Erigine
crankcase
EI
gine
cooling
system
Transmission
case
Final
drive
case
housing
Steering
gear
box
Fuel
tank
Air
conditioning
system
Refrigerant
Compressor
oil
f
tl
It
J
4
i
1
protect
the
catalytic
cop
verter
froitr
contamination
t
n
General
Information
APPROXIMATE
REFILL
CAPACITIES
Without
oil
filter
AI4
Al5
w
Al5
M
T
AfT
MiL
A
T
Liter
US
measure
3
2
3
qt
2
8
3
qt
3
7
llLgt
33
3
qt
5
2
5
qt
5
0
5Y
qt
5
9
6
Y
at
57
6qt
1
3
2
Y
ot
1
2
2
pt
53
5
qt
0
9
1
pt
0
25
pt
50
13
Y
I
0
8
tol
Okg
1
8
to
2
2
1b
0
237
8
0
floz
Withoil
Without
heater
With
heatfr
MaDllal
soeed
5
spee
Automatic
1
1
Includes
2
7
liters
2
US
qt
2
Imp
qt
for
torque
converter
RECOMMENDED
FUEL
Use
an
unleaded
or
low
lead
gaso
line
with
a
minimum
octane
rating
of
91
RON
Research
Octane
Number
For
cars
equipp
d
with
the
Cataly
tic
converter
California
and
FU
mod
els
use
only
unleaded
gasoline
to
RECOMMENDED
Lubricant
GasOline
engine
oil
Gear
oil
Transmission
and
steering
Differential
Au
omatic
TIM
fluid
Multi
purpose
grease
Brake
and
clutch
fluid
Anti
freeze
L
NDED
LUBRICAN
COMMENDED
i
I
VISCOSITY
NUMBER
t1
NGON
0
L
J
I
j
H
I
IlL
I
t
l
I
lc
30
ItM
7
l
t
U
I
ItM
I
L
L
tJ
30
I
I
fu
JIl
inld
do
o
II
L
liOwl
1
I
I
1
10
I
I
I
I
t
I
I
j
r
I
I
J
1
21
l
1
I
71
c
DIUt
I2lItMOl
UGIIII
FI
R
NIl
I
01
a
Specifications
Remarks
APISE
API
GL4
Further
details
refer
to
recommended
SAE
viscosity
chart
API
GL
5
Type
DEXRON
NLGI
No
2
Lithium
soap
base
DOT
US
FMVSS
No
116
Ethylene
glycol
base
GI
5
Imp
meas4re
2
qt
2
qt
3Y
qt
2
it
4
qt
4
q
5Y
qt
5
qt
2Y
pt
2
pt
4
qt
I
pt
pt
II
gal
1
8
to
2
2
lb
83f1
oz
Ji
j
j
Automatic
Transmission
MAJOR
REPAIR
OPERATION
SERVICE
NOTICE
FOR
DISASSEMBLY
AND
ASSEMBLY
I
It
is
advisable
that
repair
opera
tions
be
carried
out
in
a
dust
proof
room
2
Due
to
the
differences
of
the
engine
capacities
the
specifications
of
component
parts
for
each
model
s
transmission
may
be
different
They
do
however
have
common
adjust
ment
and
repair
procedures
as
well
as
cleaning
and
inspection
procedures
outlined
hereinafter
3
During
repair
operations
refer
to
Service
Data
and
Specific3ti
H1s
see
tion
for
the
correct
parts
for
each
model
4
Before
removing
any
of
subas
semblies
thoroughly
clean
the
outside
of
the
transmission
to
prevent
dirt
from
entering
the
mechanical
parts
5
Do
not
use
a
waste
rag
Use
a
nylon
or
paper
cloth
6
After
disassembling
wash
all
dis
assembled
parts
and
examine
them
to
see
if
there
3re
any
worn
damaged
or
defective
parts
and
how
they
are
affected
Refer
to
Service
Data
for
the
extent
of
damage
that
justifies
replacement
7
As
a
rule
packings
seals
and
similar
parts
once
disassembled
should
be
replaced
with
new
ones
TORQUE
CONVERTER
The
torque
converter
is
a
welded
construction
and
can
not
be
disas
sembled
INSPECTION
I
Check
torque
convert
for
any
sign
of
damage
bending
oil
leak
or
deformation
If
necessary
replace
2
Remove
rust
from
pilots
and
bosses
completely
If
torque
converter
oil
is
fouled
or
contaminated
due
to
burnt
clutch
flush
the
torque
converter
as
follows
I
Drain
oil
in
torque
converter
2
Pour
non
lead
gasoline
or
kero
sene
into
torque
converter
approxi
mately
0
5
liter
I
J
V
S
pt
U
Imp
pt
3
Blow
air
into
torque
converter
and
flush
and
drain
out
gasoline
4
Fill
torque
converter
with
torque
converter
oil
approximately
0
5
liter
I
J
V
S
pt
U
Imp
pt
5
Again
blow
air
into
torque
con
verter
and
drain
torque
converter
oil
TRANSMISSION
DISASSEM
LY
I
Drain
oil
from
the
end
of
rear
extension
Mount
transmission
on
Transmission
Case
Stand
ST07g70000
or
ST07860000
Remove
oil
pan
AT118
Fig
A
T
26
R
movin
g
Oil
Pan
2
Remove
bolts
securing
converter
housing
to
transmission
case
Remove
torque
converter
housing
3
Remove
speedometer
pinion
sleeve
bolt
Withdraw
pinion
4
Remove
downshift
solenoid
and
vacuum
diaphragm
Do
not
leave
dia
phragm
rod
at
this
stage
of
dis
assembly
Rod
is
assembled
in
top
of
vacuum
diaphragm
Fig
A
T
27
Dowmhift
Solenoid
and
Vacuum
Diaphragm
AT
27
5
Remove
bolts
which
hold
valve
body
to
transmission
case
Fig
AT
28
Removing
Valve
Body
6
Loosen
lock
nut
CV
on
piston
stem
CD
Then
tighten
piston
stem
in
order
to
prevent
front
clutch
drum
from
falling
when
oil
pump
is
withdrawn
AT121
Fig
AT
29
Loosening
Band
Se11
Jo
7
Pull
out
input
shaft
8
Withdraw
oil
pump
using
Sliding
Hammer
ST25850000
Do
not
allow
front
clutch
to
come
out
of
position
and
drop
onto
floor
AT122
Fig
AT
30
Removing
Oil
Pump
Automatic
Transmission
TROUBLE
DIAGNOSIS
AND
ADJUSTMENT
Since
mo
automatic
transmission
troubles
can
be
repaired
by
simple
adjustment
do
not
disassemble
im
media
tely
Firstly
inspect
and
adjust
the
auto
D1
3tic
transmission
in
place
utilizing
the
Trouble
Shooting
Chart
If
the
trouble
can
not
be
solved
by
this
procedure
remove
and
disas
semble
the
automatic
tlllnsmission
It
is
advisable
to
check
overhaul
and
repair
each
part
in
the
order
listed
in
the
Trouble
Shooting
Chart
In
the
Trouble
Shooting
Chart
the
diagnosis
items
are
arranged
ac
cording
to
difficulty
from
easy
to
difficult
therefore
please
follow
these
items
The
tlllnsmission
should
riot
be
removed
unless
necessary
2
Tests
and
adjustments
should
be
inade
on
the
basil
of
standard
values
and
the
data
Should
be
recorded
INSPECTION
AND
ADJUSTMENT
BEFORE
TROUBLE
DIAGNOSIS
TESTING
INSTRUMENT
FOR
INSPECTION
I
Engine
t
chometer
2
Vacuum
gauge
3
Oil
pressure
gauge
It
is
convenieni
to
install
these
instruments
in
a
way
that
allows
meas
urements
to
be
made
from
the
driver
s
seat
CHECKING
OIL
LEVEL
In
checkIng
the
automatic
transmis
sion
the
oil
level
and
the
condition
of
oil
around
the
oil
level
gauge
should
be
examined
every
S
ooo
Ion
3
000
miles
This
is
an
easy
and
effective
trouble
shooting
procedure
since
some
changes
in
oil
condition
are
often
linked
with
developed
troubles
For
instance
Lack
of
oil
causes
defective
opera
tion
by
making
the
clutches
and
brakes
slip
resulting
in
severe
wear
This
is
because
the
oil
pump
sucks
air
causing
oil
foaming
thus
rapidly
deteriorating
the
oil
quality
and
pro
ducing
sludge
and
varnish
Excessive
oil
is
also
bad
because
of
oil
foaming
caused
by
the
gears
stirring
up
the
oil
During
high
speed
driving
excessive
oil
in
the
transmission
often
hlows
out
from
the
brealher
Me
urlns
011
level
To
check
the
nuid
leyel
sian
Ihe
engine
and
run
it
until
normal
operat
ing
temperatures
oil
temperature
SO
to
800C
122
to
1160F
Approxi
mately
ten
minute
of
operation
will
raise
the
temperature
to
this
range
and
engine
idling
conditions
are
stabi
lized
Then
apply
the
brakes
and
move
the
transmission
shift
lever
through
aU
drive
positions
and
place
it
in
park
P
position
In
his
inspec
tion
the
car
must
be
placc
d
on
a
level
surface
The
amount
of
the
oil
varies
with
the
temperature
As
a
rule
the
oil
level
must
be
measured
after
its
tempera
ture
becomes
sufficiently
high
I
Fill
the
oil
to
the
line
H
The
difference
of
capacities
between
both
H
and
L
is
approximately
0
4
liter
J
U
S
pt
Y
Imp
pt
and
therefore
do
not
fill
beyond
the
line
H
2
When
topping
up
and
changing
oil
care
should
be
taken
to
prevent
mixing
the
oil
with
dusl
and
water
In
pectlns
oU
condition
The
condition
of
oil
sticking
to
the
level
gauge
indicates
whether
to
OVOl
haul
and
repair
the
transmission
or
luok
for
Ihe
defective
part
If
the
oil
has
deteriorated
to
a
varnish
ike
quality
it
causes
the
con
trol
valve
to
stick
Blackened
oil
indi
cates
a
burned
clutch
brake
band
etc
AT
39
In
these
cases
the
transmission
must
be
repaired
CAUTION
I
In
checking
oil
IlVal
use
special
piper
Cloth
tohandla
the
18V81
llIugi
Ind
be
careful
not
to
let
the
scraps
of
paper
end
cloth
stick
to
the
IlIUp
b
U
lutomatic
transmission
fluid
having
OEXRON
ida
ons
only
in
the
3N71
B
eutomatic
trans
mission
c
Pay
IttBntion
blcau
the
oil
to
be
used
differs
from
that
used
in
the
Nissen
Full
Autometic
TllInsmis
sion
3N71A
N8V8r
mill
thl
oils
Note
Insert
the
gauge
fully
and
take
it
out
quickly
before
splesbing
oil
edheres
to
the
gauge
Then
observe
the
level
INSPECTION
AND
REPAIR
OF
OIL
LEAKAGE
When
oil
leakage
takes
place
the
portion
near
the
leakage
is
covered
with
oil
presenting
difficulty
in
detecting
the
spot
Therefore
the
places
where
oil
seals
and
gaskets
are
equipped
are
enumerated
below
Converter
housing
Rubber
ring
of
oil
pump
housing
Oil
seal
of
oil
pump
housing
Oil
seal
of
engine
crankshaft
Bolts
of
converter
housing
to
case
2
Transmission
and
rear
extension
Junction
of
transmission
and
rear
extension
Oil
cooler
tube
connectors
Oil
pan
Oil
pressure
inspection
holes
See
Fig
AT
81
Mounting
portion
of
vacuum
dia
phragm
and
downshift
solenoid
Breather
and
oil
charging
pipe
Speedometer
pinion
sleeve
Oil
seal
of
rear
extension
To
exactly
locate
Ihe
place
of
oil
leakage
proceed
as
follows