1982 VOLVO 960 engine

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Contents
General
Lubrication B 19, B 23 Engines
B200, B230, B204, B234 Engines
B28 Engine
B280 Engine
B
6304 Engine
024, 024 T , 024 TIC Engines
Electrical System
Power Transmission
Brakes
Suspension and steering
Springs , dampers and
wheels
Body and interior
Revisions and changes to the previous edition are indicated by
a
line in the margin.
Order No. TP 30518/10
Supersedes TP 30518/9
70019401960 Specifications
'., ..
SAN DIEGO ~OLVO
tI5384
2
12
15
35
69 86
98
108
118
138
153 155
159
160
We reserve the right to make alterations without prior notification.
11111 1 1111 1111 IIII! 1111
11111 1111 1111 ·1111 1111 11111 1111 11111 1111 11111 1111 1111 1111
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"" I .... I~ III
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70019401960 Specifications
Section 0 General
General data
740
Section 0 General
Modell Designation
Chassis number Engine type Gearbox
year 744 745
1984 E 33720-819E,819ET, AW70, AW71,
81679" 823E,024 M46, M47,
ZF4HP22
1985 F
81680-1-6969 8200K,8200E, AW70, AW71,
215754 " 8200 ET, 8230 A, M46, M47,
8230E,8230F, ZF4H22
8230 K, 8230 ET,
8230 FT, 024, 024 T
1986 G
1-90199 6970-8200K,8200E, AW70, AW71,
62099 8200 ET, 8230 A, M46, M47,
8230E,8230F, ZF4HP22
8230 K, 8230 ET,
8230FT, 024, 024 T
-1987 H 90200-62100-8200K,8200E,
AW70, AW71,
190699 116099 8200 ET, 8230 E, M46, M47
8230 ET, 8230 F, ZF4HP22
8230 FT, 8230 K,
024,024 T, 024 TIC
1988 J 190700-116100-8200K,8200E, AW70, AW71,
294099 176799 8200 ET, 8230 E, M46, M47,
8230 ET, 8230 F, ZF4HP22
8230 FT, 8230 K,
024,024 T, 024 TIC
1989 K"" 294100-176800-8200 K, 8200 E, AW 70, AW 71, AW 72,
France: 396999 242699
8200ET, 8204 E, 8230E, M46, M47,
o (zero) 8230 ET, 8230 F
ZF4HP22
8230 FT, 8234 F, 8230 K
024, 024T, 024TIC
1990 L 397000- 242700-8200E, 8200F, 8204E, AW 70, AW 71, AW 72,
France: 499199
316299 8204GT, 8230E, 8230F, M46, M47,
o (zero) 8230 FT, 8230 GT, ZF4HP22
8234 F, 8230 K
024,024 T, 024 TIC
1991 M 499200- 316300-8200E,8200F, AW70, AW71,
France:
8200 FT, 8230 E, 8230 F ,
M46, M47,
o (zero) 8230 F8, 8230 FT, ZF4HP22
024,024 T, 024 TIC
* 744 and 764 models from 1984 and 1985 were grouped in same chassis number series. ** Sweden : K from chassis number 3422551208548.
2
Final drive
ratio
3.54:1, 3.73:1
3.91 :1
3.31 :1, 3.54:1
3.73 :
1, 3.91:1
3.31:1, 3.54:1
3.73:1,3.91 :1
4.10:1
3.31:1, 3.54:1
3.73:1, 3.91:1
4.10:1
3.31 :1, 3.54:1,
3.73:1, 3.91:1,
4.10:1
3.31:1, 3.54:1,
3 .73:1,
3.91:1,
4.10: 1
3.31 :1, 3.54:1 ,
3 .
73:1, 3 .91:1,
4 .10:1 (
3.31 :1, 3.54:1,
3 .73:1, 3.91:1,
4.10:1

70019401960 Specifications
760
Model Designation Chassis
number Engine type Gearbox
year 764 765
1982 C 1-3799 B28E AW71, M46
1983 D 3800-B28A, B28E, B28F, AW71, BW55
33719 D24T, B23ET M46
1984 E 33720-B28A, B28E, B28F, AW71, BW55,
81679" D24T, B23ET M 46 , ZF4HP22
1985 F
81680-1-999 B
28 A, B 28 E, B 28 F, AW71, M46,
215754" B 230 K, B 230 ET, M 47, ZF4HP22
B
230 FT, D 24 T
1986 G
1-16999 1000-B28A, B28E, B28F, AW71, M46,
8499 B
230 K, B 230 ET, M 47, ZF4HP22
B
230 FT, D 24 T
1987 H
17000-8500-B 230 K, B 230 ET, AW71, M46,
37399 16299 B
230 FT, B 280 E, M47,
ZF4HP22
B280F, D24T, D24TIC
1988 J 37400-16300-B 230 ET, B 230 FT, AW71, M46,
58499 23499
B280E, B280F, D24TIC M47,
ZF4HP22
1989
K"" 58500-23500-B 230 ET, B 230 FT, AW71, M46,
France: 76899
31119
B280E, B280F, D24TIC ZF4HP22
o (zero)
1990 L 76900-31200-B 230 FT, B 230 GT AW71, M46,
France:
B280E, B280F, D24TIC ZF4HP22
o (zero)
• 744 and 746 models from 1984 and 1985 were grouped in the same chassis number series . .. Sweden: K from chassis number 67303/27155.
780
Model Designation Chassis number Engine type Gearbox
year
1986
G 1-1199 D24TIC M46
1987 H 1200-3299 B 200 ET, B 280 E
M46, AW71
B280 F, D24 TIC
1988 J 3300-6499 B 200 ET, B 280 E, M46, AW71
B280F, D24TIC
1989 K" 6500-8999 B 230 FT, B 280 F, M46, AW71
France :
D24TIC
o (zero)
1990 L 9000-11299 B 230 FT, B 280 F, M46, AW71
France:
D24TIC
o (zero)
1991 M 11300-B 230 FT, B 280 F AW71
• Sweden: K from chassis number 7509.
Section 0 General
Final drive ratio
3.31 :1, 3.54:1
3.31 :1, 3.54 :1
3.31 :1, 3.54:1
3.73:1, 3.91:1
3.54:1 , 3.73:1
3 .
91 :1
3.54 :1, 3.73:1
3 .
91 :1
3.54 :1, 3.73:1
3.91 :1
3.54:1, 3.73:1,
3 .
91 :1
3.54:1, 3.73:1,
3.91 :1
3.54:1, 3.73:
1,
3.91 :1
Final drive
ratio
3.54:1
3.54 :
1, 3.73:1
3.91 :1
3.54:1, 3.73:1,
3.91 :1
3 .54:1, 3.73:1
3.54:1, 3.73:1
3.73 :1
3
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III 'III III III III 'III III 'III III

70019401960 Specifications
Section 0 General
940
Model Desig natio n C
hass is num ber Engine ty pe
Gearbox Fina l driv e
y ea r 944 945 r
a tio
1991 M 1- 1-B200E, B200F, M46, M47, AW70, 3.54 :1, 3.73 :1
France: B200FT, B204
E, B230E, AW 71, ZF4HP22
3.91:1,4.10 :1
o ( z ero) B
230 FB, B 230 FT,
B230GT, B234F, B234 G ,
D24, D24 T, D24 TIC
960
Mode l Designat io n Chass
is nu mbe r Engine type
Gearbox Final d riv e
y ear 964 965 ra tio
1991 M 1-1-
B 204 FT, B 230 GT, M46, AW71,
3.54:1, 3.73:1
France : B
230 FT, B 280 E, B 280 F, AW30-- 43 3.91 :1
o ( z ero) B
6304 F, D 24 TIC
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Carburettor
Fuel pump
Clutch
Alternator ,­
Steering box
SU
Pierburg
Solex Pierburg
Bosch
AC- oelco
Sofabex
Fichtel & Sachs
Verto/Valeo
Bosch
Cam Gear
Zahnrad Fabrik (ZF)
~
'?' .'" ... .
.
---
" .. u.·.. ,
2
3
5
2
3
4
5
2
3
1
2
3
6 . Fina l drive ratio , part and seria l numbers
Located on rear axle .
7. Gearbox type des ig nation, part numbe r and
serial num ber
A. Manual : On bottom of gearbox .
B. Automatic:
BW 55,
AW 55/70171 /72: On LH side of gearbox.
AW3Q-43:
On RH side of gearbox.
8 . Body number pla te
Located above left head lamp.
780
70019401960 Specifications
Section
0 General
3
6
8
7 B 143980
9. Engine type des ig nation, serial number an d
part number
A. 024, o24T, o24TIC
Stamped on cylinder block, beneath vacuum pump.
B. B28
Located on plate in front of oil filter . On B 28 ElF en­
gines: a
decal on the right rear side of cylinder head
shows
last three digits of part number.
B280
Stamped on cylinder block. (Some models: decal)
Early
type : between cylinder banks, to rear.
Late type: front right side, between
inlet manifold and
water pump.
__ -G.-819, B 23
I
Stamped on left side of engine, behind distributor. Last
three digits of part number are shown
on transmission
gearcase.
O. B 200, B 230
Located on timing gearcase . Also stamped in left side of
cylinder block.
E. B6403
Decal
on timing gearcase. Also stamped in right side of
cylinder block, above water pump housing , between
timing gearcase and
manifold.
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70019401960 Specifications
Section
0 General
Identification number, other markets (not USA/CAN )
l~ L
YV1 74468 2 C 1 001234
TTL----
Vehicle identification number, USA & Canada
YV1DH6923C1001234
11"--------
10
Manufacturer's code
Vehicle type
Engine type
Chassis number
Assembly plant
Model
year
designation
Transmission
Mc; mufacturer's code
-1985: D = 70 with 3 poi nt seat belts
1986-1990: F = 740 G = 760 H = 780
1991-: F = 740 H = 780 J = 940 K = 960
-1985: Vacant
1986-: A = SRS (Air bag) and front 3-point
seat
belts
X = 3 -point seat belts
Engine type
Body version 2
= 2 door
4
= 4 door
5 = 5 door
Chassis number
Assembly plant
Model
year
designation
Check number
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70019401960 Specifications
Section 1 Service and maintenance
Section 1 Service and maintenance
Group 16 Lubrication
MAX
M'N
Petrol (gaso line ) eng ines
U
SA,Can ada,Japa n
011 quality According to API. ................. min SG "
• Oils with designations SG/CC and SG/CD fulfill this requirement.
Viscos ity (stable ambient temperatures)
• -3,0 -20 -10 0 10 20 30 40°C -I ! ! ! ! ! ! !
-22 -4 14 32 5 0 6 8 8
1
6 104 of
S A E 5W/30 ~ I
«iprttWn: WSAE 10W/30¥ti'i'iW,iJl>
I < S AE 15W/4 0
141375
Ot he r marke ts
Oil quality According to API .... .............. min SG "
According to CCMC ........... class G4/GS "
• Oils with designations SG/CC and SG/CD fulfill this requirement.
Viscos ity (stable ambient temperatures)
-30 -2 0 -10 0 10 20 30 40°C • I I ! ! ! I ! I -22 -4 14 32 50 68 86 104 of I I I SAE 5W/30 I
1<:::SAE1Q~Jii •
::I:i:1SD:flQWZ401t ::::It:I:,
< SA E 15W /40
SA E 20W/40
k" SAE 30
k SAE40
13 7 642
D iese l eng ines
USA, Can ada,Japa n
MAX
MIN
135901
Oil quality According to API Service .......... min CD"
• Oils with designations SE/CD and SF/CD fulfill this requirement.
Viscosity (stable ambient temperatures)
-22 -4 14 32 50 68 86 10 4 of 1----~SA~E~5~W~V=3~0--~--L-~)
14138 1
Other marke ts
Oil q uality According to API ...... ............ min CD "
According to CCMC .......... class 02lP01"
• Oils with designations SE/CD and SF /CD fulfill this requirement.
Viscos ity (stable ambient temperatures) I
• -3 P -2 p -1,0 Q W 2 p 3 p ~O °C
- 2
12 -4 14 32 50 68 8 6 104 of
S A E 5W/30
···t.:.::':·::ISil\E(1S:WZ4l·::: :ttit
SA E 20W/40
I<-.. SA E 30
I< SAE40
142444
Synthetic or semisynthetic oils may be used if their specifications comply with the oil quality re­
quirements.
12
V olvo does not re comme n d additio nal o il additives, as they ca n ad ve rsely affect the
e n g
ine.
Note ! SA E 1SW/40 and SA E 20 W/40 engine oils are recommended for use in extreme driving
conditions which
involve high oil consumption ego mountain driving with frequent deceleration
or fast motorway driving.
~9te however the lower temperature limits.
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70019401960 Specifications
Section 1 Service and maintenance
Engine oil, capacity, litres (US qts )
Difference
Excl. oil Incl. oil in volum e filter
filter max.-min.
819,823,8200,8230· .................. ................... .
3.35 (3.6)
3.85 (4.1) 1.0(1.1)
8204,8234 ............................ .................... . 3.5 (3.7) 4.0 (4.2) 1.0 (1.1) 86304 ............................................. ........ . 5.0 (5.2) 5.75 (6.1) 1.0 (1.1)
828 ....................................................... . 6 .0 (6 .3) 6.5 (6.9) 1.0 (1.1)
8280 .......................... ............................ . 5.5 (5.8) 6.0 (6.3) 1,0(1.1)
024,024 T, 024 TiC·· ....................... ............... . 5 .0 (5.2) 6 .0 (6.3) 1.0(1.1)
• Turbo: Add extra 0.6 litres if oil cooler is drained . .. Turbo Intercooler : Add extra 0.7 litres (air oil cooler) .
Carburettor
Oil for damper cylinder , 828 A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAE 10W-40 (or SAE 10W-50) Engine oil
8230A................................ ATF
Manual gearbox
Lubricating oil ............................ .................. .
Oil change quantity, M 46, early type -1990 .................... .
late type 1991-..................... .
M
47, early type ...................... . ... .
late type ........................... .
Tightening torque, oil drain
plugs ............................. .
• Volvo Thermo Oil (PIN 1 161 243-9) is recommended for vehicles driven in areas where ambient temperature seldom drops below -10°C (+14°F) , or
high mileage vehicles such as taxis . NOTE! Do not mix oil types .
Automat ic transmission
132414
Lubricating oil AW/8W55, AW70/AW71 -1983 ................. .
AW70/AW 71/AW721AW
30-43/ZF4HP22 ......... .
Oil change quantity (drained only) AW 70, AW 71 lAW 72 ......... .
AW30-43 ................... .
8W55 ............ .......... .
ZF4HP22 ................... . ATF
type F or G
2.3
litres (2.4 US qts)
2.6
litres (2.8 US qts)
1 .3
litres (1.4 US qts)
1.6
litres (1.7 US qts)
27-40 Nm (10-29 ft Ib)
Do not use ATF Oexron as
vibration damper and overdrive
may
slip.
ATF -type G (or F)
ATF type Oexron II 0
3.9 litres (4.1 US qts)
3 .0 litres (3.3 US qts)
3.5
litres (3.7 US qts)
2.0 litres (2.2 US qts)
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