 Inlets. Ventilation System ............ 2-25 . 2·28 Inside RearvloW Mirror .. Instrument Panel .. J"" Caution 3·. Operation.. 3-5
S torage ................................. 3-5, 3-6 Jump Strilg With Booster Bat1ery. 3-1. 3-2 Keys.. 1-1 latches Door.. 1 ·3 Hood.. 5- 10,6·7 Light s.. 6·3
7-2
-.... .. .... ................. ........... 6-3 Brake Wamir'lIiJ.. 2-22 8rigtIt 8Mm IncicaIor .......................... 2-24 Bright Beam Switch ............................... 2-9 Bub Chart 6-3 Courtesy... 6 -3 Engine Tempe!'8ture Indicator.. 2 -21 Generator IndicalOf.. 2-21 Hazard Flasher" .................................. 3-1 Hsadlamp Circu it Breaker.. 6-5 H~.. 6-3 HeadIamp Warning Buzzer.. 2 -2 5 Oil Pr9S5Ufe IndicalOr... 2·21 SidemaIkcr .n................ . ................ 6 ·3 SWitch .. Tail SfId Brake .... Turn Slg\aJ Indicator .. Upshift Indicator LIglt .. Looks Door.. Ignition ..
. ....... .-... 2 ·2 4 . 6·3 2 -8 . 6-3 2-15
'·3 2·' Power Door:... '·3 Steemg Column .. . 2-7 Luggage Carrier.. 2·40. 2,4 1 luggaQe CompartmenI , Orimg wtile Open.. . ...... ........ .. . 2 ,1 Manual T ransaJlle Shift PoinIs .. ...................... ... .. 2·14 2 -1 4 Upshift Irdcator light ........... ... ............ 2-1 5 Mirrors Convex .. Rear View .. Mountainous Torroln Driving Down Grade s .. New car Break-In ..
1-4, 1-5
2-11 2 ·2 Odometer 2-20 Oil Pr9SfUe Gage.. . ........................ 2·24
Oil Pr88SUfe Ugr'II ................. " .......... ... .. 2 ·21 Operation in Foreign GoU'11ries ........... ~" 2--6 orher' c:or.oI!I and Featl.Ke! .. ..... ...... .. 2·35 Overheatad Engine Gage.. 2-24 Indicator light ....... ........................... 2-21 What To Do ....................................... 3-3 Parking Brake ... . . .. .. ... .. .. 2-19 , 2-22 lights.. . ......... .... ........... 6-3 Precautions .. .. .... ............. . "-Brakes ....................... ..... ... ... ... ... ........ 2 '1 8 Door locks.. ' ·3 ....... Steering .. Windows .................. . Pressure, Tire tllflatio'n .. Radiator Coolant .. Coolant Level Inspection .. Overheating ... Pressu-e Cac:I ... ..-
,. , 2 -15 ,..
.. .. 5-13
5·' 5· '
3·3 5·10
NoA ............ ................... ........ ... ... ........ . 2-30 AM/FM
AM /FM Stereo C assette .. Anlerna .....
ContrOls-A I.
Mobile Raol o System s ..
2·30 2-32, 2-33 2 -3 5 2·29 . 2-35

Downloaded from www.Manualslib.com manuals search engine GENERAL MOTORS
DIAGNOSIS
AND
REPAIR MANUAL
This new 5th edition of the GMDR Manual is packed with easy to follow
step-by-step troubleshooliog pro­cedures for most new GM cars and Light Trucks.
This
manual has been designed to help you <;liagnoS4j t~ mechanical problems.;n the most-cOmmonly serviced systems:
• , H , ea, t, i, ng & Air Condition 'ing
• Front Wheel Drive " " ·Sfeeririg and Suspension • Cooling System
• Diesel Engine • Transmissions • Chassis and Body Electrical • Charging System
• Engine Performance (fuel and ignition)
Each troubleshooting procedure is
Sho" wn in a step-by-step pi<:ture and symbol formal. Easy to understand, simple to use . '
rOORDER
Send your name and address (pl"ase print clearly) with a check or money order for $17.95 plus$I.75shippingand bandling cha'geto:
Make·check or money order payable to: GMOR Manual Headquarters
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should order publications from Technical Publications Department, General Motors of Canada Limited, Oshawa , Ontario LIG lK7