1982 VOLVO 960 sensor

Coolant temperature ' sensor
0280130 ... 135791
Bosch No . , ..... , .... , .. , . , ........... , . . .. 032
Volvo PIN , .... , . , , , .. , , . , .. , , .. , .. , ... , . 1 346 030-8
Sensor incorporates 2 res istors: One is connected to Motronic
s y stem the other to an idle spee d compensation system.
Resistance:
-10°C (14°F) .. , . , ..................... .. ..... , .. , , ....... .
+20°C (68°F). , . , ......... .. , .... .. , , ...... , , , .... , ....... .
+80°C (176 °F), .... , , ...... , , . , , , , ... , .......... , . , . , . . , .. .
Impulse sender (crankshaft position and engine rpm senders)
7001940/960 Specif ications
Section 2 B 200, B 230 Engines
n 40000
20000
10000 8000 6000
4000
2000
1000 800 600
400
200
100 -30 -20 0
-22 -4 32
8 100-10770 n
2280-2720 n
292-364 n
20 40 60 80 100 120°C
68 104 140 176 212 240°F
1 35 792
Bosch No . , .. , , .. , ... , , , . , , .... , , . , , . , . . . .. 003
Volvo PIN. , . , . , . , .. , , , , .. , , . , .. , .. , .. ,. 1 317 030 -3
0261210",_ 13-7665
FuelPum~ Bosch No , , .. , ... , ... , , , .. , . . , .. , .. , . , . . , , . 025
Volvo PIN ..... , , ... , , ...... , ..... , .. , .. 1 336679-4
0580464 ... 135793
Capacity at a line pressure of 300 kPa (42 psi),
+20°C (68 °F) and 12V ..... , ... , .... " ............. , ...... .
11 V . , ... , ... ...... , .......... , ..... , . .. .
10V .... " , , ' .... , .... , , ... , . . , ..... ,., ..
Current consumption at a line pressure of 300 kPa (42 psi),
+20°C (68°F) and 12 V , , . ... ... , . . , , , ... , , . , . , , , , . , . , , .. , . .
Tank pump
130 litres/hr (34.3 US Galls. per hr)
108 litres/hr (28.5 US Galls. per hr)
86
litres/hr (22 .7 US Galls . per hr)
max 6,5 A
Current consumption .... , .. , , ..... , ... , . , 1-4 A
53

70019401960 SpetifnJations
'Section
2 B ;206/S1l30 Engines
CONSTANT IDLE SPEED SYSTEM (CIS),
(8200 ET, 8230 ET)
Contro l unit
0280220 ...
136607
Coo lant temperature sensor
0280130 .. . 135791
Bosch No . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 032
Volvo PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 346030-8
Sensor incorporates 2 resistors : One is connected to Motron ic
system the other to an idle speed compensation system.
Resistance: Bosch
No . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.. 016
Volvo PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 346567-9
.n 40000
20000
10000 8000 6000
4000
2000
1000 800 600
400
200
100 -30 -20 0 20 40 60 80 100 120°C
-22 - 4 32 68 104 140 176 212 240°F
135 792
-10°C (14 °F) .......................... ............. ...... . 8100-107700
2280-27200
292-3640
+20°C (68 °F) ............................. ................ .
+80°C (176 °F) ........ ................................. ... .
A ir control valve
Early type
Bosch No. . . . . . . . . . . .. . . . 501
Volvo PiN .......... .. 1 317957-7
Resistance between terminals 3 and 4,
Late type
" .520
3517 067-9
4 and 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. approx 20 0
54

70019401960 Specifications
Section 2 B 200, B 230 Engines
Start injector (LH 2.4)
0280170 ...
134264
, ..
Injector ballast resistor pack (B 230 FT only)
Coolant temperature sensor
0280130 ...
LH 2.2
Bosch No. . . . . . . . . . . .. . .. 026
135791
LH 2.4 "
... 032
Volvo PIN ............ 1 332396-9 1 346030-8
Resistance:
-10°C (14°F) ....................... 8.10-10.77 kO
+20°C (68°F) ........................ 2.28-2.72 kO
+80°C (176°F) ......................... 290-3640
Air control (idle) valve
146771
56
Bosch No ....... ................... .
Volvo PiN .......................... .
Injected quantity ................. ... .
. .. 446
3517130-5
160 cm3/min
IlI::;fJfUlflingsmanga ..................... loU cmo/mln
Four resistors (1 per injector)
Resistance
.......................... .. 5.5-6.50
n
40000
20000
10000 8000 6000
4000
2000
1000 800 600
400
200
100 -30 -20 0 20 40 60 80 100 120°C
-22 -4 32 68 104 140 176 212 248°F
LH 2.2
Early type
Bosch No. ... . .. 501
Volvo PiN .... 1317957-7
Late type
... 520
3517067-9
Resistance (LH 2.2:
between
terminals
135792
LH 2.4
... 516
1 389618-8
3 and
4, 4 and 5). . . . .. approx 20 0 approx 8 0

70019401960 Specifications
Section
2 B 200, B 230 Engines
B 230 F: REGINA
(USA only)
Pressure regulator
Inj ecto
rs
146334
Start injector
0280170 ...
134 264
Coolant temperature sensor
0280130 ... 135791
Bosch No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .. 032
Volvo PIN. . . .. .. . . . . .. . . .. . . . .. . . .. .. . .. 1 346030-8
Resistance:
-10°C (14°F) .. ..................... 8.10-10 .77 kO
+20°C (68°F) ........................ 2.28-2.72 kO
+80°C (176°F). . . . .. . . .. .. . .. . . . . . . . . .. 290-364 0
58
Volvo PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 389564-4
Line pressure. . . . . . . . . . . . . . . . . . . . . .. 300 kPa (43 psi)
Shut-down pressure. . . . . . . . .
200-300 kPa (28-43 psi)
Volvo PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 389563-6
Injected quantity. . . . . . . . . . . . . . . . . approx. 170 cm3/min
at a line pressure of. . . . . . . . . . . . . . . .. 300 kPa (43 psi)
Bosch No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.. . .. 446
Volvo PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3517130-5
Injected quantity. . . . . . . . . . . . . . . . . . . . . . . . 160 cm3/min
n. 4
2
0' I\. 8 ' 6 "-4
3 '\..
2
"'" 8 ........ 6
4 I""'-.. 3
2
" 0'
""
8 6
4
3
2
, . -1~30 20 0 20 40 60 80 100 120 C 142811

145630
kO
6 3.0
4 0 .0
2 5 .0
( 16. 0
10 .0
6. 3
4.0
2.5
1 .6
"' I'\.
I\. ,
I\.
i'..
'i'.
'" 1 .0
0 .63
0.40 "" ...... ..... 0.25
0 .16
0 .10 .....
~
·40 -20 20 40 60
80 100 120 DC
145720
A ir contro l (idle ) va lve
146338
Lambda-so nd
14 6339
7001940 1960 Specifieations
Section
2 B 200, B 230 Engines
Air press ure sensor
Volvo PIN ... .... ...................... . 1 378 162-0
Signal
strength about 4.4 V at. .......... .
3,2 V at. .
......... .
2,1 Vat ........... .
1,1 V at. .......... .
0,5 V at. ......... . .
145631
A ir intake te m pe ra ture se nso r
100 kPa
80 kPa
60 kPa
40 kPa
20 kPa
Volvo PIN ....................... ....... 1 389 556-0
Approximate resistance values in Os:
- 40 °C
(-40°F) . ........................... .
-20°C (-4°F) ......... .................... .
O °C (32 °F) .............................. .
+
20 °C (68 °F) ........... ......... ......... .
+80°C (176°F) ....... ........ ...... ...... ..
For other resistance values, see chart .
45,000
15 ,000
5,800
2,500 330
Volvo
PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1389557-8
Resistance ..... ......... .. ............... approx 4 0
Volvo
PIN .... . .......................... 3517394-7
Resistance of preheating resistors:
cold Lambda (20°C = 68 °F) .................... 30
warm Lamds sand (above 350°C = 662 °F) ...... 130
Tightening torque. . . . . . . . . . . . . . . . . .. 55 Nm (40 ft Ib)*
• Apply Sealer (PIN 1161 035-9) to threaded section of sond .
59
II. III III III
III
III
III
I' ....

70019401960 SpetJiftdiIttons '
Section
2 ' B 200, ' B230:1Engines
Air con1ro'~(id{e~i.valve
146171
Injector ballast resistor pack
Coolant temperature sensor
0280130 ... 135791
Bosch PIN. . . . . .. .. . .. . .. . .. . . .. . . .. .. . . . .. . .. 032
Volvo PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 346030-8
Resistance:
1Q° C (14 °F) ........................ 8.10-10.77 kO
20°C (68 °F) ......................... 2.28-2.72 kO
+80° C (176 °F) ......................... 290-3640
Lambda-sond
0258~3 ... ' 138112
62
Bosch PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .. 516
Volvo PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 389618-8
Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. approx 8
0
Four resistors (1 per injector)
Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
5.5-6.5 0
4
I\.
rf' r\. 8 "-6 "-4
"
-3
2
" '8 "-6 I"-... 4 3
""" 2
~ 0' 8
6
4 3
2
0' -30 20 0 20 40 60 80 100 120 C 142811
B204GT B204FT B234F
Bosch PIN. . . .. . .. 085 .. . 090 ... 034
Volvo PiN ..... 3517778-1 3531400-4 3501753-2
Resistance of preheating resistors:
cold Lambda (20°C = 68 °F) .................... 30
warm Lambda sand (above 350°C = 662 °F). . .. 130
Tightening torque. . . . . . . . . . . . . . . . . .. 55 Nm (40 ft Ib)*
* Apply Never seez (PIN 1161 035-9) to threaded section of sond.

Turbo engines
1990-
700194 01960 Specifications
Section
2 B 200, B 230 E ngines
Engine type ......... ................................ ..... .. .... B23 0FT/GT
Charge p ressure, at full load and ......... ' .................. r/min 3000
checking ............................. kPa (psi)
48-54 (6.8-7.7)
setting ...... .................... ' ...... kPa (psi) 51 (7.3)
Pressure sensor, leak test kPa (psi)
Relief valve , fully open at pressure difference kPa (psi)
Tightening torques
J.
'1:C@1 ,
147 943
T ightening sequ ence (Turbocharger -exhaust manifold)
60-70 (8.5-10.0)
22 (3.1)
Turbocharger -exhaust manifold ' ...... 3 0 N m (22 ft Ib)
Use special tool 5411 (at 90° angle to torque wrench)
T urbocharger
-exhaust pipe ' .......... 30 Nm (22 ft Ib)
• Use sealer PIN 1161035-9 .
65

70019401960 Specifications
Section
2 B 200, B 230 Engines
Group 28 Ignition system
Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Breakerless
Firing order. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-4-2
E
ngine Ignition
type timing
b.t.d.c.
B200K 15°
B200F .12°
B200E 12 °
B200ET 14°
B204E 15°
B204FT/GT 10°
B230A* 7°
B230K 15°
, Vacuum regulator disconnected . '* Japan -1988: 15 rls (900 rpm).
Speed rls
(rpm)
12.5
(750)
12.1- 13.8 (725-825)
14.2 -15.8
(850-950)
14.7-15.3 (880-920)
14.2-15.8 (850-950)
13.0-13.7 (780-820)
11.7-13.3 (700-800)
13.3 (800)
''* Ignition system Rex, USNCanada : 10°.
Ignition coil
Engine Ignition
type timing
b.t.d.c.
B230E 12°
B230ET 10°
B230F -1988 12 °
1989-12°***
B230FB 12 °
B230fT/GT 12°
B234F/G 15°
B200E,B200K,B230E
B 230 F, B 230 FB, B 230 K,
Speed rls
(rpm)
14.2-15.8
(850-950)
14.7 -15.3 (880-920)
12.2 -12.8 (730-770)* '
12.1-13.8 (725-825)
12.9 (775)
12.2 -12.8
(730-770)* *
13.3-15.0 (800-900)
B200ET,
B230ET B230F
131 7~1 B230A B 230 FT, B 204 E, B 204 FT/GT, Rex
B234 FIG
Resistance of primary coil (terminals
1 and 15) .................................... . 0.6-0.90 0.6-0.80 0.50 0.50
Resistance of secondary coil
(terminal
1 to HT terminal ...................... . 6.5-8. 5 kO 6 .9-8.5 kO 6 .0 kO 5 .0 kO
Knock sensor
II 146804
Tightening torque, type I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Nm (8 ft Ib)
type 11......... ............................. 20 Nm (14.5 It Ib)
67
I
I
I
til' ·ut til, til lit ·
t''''' '111 lit