1982 VOLVO 960 sensor

700/940/960 Specifications
Section
4 Powe r Transmission
Components
Contro l unit
-Volvo part number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3515646
ShiH position sensor
-Volvo part number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3515639
- Aisin Warner number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9903740153
Mode se lector
-Volvo part number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3515640
Solenoids :
ShiH solenoid
1 (51) and 2 (52)
-Volvo part number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3515643
- Aisin Warner number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9903740040
Resistance at +25°C (7rF). . . . . . . . .. ... . . . . . . . . .. . . . . .. . . . . .. 13±20
Lock-up so lenoid (SL)
-Volvo part number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3515644
- Aisin Warner number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9903740041
Resistance at +25°C (7rF) ............. " . . . . . . . . . . . . .. . . .. . . 13±20
Line pressur e sole noid (5TH)
-Volvo part number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3515645
- Aisin Warner number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9903457389
Resistance at +25°C (7rF). . . . . . . . . . . . . ... . .. ..... . . . . ... .. . . 13±20
Speed sensor
-Volvo part number ... ..-: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3515641
- Aisin Warner number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9903740151
Oil te mp eratur senso r
-Volvo part number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3515642
- Aisin Warner number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9903740154
Resistance at
+160°C (320°F)......... .. .... . ......... ....... .............. 20.7±2.90
-O°C (32°F) .. . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . .. . . .. . . . .. . . . . . . 2067±396 0
20670
Tightening torques
Nm (ft Ib)
Converter casing -engine, starter motor (2 pcs) ................ . 40.0 30 others .............. ............... . 48.0 35
Drive plate -torque converter ................................ . 30.0 22
Coupling flange to output shaft ............................... . 50.0 36
Plug, oil pan ................................................ . 20.0 14
148

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70019401960 Specifications
Section
4 Power Transmission
Tig ht enin g to rqu es
Nm ftlb
Drive plate-torque converter M 8 ................ .............. . 17-27 12-20
M10x 1.25 ......... .............. . 41-50 30-36
Torque converter -engine, M 10 .............................. . 35--50 25--36
M12 ........................ ...... . 55--90 40-65
Valve body -transmission gearcase ....................... .... . 7-9 5--6.5
Plate above parking detent ............ ............ ........... . 9--11 6.5--8 .0
Rear case -gearcase .............................. ......... . 20-26 14-19
Strainer - valve body -gearcase ................ ............ . . 7- 9
5--6.5
Governor -balance -pawl .......... ......................... . 9--11 6.5--8.0
Oil pump -separator plate .................. ................ . . 9--11 6.5--8 .0
B 4 cylinder -gearcase ...................................... . 9--11 6.5--8 .0
Plug -separator plate, M 14 .................................. . 34-46 25--33
M20 ....... ................ ...... ..... . 43- 57
31-41
Torque converter casing -separator plate -gearcase ........... . 40-52 29-38
Oil pan -gearcase .......................................... . 7-9 5--6.5
Drive plate -output shaft .................................... . 85--115 61-83
Blind plug, oil pan .................... ................. ...... . 13-17 9--12
Oil filler tube -oil pan ....................................... . 85--115 61-83
Group 45 Propeller shaft
/'
Tightening torque, flange bolts,
steel
joint M 8 ....................... ...... ..............•..
M10 ......................... .. ................ .
rubber joint ...................................... ......... . *Use service kit 9122130-9, socket 9995381 -2
ikd@
1 39 137
30 Nm (22 ft Ibs) + angle-tighten 60°*
50 Nm (36 ft Ibs)
80 Nm (58 ft Ibs)
Group 46 Rear axle
Rear axle , 740 , 760* , 780 -1987, 940 , 965
Reduction ratio ...................................... ....... . 3 .31:1, 3.54:1 , 3.73:1, 3 .91:1, 4 .10 :1 Axial throw, crown wheel ..................................... . Max 0.08 mm Max . 0.003 in Backlash ... ................................................ . 0 .12-0.18 mm 0 .004-0.007 in Preload torque, pinion bearings, new .......................... . 2.5--3.5 Nm 1.8-2.5 Ibs used ...... ... ................ . 1.8-3.4 Nm 1.3-2.5 Ibs
Preload, differential bearings ................................. . 0 .05--0 .08 mm 0.0019-0 .0032 in Clearance , speedometer sensor -pulse wheel .... .. ........... . 0 .5--1.2 mm 0 .020-0.047 in Radial runout outer diameter, pulse wheel ........ : .. : ......... . Max . 0.3 mm Max . 0.0118 in Lubricant ....... . ........................................... .
See page 9
*1988--only 5- doors.
151
III 1 .... 1 III ·111 III ·111 III ·111

70019401960 Specifications
Section
4 Power Transmission
Tightening torqu es
Pinion drive flange, pinion with spacer .......... ........ ....... .
pinion with compression
sleeve ' ............ .
Differential bearing caps .............................. ...... . .
Crown
wheel " .. ............................ .......... ...... .
Wheel nuts ...... ............................... .. .......... .
Lock nut -speedometer sensor .
............................. .
• Do not exceed specified torque .. Use new bolts.
I Final drive 760 /780 4-door 1988-, 960
Reduction ratio ................................... .......... .
Axial throw , crown wheel ..................................... .
Backlash ............... .................................... .
Pinion bearing
preload , new .................................. .
old ........ .. ..... .................... .
Differential bearing, preload .................................. .
Clearance , speedometer' -impulse wheel ....... ............... .
Radial throw , outer diameter, impulse wheel ....... ............. .
Lubricant.
..... ............................................. .
T ightening torque s
='.. Coupling flange -pinion (nut) ................................ .
Crown
wheel -differential housing bolt + 60 deg . angle-tightening.
Wheel nuts .. ............................. .................. .
Impulse sender -rear casing (bolt) ............................ .
Rear casing -
final drive (bolt) ................................ .
Side bracket -final drive (bolt) ............................... .
Lock washer -adjustment nut
(bolt) ........................... .
Balance weight -final drive (bolt) ............................. .
Oil drain plug ............................................... .
Oil filler plug ................................................ .
Drive shaft
bolts (+900 angle tightening) ....................... .
Drive shaft nuts,
(+600 angle tightening) ............... ........ .
152
Nm ttlb
200-250 147-185
180-280 130-207
45-60 33-44
90-110 66-81
85 63
25-40 18-29
3.54:1, 3.73:1, 3.91:1
Max 0.08 mm (0.0032 in)
0.1-0. 16 mm (0.04--0 .006 in)
1.2-2.8 Nm (0.87 -2.0 ft Ib)
1.0-2.5 Nm (0.72-1 .8 ft Ib)
1 + 1 notches on each side
0.35-0.75 mm (0.014--0.030 in)
Max.
0.2 mm (0. 008 in)
See page 9
Nm
180-280
35
85
8-12
20-28
40-56
40-56
20-28
27-40
27-40
30
140
ftlb
(133-207)
(26)
(63)
(6-9)
(14--20)
(29-40)
(29-40)
(14--20)
(20-29)
(20-29)
(22)
(103)

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Delco R4 Compressor
Compressor, coupling plate ................................... 14-34
Kiki Compressor
Front cover bolts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Drive
plate centre bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Rear cover connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
Oil drain/filler plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
York Compressor
Compressor mounting bolts ........................ .......... .
Oil drain/filler plug ........................................... .
Pulley/clutch centre bolt. ..................................... .
Rear bearing housing
.................................. ...... .
Con rods .
.................................................. .
Lower cover
........................................ .. ...... .
Valve plate/upper cover ...................................... .
Sankyo Compressor
30
5
25-30
20
20
20-30
20-30
Oil drain plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Pulley/clutch
centre bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Valve plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Pressure sensor
(Only fitted to vehicles with D 24, D 24 T and tropic type radiator)
70019401960 Specifications
Section 8 Body and interior
10-25
16
11
16
8
22
3.5
18-22
14
14
14-22
14-22
7
27
11
Electric cooling fan engaged at pressure ....................... .
disengaged at pressure
.................... .
2.0 MPa (284 psi)
1 .7 MPa (242 psi)
Performance test
Test conditions
Bonnet . . . . . . . . . . .. closed
Doors . . . . . . . . . . . .. closed
Engine
speed. . . . .. 33 r/s (2000 r/min)
Control settings
Fan speed ........................... ...................... .
Temperature
control . ................................. ....... .
Mode
selector . ............................................. .
AC switch ............. ..................................... .
.
Recirculation switch ......................................... .
Recorded operating conditions
Ambient temp
(in front of car) 20°C (68°F) 30°C (86°F)
40°C
(104 °
F)
Temp of expelled air, measured 5-8°C 5-8°C 8-12°C
CU + AC
3
COOL
MAX
at centre panel vents
(41-46°F) (41-46 °F) (46-54°F)
ACC
Max cool
Auto Hi
ECC
5
Max cool
Vent
-In
In
143985
161
·11 lit ·11 lit ·11 lit ·11 III II