1982 VOLVO 960 engine

70019401960 Specifications
Section
4 Power Transm ission
Automatic transmission AW 70171/72
13B 733
Engine Type Stall speed1 Volvo PIN Plate
rls (rpm) colour
B19E AW70 36
.7 (2200) 1208314 Silver
B23E AW71 35.0 (2100) 1208300 Orange
B23FT AW71 41.7
(2500)2) 1208334 Pink
B28A AW71 35.0 (2100) 1208360 Yellow
B28E AW71 35.0
(2100) 1208310 Black
B28F AW71 33.0
(2000) 1208248 Blue
B200K AW70 38.0
(2300) 1208332 Red
B200E AW70 35.0
(2100) 1208415 Green
B200F AW70 37.0 (2200) 1208659 Pink
B230A AW71 35.0 (2100) 1208304 Black
B230K AW71 -1986 42.0 (2500) 1208371
Pink
AW71
1987-42 .0 (2500) 1208417 Blue
B230F AW70 USNCDN
5-door, Japan, 33.0 (2000) 1208563 Dark brown
Australia 1988
AW70
USNCDN Japanl 33.0 (2000) 1208604 Pink
Australia
AW70 Others 33.0 (2000) 1208652 Red
I
B230FB AW71 33.0 (2000) 1208682 White
B234
FIG AW72 USNCDN 30 .0 (1800) 1208637 White
41.0 (2450) 1208666 Orange
Europe 30.0 (1 800) 1208638 Black
41.0 (2450) 12086673
) Green
B230FT AW71 45.0
(2700)2) 1208334 Pink
45.0 (2700)2)
1208661
Yellow
USNCDN/Japanl
Australia 1990 42.0
(2500)2) 1208642
Others 1990 42,0 (250W) 1208643
B280E AW71 Scandinavia 35
(2100) 12085333
) Green
AW71
Others 35 (2100) 1208534 Orange
B280F AW71 35 (2100) 1208532 Purple
AW71 35 (2100) 12085333
) Green
1) At sea level. Stall speed drops 2 rls (120 rpm) for each 1000 m increase in altitude. 2) Start-stop . 3) With kick-down inhibitor.
AW70/71 AW72
Reduction ratios, 1 st gear .................................... 2.45 :1 2.83:1
2nd gear .................... ....... ......... 1.45 :1 1.49:1 x Converter
3rd gear
..................................... 1:1 1 :1
ratios
Overdrive .
........ ............... ............ 0.69:1 0.73:1
Reverse
...... . .............................. 2 .21 :1 2.70:1
Torque converter :
reduction ratio
....... .......... ............. ............... 1-2:1 approx
Lubricant,
fluid capacity ....................................... see page 13
142

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Throttl e cable se tting
Distance between adjusting sleeve and cable stop
at idling .............................. mm 0.25-i.O
(in) (0. 001-0.040)
kick-down ............. .... mm 50.4-52.6 (1.99-2.1)
Sol e n o id va lv e
Resistan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 0
C lea ra n ces
Oil pump : pump body -outer gear wheel. ............... mm (in)
arc segment -large gear wheel ...................... mm (in)
axial clearance ................................ ..... mm (in)
Brake BO: clearance between clutch pressure plate
and lock ring ....................................... mm (in)
Clutch C2, brakes B1 and B2
clearance between clutch assembly pressure plate
and lock ring ....................................... mm (in)
Input shaft, clutch CO, axial clearance ........... ... ..... mm (in)
Output shaft, axial clearance ................. .......... mm (in)
B ra ke a nd clutch ring s
0.07-0.15
0 .
11-0.14
0 .
02-0.05
0.35-1.60
0.3--1.2
0 .
3--0.9
0.3--0 .9
Minimum permissible thickness ..................... .... mm (in) 2.1 mm
Line pr ess ure
Engine Tra nsmi ssion Press ure, 0
MPa (psi)
B
19/200 ElF AW70 0.35-0.44
(50--63)
B23E AW71 "
B230K -1986 AW71 "
B200K, B230F AW70 0.46-0.54 (65-77)
B23/230FT AW71 "
B 230 A
, B 230 FB AW71 "
B230K 1987-AW71 "
B28A, E, F AW71 "
B234 FIG AW72 0.44-0
.52 (63--74)
B280
AW71 0.51 (73)
S tall spee d press ure
Engine T
ra n smi ssion Press ure, 0
MPa (psi)
B
19/200 E AW70 1.00--1.20 (142-205)
B23E AW71 "
B230K -1986 AW71 "
B 200 K, B 230 F AW70 1.00--1.20 (142-205)
B23/230 FT AW71 "
B 230 A, B 230 FB AW71 "
B230K 1987-AW71 "
B28A, E, F AW71 "
B234 FIG AW72 1.12
-1.32 (159-188)
B280 AW71 1
.15 (164)
7001940 1960 Specifications
Section
4 Power Transmission
025-10mm
(0.003 -0 .006)
(0.0043--0 .0055)
(0.0008-0.0019)
(0.0138-0.0629)
(0.0118-0.0472)
(0.0118-0.0354)
(0.0118-0 .0354)
(0.083)
Pres sur e, R
MPa (psi)
0.50--0 .64 (71-91)
"
"
0.70--0.82 (106-117)
"
"
"
"
0.64-0.76 (91-109)
0 .
77 (110)
Press ure, R
MPa (psi)
1.37-1.70 (195-242) "
"
1.50--1.90 (213-270)
- -
"
"
"
1 .55-1.95 (220--277)
1 .
74 (247)
-
143
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Tightening torques
AW70, AW71, AW72
Converter casing -engine, M 10 ...................... .. ...... .
M12 .................. ......... .. . .
Drive plate
to torque converter ................... ............. .
Centre support to gear case:
tighten alternately
in steps to 7 Nm (5 ft Ib) ............... ... .
Pump cover to pump body .......................... ......... .
Pump assembly to gear case .............. ................... .
Plate above parking pawl ............................. ....... .
Converter casing gear case
4
x M 10 ................................ ................. .
2 x M 12 ..
.............. ................................. .
Rear extension housing to gear case
.......................... .
Valve bodies, for cam M 6 .................................... .
other bolts, M 5 ...
.............................. .
Oil strainer to lower valve body ........... .. ............ ...... .
Cover plate
to gear case, M 6 ................................ .
Valve body to gear case ..................... .......... ..... . .
Oil pan to gear case .......... ........ ..................... .. .
Coupling flange
to output shaW .................... ........... .
Blind plug for pressure test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
... .
Nut, oil cooler to gear case .
.................................. .
Speedometer drive
................... .................. ..... .
Nut, oil dipstick tube
........ ................................. .
Solenoid valve
.................... .. ........................ .
Drain plug
to oil pan ........................................ . .
• Use locking fluid PIN 1161 053-2 (1161 054-0) .
Nm
35-50
55-90
41-50
24-28
6-9
22-28
6-9
27-42
48-68
27-47
6-9
5-6
5-6
6-9
8-12
4-5
40-50
5-9
20-30
4-6
65-70
10-16
18-23
70019401960 Specif ications
Section
4 Power Transmission
ftlb
(25-36)
(40-65)
(30-36)
(17-20)
(4-6)
(16-20)
(4-6)
(20-30)
(35-49)
(20-34)
(4-6)
(3.5-4)
(3.5-4)
(4-6)
(6-9)
(3-3.5)
(30-36)
(3.5-6)
(14-22)
(3-4)
(47-51)
(7-12)
(13-17)
145
II
" II ., II ' . .. • • ..

70019401960 Specifications
Section 4 Power Transmission
Automatic transmission AW 30-43 LE
Engine Type Notes Normal stall speed1
) Volvo PIN Decal rl s (r/min) colour
B6304 F AW3Q-43 35 (2100) 1208657 Black
1) At sea level. Stall speed drops 2 rls (120 r/min) for each 1 000 m (3300 feet) increase in altitude.
Reduction ratios, 1 st gear .................................... .
2nd gear .
.................... ' .............. .
3rd gear
.................................... .
4th gear .
........ ... ................... ..... .
Reverse
................................... . .
Torque converter, K-factor
.................................... .
diameter
............ ....................... .
reduction ratio .
............... ... ........... . 2.80
:1
1.53:1
1 :1
0.75:1 2 .
39:1
177
254
mm (10 in)
1 :
1-2.1:1
Lubricant, fluid capacity ...................................... .
type
........ ...................................... . approx
7.7
litre (8.1 US qt)
ATF-fluid Dexron II 0
Line Press ure
Engine Transmission Idling, position
D Idling, position R
Pressure MPa (psi)
Pressure MPa (psi)
B6304F AW3Q-43 0.41-0.45 (58-64) 0.61-0.67 (87-95)
Line Pressure at stall speed
r
Engine Transmission Idlin
g, position D Idling, position R
Pressure MPa (psi)
Pressure MPa (psi)
B6304F AW3Q-43 1.24-1.34 (176-191)
1.44-1.74 (205-248)
146

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7001940/.960 Specifications
Section 4 Power Transmission
Gear shift speeds, km /h (mph)
Mode selector in position ECONOMY (E). Sh ift selector in position D. Thro ttle opening in %
Engine Type Final drive 1-2 2- 3 3-4
3-4 4-3 3-2 2-1
ratio
(100+KD) (100+KD) (75) (100+KD)
(100+KD) (100+KD) (100+KD)
B6304F AW30--43 3.73:1 58 114
157 180 175 105 45
Mode selector in position SPORT (S). Sh ift selector in pos ition D. Thrott le open ing in %
Eng ine Type F
inal drive 1-2 2-3 3-4 3-4 4-3 3-2 2-1
ratio
(100+KD) (100+KD) (75) (100+KD) (100+KD)
(100+KD) (100+KD)
B6304F AW3D-43 3.73:1 58 114 177 180 175 105 45
Mode selector in position WINTER (W). Shift se lector in pos ition D. Thrott le open ing in %
Eng ine Type F
in al drive 1-2* 2-3* 3-4
3-4 4-3 3-2* 2
-1*
rat io (100+KD) (100+KD) (0-100)
(100+KD) (0-100)
(100+KD) (100+KD)
B6304F AW3D-43
3.73:1 50 100 50 170 40 70 20
* 1st and 2nd gear only used on kick-down .
Mechanica l lock-up (LOCK-UP), km/h (mph). Shift selector in pos ition D. Thrott le open ing in %
ECONOMY (E ) SPORT (S ) WINTER
(W)
Eng
ine Type Fin
al drive 2 3 4 2
3 4 3
ratio
(100+KD) (100+KD) (100+KD)
(100+KD) (100+KD) (100+KD) (15-98)
in out in out in out in out in out in out in out
B6304F AW3D-43 3.73:1
85 1 77 130 1123 180 1175 85 1 77 130 1123 180 1175 50 1 40
147
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III 'II III II III
,II
W · III

700/940/960 Specifications
Section
4 Powe r Transmission
Components
Contro l unit
-Volvo part number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3515646
ShiH position sensor
-Volvo part number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3515639
- Aisin Warner number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9903740153
Mode se lector
-Volvo part number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3515640
Solenoids :
ShiH solenoid
1 (51) and 2 (52)
-Volvo part number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3515643
- Aisin Warner number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9903740040
Resistance at +25°C (7rF). . . . . . . . .. ... . . . . . . . . .. . . . . .. . . . . .. 13±20
Lock-up so lenoid (SL)
-Volvo part number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3515644
- Aisin Warner number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9903740041
Resistance at +25°C (7rF) ............. " . . . . . . . . . . . . .. . . .. . . 13±20
Line pressur e sole noid (5TH)
-Volvo part number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3515645
- Aisin Warner number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9903457389
Resistance at +25°C (7rF). . . . . . . . . . . . . ... . .. ..... . . . . ... .. . . 13±20
Speed sensor
-Volvo part number ... ..-: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3515641
- Aisin Warner number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9903740151
Oil te mp eratur senso r
-Volvo part number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3515642
- Aisin Warner number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9903740154
Resistance at
+160°C (320°F)......... .. .... . ......... ....... .............. 20.7±2.90
-O°C (32°F) .. . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . .. . . .. . . . .. . . . . . . 2067±396 0
20670
Tightening torques
Nm (ft Ib)
Converter casing -engine, starter motor (2 pcs) ................ . 40.0 30 others .............. ............... . 48.0 35
Drive plate -torque converter ................................ . 30.0 22
Coupling flange to output shaft ............................... . 50.0 36
Plug, oil pan ................................................ . 20.0 14
148

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70019401960 Specifications
Section
4 Power Transmiss ion
Thrott le cab le setting
Distance between adjusting sleeve and cable stop
at
idling ......................... ......................... .
kick-down .
.. , ............. ........................... . , .. .
0.25-1 .0 mm 51 +1 .6 mm - 0.6
Line pressure (at id le )
(Measure at plug indicated by arrow) MPa psi
(85-108)
(156-199) Idling , D .................................. 0.6-0.76
Idling , R .............................. .... 1.1-1.4
Line pressure at stall speed, ZF
Engine Position 0
MPa psi
B23E 0
.83-1 .03 118-147
B230E 0 .83-1 .03 118-147
B230F/FB 0 .95-1.15
135-164
B230ET 0.95-1.15 135-164
024 0.86-1.06 122-151
D24T 0.81-1 .01 115-144
Austria 1987-
USA/Canada
Othe rs 0 .99-1 .10 141-156
D24TIC 0 .96-1 .06 137-236
Gear shift speeds km/h (mph)
Engine Ratio
B23E 3.73 :1
B230E 3 .73:1
B23 0F 3.91 :1
USA/Canada
B230F 3 .91 :1
Eur ope 1987-
B23 0FB 3.91 :1
B23 0ET 3.91 :1
3 .
73:1
B230FT 3.73 :1
Europe 1987-
024 3.91 :1
D24T 3.91 :1
Austria 1987-
USA/Canada
Oth ers 3 .73:1
D24TI C 3.73 :1
Throttle valve opening %
* Kick-down ** Late type.
150
1-2 2-3
62 (39) 107 (67)
62 (39)
107 (67)
59 (37) 102 (64)
59 (37) 102 (64)
64
(40) 107 (67)
59 (37) 102 (64)
62 (69)
107 (67)
62 (39)
107 (67)
46 (29)
83 (52)
46 (29)
83 (52)
48
(30) 87 (54)
48
(30) 87 (54)
100 * 100*
Position R
MPa psi
1.51-1 .72 215-245
1.51-1.72 215-245
1.61-1 .
81 229--257
1.61-1 .
81 229--257
1 .57-1.76
223-250
1.48-1 .67 211-238
1 .
61- 1.82 229--259
1 .5
7-1.76 223-250
3-4 4-3 3-2
128 (80) 43 (27) 98 (61)
128
(80) 43 (27) 98 (61)
122
(76) 41 (26) 93 (58)
122 (76) 4
1 (26) 93 (58)
131 (82) 38 (24) 102 (64)
122 (76)
41 (26) 93
(58)
128
(80) 43 (27) 98 (61)
128
(80) 43 (27) 98 (61)
98 (61) 34 (21) 79 (49)
98 (61) 34 (21) 79 (49)
103 (64) 35 (22) 82 (51)
103 (64) 35 (22) 82 (51)
85
0 100
*
2-1
52 (33)
52 (33)
50 (31)
50 (31)
54 (34)
50 (31)
52 (33)
52 (33)
39 (24)
39 (24)
41 (26)
41 (26)
100 *
0.001-0.040 in
2 +0.063 in - 0.024
Mechanical lock-up
E ngages" D isengages"
96 (60) 94 (59)
85 (53) 83 (52)
78 (49) 76 (48)
85 (53) 83 (52)
85 (53) 83 (52)
92 (58) 90 (56)
97 (61) 95 (59)
97 (60) 95 (59)
76
(48) 74 (46)
73 (46) 71 (44)
87
(54) 85 (53)
87
(54) 85 (53)

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70019401960 Specifications
Section
4 Power Transmission
Tig ht enin g to rqu es
Nm ftlb
Drive plate-torque converter M 8 ................ .............. . 17-27 12-20
M10x 1.25 ......... .............. . 41-50 30-36
Torque converter -engine, M 10 .............................. . 35--50 25--36
M12 ........................ ...... . 55--90 40-65
Valve body -transmission gearcase ....................... .... . 7-9 5--6.5
Plate above parking detent ............ ............ ........... . 9--11 6.5--8 .0
Rear case -gearcase .............................. ......... . 20-26 14-19
Strainer - valve body -gearcase ................ ............ . . 7- 9
5--6.5
Governor -balance -pawl .......... ......................... . 9--11 6.5--8.0
Oil pump -separator plate .................. ................ . . 9--11 6.5--8 .0
B 4 cylinder -gearcase ...................................... . 9--11 6.5--8 .0
Plug -separator plate, M 14 .................................. . 34-46 25--33
M20 ....... ................ ...... ..... . 43- 57
31-41
Torque converter casing -separator plate -gearcase ........... . 40-52 29-38
Oil pan -gearcase .......................................... . 7-9 5--6.5
Drive plate -output shaft .................................... . 85--115 61-83
Blind plug, oil pan .................... ................. ...... . 13-17 9--12
Oil filler tube -oil pan ....................................... . 85--115 61-83
Group 45 Propeller shaft
/'
Tightening torque, flange bolts,
steel
joint M 8 ....................... ...... ..............•..
M10 ......................... .. ................ .
rubber joint ...................................... ......... . *Use service kit 9122130-9, socket 9995381 -2
ikd@
1 39 137
30 Nm (22 ft Ibs) + angle-tighten 60°*
50 Nm (36 ft Ibs)
80 Nm (58 ft Ibs)
Group 46 Rear axle
Rear axle , 740 , 760* , 780 -1987, 940 , 965
Reduction ratio ...................................... ....... . 3 .31:1, 3.54:1 , 3.73:1, 3 .91:1, 4 .10 :1 Axial throw, crown wheel ..................................... . Max 0.08 mm Max . 0.003 in Backlash ... ................................................ . 0 .12-0.18 mm 0 .004-0.007 in Preload torque, pinion bearings, new .......................... . 2.5--3.5 Nm 1.8-2.5 Ibs used ...... ... ................ . 1.8-3.4 Nm 1.3-2.5 Ibs
Preload, differential bearings ................................. . 0 .05--0 .08 mm 0.0019-0 .0032 in Clearance , speedometer sensor -pulse wheel .... .. ........... . 0 .5--1.2 mm 0 .020-0.047 in Radial runout outer diameter, pulse wheel ........ : .. : ......... . Max . 0.3 mm Max . 0.0118 in Lubricant ....... . ........................................... .
See page 9
*1988--only 5- doors.
151
III 1 .... 1 III ·111 III ·111 III ·111