GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 24
forward edge using adhesive on the flaps and rails. Ensure seams are
aligned evenly on both rails. Trim excess material.
26. Raise No. 5 bow. Raise the tonneau panel and lower No. 5 bow. Slide the
No. 2 and 3 bow top cover retainers into listing pockets and align screw
holes. Install the screws to the underside of No. 2 and 3 bows.
27. Install the headliner to No. 2 and 3 bows.
28. Latch the top to the wi ndshield header and pull the to p cover straight forward
at the seams over the No. 1 bow to desired fullness. While maintaining
tension on the top cover over the No. 1 bow, make a pencil mark on the
outer surface along the forwar d edge of the No. 1 bow.
29. Unlatch the top from the windshield header and lowe r the top halfway. Pull
the top cover
1/4 in. (6mm) past the reference mark over the No. 1 bow and
attach it to the No. 1 bow, first attach ing cover side flaps. Fold the side flaps
around the bow using adhesive on both the cover and bow surfaces. Fold
the top cover over the No. 1 bow al ong the edge and over the cover side
flap, once again using adhesive. Lower t he top and check for proper tension,
if more is needed, repeat the procedur e. Trim off excess material.
30. Install all moldings, pillar seals, side seals and retainers. Replace dried out,
deteriorated or cracked seals to prevent air and water leaks.
31. Adjust the top upstops and downstops, as required.
ADJUSTMENT
UPSTOP
The upstops may be adjusted to obtain pr oper alignment between the top latch
guide pins and the windshield header receivers.
1. Lower the top. Loosen the upstop ja m nut and turn screw clockwise.
2. Raise and latch the top.
3. Raise No. 5 bow to the full vertical position.
4. Turn the upstops counterclockwis e until they contact the linkage.
5. Unlatch and lower the top. Tight en the upstop jam nut while holding the
upstop from turning.
6. Raise the top and inspect the alignment of the top latch guide pins to the
header receivers.
DOWNSTOP
The downstops can be adjusted for proper clearance between the main rail and
No. 4 bow when the top is lowered comple tely. The downstops have right angle
bends and face outward.
1. Raise and latch the top.
2. Loosen the downstops nuts and adjust as required.
3. Tighten the downstop nuts while holding downstops in position.
4. Lower the top and inspec t the clearance between the main rail and the No. 4
bow. Also inspect the clear ance of the tonneau panel.
GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 145
When the battery cable(s) are reconnecte
d (negative cable last), be sure to
check that your lights, windshield wipers and other electrically operated safety
components are all working correctly. If your vehicle contains an Electronically
Tuned Radio (ETR), don't forget to also reset your radio stations. Ditto for the
clock.
GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 209
SIGNAL AND MARKER LIGHTS
REMOVAL & INSTALLATION
FRONT PARKING AND TURN SIGNAL
Reach around to the back side of t
he light assembly and unlock the bulb
holder/wiring harness by grasping the bul b holder/wiring harness and turning it
counterclockwise approximately
1/4 turn.
1. Remove the bulb holder/wiring harness assembly.
2. To install, insert the bulb holder /wiring harness assembly into the light
assembly and locking the holder by turning it
1/4 turn clockwise.
Fig. 1: Typical front turn signal lamp mounting
FRONT MARKER LIGHTS 1. Remove the six screws from the filler panel under the front fascia.
2. Remove the filler panel.
3. Remove the socket from the lamp assembly.
4. Remove the bulb from the socket.
5. Installation is the reverse of removal.
GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 312
4. Rotate the shift lever clockwis
e to the park detent and then back to
neutral.
5. Tighten cable attachment to 11 ft. lbs. (15 Nm).
The lever must be held out of P when tightening the nut.
SHIFT LINKAGE 1. Place the manual shaft of the transmission in N. Place the console shift
lever in N.
2. Install the cable in the slot of the shift lever. Adjust the cable so that the
pin has free movement.
3. Install and tighten t he nut to the pin.
THROTTLE VALVE CABLE 1. After installation of the cable to the transmission, engine bracket, and the
cable actuating lever, check to assure that the cable slider is in the zero
or fully re-adjusted position.
2. If cable slider is not in zero or fully re-adjusted, depress and hold the
metal re-adjust tab. Move the sli der back through the fitting in the
direction away from the cable actuat ing lever until the slider stops against
the fitting. Release the metal re-adjust tab.
Fig. 3: TV cable and linkage
GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 350
4. Remove the distributor cover and wi
re retainer, if equipped. Turn the
retaining screws counterclockwise and remove the cap.
5. Mark the relationship of the roto r to the distributor housing and the
housing relationship to the engine.
6. Remove the distributor reta ining bolt and hold-down clamp.
7. Pull the distri butor up until the rotor just stops turning counterclockwise
and again note the position of the rotor.
8. Remove the distribut or from the engine.
To install: 9. Insert the distributor into the engine, with the rotor aligned to the last
mark made, then slowly install the dist ributor the rest of the way until all
marks previously made are aligned.
10. Install the distributor hold- down clamp and retaining bolt.
11. If removed, install the wiring harness retainer and secondary wires.
12. Install the distributor cap.
13. Engage the wire connections on t he distributor. Make certain the
connectors are fully seated and latched.
14. Reconnect the negative battery cable.
If the engine was accidentally cranked afte r the distributor was removed, the
following procedure can be used during installation.
15. Remove the No. 1 spark plug.
16. Place a finger over the spark pl ug hole. Have a helper turn the engine
slowly using a wrench on the crankshaft bolt until compression is felt. \
17. Align the timing mark on the pulley to 0 on the engine timing indicator.
18. Turn the rotor to point to the No . 1 spark plug tower on the distributor
cap.
19. Install the distributor assembly in the engine and ensure the rotor is
pointing toward the No. 1 spark plug tower.
20. Install the cap and spark plug wires.
21. Check and adjust engine timing.
ALTERNATOR
DESCRIPTION
An alternator differs from a DC shunt generator in that the armature is
stationary, and is called the stator, while the field rotates and is called the rotor.
The higher current values in the alternator's stator are conducted to the external
circuit through fixed leads and connecti ons, rather than through a rotating
commutator and brushes as in a DC generator. This eliminates a major point of
maintenance.
The rotor assembly is supported in the drive end frame by a ball bearing and at
the other end by a roller bearing. These bearings are lubricated during
assembly and require no main tenance. There are six diodes in the end frame
assembly. These diodes are electrical check valves that also change the
GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 359
3. Disconnect all wiring from the star
ter solenoid. Replace each nut as the
connector is removed (as thread sizes differ from connector to
connector). Note or tag the wiring positions for installation.
4. Remove the bracket from the st arter and the two mounting bolts. On
engines with a solenoid heat shield, remove the front bracket upper bolt
and detach the bracket fr om the starter.
5. Remove the front bracket bolt or nut. Lower the starter front end first, and
then remove the unit from the car.
To install: 6. Position the starter into place and se cure it with the front bracket bolt and
nut. Torque the two mounting bolts to 25-35 ft. lbs.
CAUTION - If shims were removed, they must be replaced to ensure proper
pinion-to-flywheel engagement.
7. On engines with a solenoid heat shield, attach the bracket to the starter.
Install the bracket to the starter and the two mounting bolts. Install the
front bracket upper bolt.
8. Connect all wiring to the starte r solenoid and tighten the nuts.
9. Lower the vehicle.
10. Connect the negative battery cable.
SOLENOID REPLACEMENT 1. Remove the screw and washer from the motor connector strap terminal.
2. Remove the two solenoid retaining screws.
3. Twist the solenoid housing clockwis e to remove the flange key from the
keyway in the housing. Then remove the housing.
4. To re-install the unit, place the re turn spring on the plunger and place the
solenoid body on the driv e housing. Turn counterclockwise to engage the
flange key. Place the two retaining screws in position and install the
screw and washer which secures the strap terminal. Install the unit on
the starter.
SENDING UNITS AND SENSORS
For additional information on engine sensors, refer to Engine Performance &
Tune-up and Engine Controls in this repair guide.
GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 381
It is not necessary to remove the radi
ator hose from the thermostat housing.
4. Remove the two retaining bolts from the thermostat housing and remove
the thermostat.
To install: 5. Using a new gasket, install the thermostat and housing.
6. Tighten the bolts to 21 ft lbs. (28 Nm).
7. Fill and bleed t he cooling system.
INTAKE MANIFOLD
REMOVAL & INSTALLATION
When servicing all vehicles, be absolutel y sure to mark vacuum hoses and
wiring so that these items may be properly reconnected during installation. Also,
when disconnecting fitting lines (fuel lines, power brake vacuum lines,
transmission and engine cooler lines, etc.), always use two flare nut (or line)
wrenches. Hold the wrench on the large fitti ng with pressure on the wrench as if
you were tightening the fitting (clockw ise), THEN loosen and disconnect the
smaller fitting from the larger fitting. If this is not done, damage to the line will
result. Always relieve fuel system pressure before disconnecting lines.
CAUTION - When draining the coolant, keep in mind that cats and dogs are
attracted by the ethylene gl ycol antifreeze, and are quite likely to drink any that
is left in an uncovered container or in puddles on the ground. This will prove
fatal in sufficient quantity. Always drai n the coolant into a sealable container.
Coolant should be reused unless it is contaminated or several years old.
2.5L ENGINE
Fig. 1: Intake manifold bol t torque sequence for 2.5L engine
1. Disconnect the negative batte ry cable at the battery.
2. Remove the air cleaner assembly.
3. Remove the PCV valve and hose.
4. Drain the cooling system.
5. Disconnect the fuel lines from the Throttle Body Injection (TBI) unit.
6. Mark and disconnect the vacuum li nes and the electrical connections
from the TBI unit.
7. Disconnect the linkage from the TBI unit (throttle, downshift, and/or
cruise control, as applicable).
8. Disconnect the coolant inlet and outlet hoses from the intake manifold.
9. Remove the air conditioning co mpressor support brackets and the
compressor. DO NOT disconnect the refrigerant lines from the
compressor. Lay the compressor aside.
10. Remove the manifold attachi ng bolts and remove the manifold.
To install:
GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 409
When servicing the engine, be absolutely sure to mark vacuum hoses and
wiring so that these items
may be properly reconnected during installation. Also,
when disconnecting fittings of metal lines (fuel, power brake vacuum), always
use two flare nut (or line) wrenches. Ho ld the wrench on the large fitting with
pressure on the wrench as if you were tightening the fitting (clockwise), THEN
loosen and disconnect the smaller fitting fr om the larger fitting. If this is not
done, damage to the line will result.
CAUTION - When draining the coolant, keep in mind that cats and dogs are
attracted by the ethylene gl ycol antifreeze, and are quite likely to drink any that
is left in an uncovered container or in puddles on the ground. This will prove
fatal in sufficient quantity. Always drai n the coolant into a sealable container.
Coolant should be reused unless it is contaminated or several years old.
2.5L ENGINE
Fig. 1: Cylinder head bolt torque sequence for 2.5L engine
1. Disconnect the negative battery cable.
2. Drain the engine block and radiator of coolant.
3. Raise and safely support the vehi cle. Remove the exhaust pipe and
lower the vehicle.
4. Remove the oil level indicator tube.
5. Remove the air cleaner.
6. Unplug the electrical and vac uum connections and disconnect the
linkage from the TBI unit.
7. Disconnect the fuel lines.
8. Remove the EGR valve.
9. Disconnect the heater hoses from the intake manifold.
10. Remove the ignition coil.