m
ii
I
ll
ic
i
tl
Cl
Ul
0
is
B
w
ii
W
oa
LW
L
CALIFORNIA
ANO
I
d
S
R
FUSIBLE
LINK
o
BATTERY
S
JSt
wGLQ
gWR
NON
GALIFORNIA
ANO
CANAOA
MOOELS
LOC
Off
Ace
ON
Sf
o
0
i
IGNITION
SWITCH
L
B
LN
I
15A
0
0
0
0
o
v
E
FUSE
BLOCK
M
F
i
L
11L1
u
R
1
i
ri
1
w
RESISTOR
BW
Il
BLj
L
lljlj
U6
1
BWY
W
B
8
HEAVY
OUTY
TYPE
Standard
for
Canada
and
option
for
U
S
A
LW
HEATER
MOtOR
IOffl
I
2
3
Kro
lli
H
FAN
SWITCH
ST
ANOARO
TYPE
Z
II
II
a
OJ
o
Cl
m
CD
n
n
Ql
CIl
CJ
l
3
Condition
Insufficient
heating
performance
No
heated
air
discharged
Insufficient
air
flow
to
floor
Insufficient
defrosting
performance
Cold
air
discharged
Insufficient
air
flow
to
defroster
Heated
air
discharged
with
lever
in
VENT
Blower
motor
does
not
run
Control
lever
drags
Outside
air
comes
in
with
fan
in
OFF
Noise
frol11
blower
motor
Body
Electrical
System
Probable
cause
Cooling
water
temperature
too
low
Heater
core
plugged
Insufficient
cooling
water
level
Malfunctioning
air
mix
door
Malfunctioning
water
cock
Blower
motor
speed
too
low
Malfunctioning
floor
door
Refer
to
No
heated
air
discharged
Malfunctioning
hoor
door
or
faulty
seal
Defroster
nozzle
plugged
Leak
at
defroster
duct
lo
nozzle
connection
Water
cock
not
operating
properly
Mode
door
not
operating
properly
or
seal
damaged
Fuse
melted
MOlor
wire
connector
disconnected
Faulty
switch
Faulty
motor
Faultyblower
control
amplifier
Inner
wire
rubbing
against
outer
case
end
Control
cable
bent
excessively
Malfunctioniilg
doors
door
levers
etc
Air
intake
door
not
operating
properly
Control
cable
out
of
adjustment
Loose
bolt
in
blower
motor
BE
56
Corrective
action
Check
thermostat
Rep1ace
as
nece
ry
Clean
Rem
Adjust
control
cable
Adjust
control
cable
Check
motor
terminal
voltage
Repair
poor
connection
and
discontinuity
Replace
motor
if
necessary
Replace
blower
control
amplifier
if
neces
sary
Adjust
control
cable
Adjust
control
cable
Clean
Correcl
Adjust
control
cable
Adjust
control
cable
Correct
cause
and
replace
qrrect
Replace
Check
and
correct
Replace
Adjust
control
cable
Correct
Ch
ck
and
COrrect
Repair
or
replace
Adjust
control
cable
Check
and
tighten
loose
bolts
DATSUN
210
Model
8310
Series
SECTIONAC
AIR
CONDITIONING
CONTENTS
DESCRIPTION
OUTLINE
OF
AIR
CONDITIONER
REFRIGERATION
SYSTEM
AIR
FLOW
VACUUM
SYSTEM
ELECTRICAL
CIRCUIT
GENERAL
SERVICE
REFRIGERANT
R
12
COMPRESSOR
OIL
MAINTENANCE
GENERAL
SERVICE
INSTRUCTIONS
SAFETY
PRECAUTIONS
EVACUATING
AND
CHARGING
SYSTEM
CHECKI
NG
FOR
LEAKS
REFRIGERANT
LEVEL
CHECK
COMPRESSOR
OIL
LEVEL
OHECK
PERFORMANCE
TEST
REFRIGERANT
LEAKS
SERVICE
PROCEDURES
FAST
IDLE
ACTUATOR
IDL
E
PULLEY
AND
COMPRESSOR
DRIVE
BELT
COMPR
ESSOR
CONDENSER
RECEIV
ER
DRIER
REFRIGERANT
LINES
I
COOLING
UNIT
EXPANSION
VALVE
THERMOSTAT
MAIN
RELAY
HEATER
UNIT
WATER
COCK
AC
2
AC
2
AC
3
AC
5
AC
6
AC
7
AC
9
AC
9
AC
9
AC
9
AC
9
AC
9
AC
1
AC14
AC15
AC
17
AC17
AC17
AC18
AC1B
AC19
AC19
AC
20
AC
20
AC
21
ACc21
AC
22
AC
22
AC
23
AC
23
AC
23
BLOWER
MOTOR
RESISTOR
AIR
CONDITIONER
CONTROL
FAN
SWITCH
MICROSWITCH
LOW
PRESSURE
SWITCH
MAGNET
VALVE
FUSE
REPLACEMENT
VACUUM
HOSE
DIAGRAM
WIRING
DIAGRAM
COMPRESSOR
MODEL
SC206
PRELIMINARY
CLEANING
COMPRESSOR
CLUTCH
SHAFT
SEAL
CYLINDER
HEAD
AND
VALVE
PLATE
DISCHARGE
AND
sU
CTiON
CONNECTORS
TROUBLE
DIAGNOSES
AND
CORRECTIONS
AIR
CONDITIONER
DIAGNOSES
BLOWER
MOTOR
DIAGNOSES
COMPRESSOR
DIAGNOSES
COMPRESSOR
CLUTCH
DIAGNOSES
VACUUM
SYSTEM
DIAGNOSES
PERFORMANCE
TEST
DIAGNOSES
PERFORMANCE
CHART
SERVICE
DATA
AND
SPECIFICATIONS
GENERAL
SPECIFICATIONS
INSPECTION
AND
ADJUSTMENT
TIGHTENING
TORQUE
SPECIAL
SERVICE
TOOLS
AC
23
AC
23
AC
23
AC
23
AC23
AC
24
AC
24
AC24
AC
24
AC
25
AC
26
AC
27
AC
27
AC
28
AC30
AC30
AC32
AC
32
AC
33
AC34
AC35
AC36
AC37
AC
41
AC
42
AC
42
AC
42
AC
43
AC
44
Air
Conditioning
4
1
Control
wire
2
Control
rod
3
Intake
actuator
4
Vacuum
switch
5
Check
valve
6
Intake
return
spring
7
Intake
door
AC268A
Fig
AC
9
Intake
Actuator
AC
7
ELECTRICAL
CIRCUIT
DESCRIPTION
The
following
wiring
diagram
pro
vides
a
complete
description
of
the
whole
circuit
When
both
the
ignition
switch
and
fan
switch
are
tu
ned
on
the
main
relay
is
actuated
and
electric
power
is
supplied
to
the
blower
motor
and
electric
clutch
of
the
compressor
The
blower
motor
speed
is
controlled
by
the
fan
switch
with
the
aid
of
resistors
The
compressor
clutch
is
actuated
by
the
thermostat
A
fuse
is
part
of
the
air
conditioner
harness
Air
Conditioning
Ale
position
Main
relay
Blower
motor
Fan
switch
Fusible
r
link
o
c
Fuse
This
fuse
is
built
into
air
con
harnes
s
I
L
RW
B
5
d
2nd
I
I
olst
Resistor
1
Battery
Ignition
Fuse
1
switch
Micro
switch
Low
pressure
switch
0
Thermost
T
I
CompreSsor
clutch
roo
h
Magnet
valve
AC269A
VENT
8
L
HEAT
DEF
and
REC
HEAT
position
Main
relay
Blower
motor
Fusible
1
link
0
O
C
Fuse
This
fuse
is
built
into
air
coil
harness
RW
o
Fan
switch
Ignition
switch
r
o
Fuse
5
d
2nd
olsl
I
Resistor
0
1
Micro
switch
j
Battery
Low
pressure
switch
0
J
The
most
T
tr
r
I
Compressor
clutch
Magnet
valve
AC270A
Fig
AC
IO
Electrical
Circuit
Ac
a
COMPRESSOR
OIL
LEVEL
CHECK
The
oil
used
to
lubricate
compres
sor
circulates
into
system
from
the
oil
sump
while
compressor
is
operating
Therefore
to
correctly
measure
com
pressor
oil
the
amount
of
oil
flowing
to
system
must
be
considered
If
a
considerable
amount
of
leakage
of
refrigerant
gas
happens
the
leakage
of
compressor
oil
is
also
considered
There
will
be
no
compressor
oil
leak
age
from
a
completely
sealed
system
When
system
operates
under
satisfying
condition
the
compressor
oil
level
check
is
unnecessary
When
checking
the
level
of
com
pressor
oil
or
when
replacing
any
component
part
of
the
system
use
the
following
service
procedure
This
facio
litates
to
return
oil
to
compressor
1
Operate
compressor
at
engine
idling
speed
I
OOO
rpm
or
below
with
controls
set
for
maximum
cooling
and
high
blower
speed
for
10
to
15
minutes
in
order
to
return
com
pressor
oil
to
compressor
2
Stop
the
engine
and
discharge
refrigerant
of
system
and
then
remove
compressor
from
the
car
3
Remove
compressor
filler
plug
Drain
compressor
oil
from
compres
sor
oil
sump
and
measure
the
amount
AC742
Fig
AC
23
Filler
Plug
4
Compressor
oil
is
satisfactory
if
the
following
amount
of
oil
remains
in
the
compressor
Residual
oil
140
to
220
cc
4
7
to
7
4
US
fl
oz
4
9
to
7
7
Imp
fl
oz
Air
Conditioning
5
Check
the
cleanliness
of
the
oil
If
the
oil
contains
chips
or
other
foreign
material
clean
oil
sump
with
new
oil
6
Discard
the
used
oil
and
fill
with
the
same
amount
of
new
oil
Add
oil
if
found
less
than
above
amount
If
compressor
is
inoperative
due
to
faulty
compressor
or
heavy
loss
of
refrigerant
remove
compressor
and
repair
as
necessary
Then
pour
oil
up
to
correct
level
and
install
on
engine
After
above
steps
have
been
com
pleted
recheck
oil
level
drain
oil
to
correct
level
if
level
is
excessively
high
CAUTION
a
The
oil
should
not
be
transfused
from
a
container
into
another
as
the
failure
will
possibly
cause
moisture
to
mix
with
the
oil
b
The
used
oil
should
not
be
returned
into
a
container
c
The
oil
should
not
be
used
if
its
state
of
preservation
is
not
clear
enough
PERFORMANCE
TEST
The
cooling
per
ormance
of
the
air
conditioner
changes
considerably
with
changes
in
surrounding
conditions
Testing
must
be
performed
using
the
correct
method
This
test
is
used
to
judge
whether
system
is
operating
cor
rectly
and
can
also
be
used
as
a
guiqe
in
checking
for
problems
1
Park
the
car
indoors
or
in
the
shade
2
Open
all
the
windows
of
the
car
fully
However
close
the
doors
3
Open
the
hood
4
Connect
manifold
gauge
to
high
and
low
side
service
valves
of
the
system
Refer
to
Handling
Manifold
Gauge
5
Set
air
lever
to
AIC
position
6
Set
temperature
lever
to
maxi
mum
cold
position
7
Set
blower
to
its
highest
speed
8
Start
the
engine
and
hold
engine
speed
at
1
500
rpm
9
After
the
air
conditioner
has
been
operated
for
about
10
minutes
meas
ure
system
pressures
at
high
pressure
discharge
side
and
low
pressure
suc
tion
side
10
Measure
the
temperature
of
dis
AC
17
charge
air
at
the
center
outlet
grille
11
Measure
the
temperature
and
humidity
of
the
evaporator
in
take
air
at
the
recirculating
air
inlet
of
the
evaporator
12
Measure
the
temperature
and
humidity
of
the
ambient
air
at
a
point
I
m
3
3
ft
front
of
condenser
However
a
dry
bulb
and
wet
bulb
must
not
be
placed
in
direct
sunlight
13
Check
for
any
abnormalities
by
comparing
the
test
results
with
stand
ard
pressure
Refer
to
Performance
Chart
Note
a
The
pressure
will
change
in
the
following
manner
with
changes
in
conditions
When
blower
speed
is
low
dis
charge
pressure
will
drop
When
the
relative
humidity
of
in
take
air
is
low
discharge
pressure
will
drop
b
The
temperature
will
change
in
the
following
manner
with
changes
in
conditions
When
the
ambient
air
temperature
is
low
the
outlet
air
temperature
will
become
low
If
the
test
reveals
that
there
is
any
abnormality
in
system
pressure
isolate
the
cause
and
repair
Refer
to
Trouble
Diagnoses
and
Corrections
REFRIGERANT
LEAKS
If
leaks
are
noticeable
leaky
parts
should
be
repaired
Then
system
should
be
fIlled
with
refrigerant
CAUTION
00
not
operate
compressor
with
refrigerant
level
excessively
low
If
this
caution
is
neglected
a
burnt
compressor
will
result
since
heavy
loss
of
refrigerant
usually
indicates
heavy
loss
of
compressor
liil
I
f
system
has
been
exposed
to
atmosphere
for
an
extended
period
of
time
I
receiver
drier
must
be
replaced
If
leaks
are
slight
and
no
air
is
present
in
system
add
refrigerant
as
necessary
To
detect
leaks
refer
to
Checking
LOW
PRESSURE
SWITCH
REMOVAL
AND
INSTALLATION
I
Disconnect
battery
ground
cable
2
Discharge
refrigerant
from
sys
tem
Refer
to
General
Service
3
Disconnect
connector
to
low
pressure
switch
4
Remove
low
pressure
switch
by
turning
the
switch
5
Installation
is
in
the
reverse
order
of
removal
INSPECTION
Using
a
circuit
tester
make
sure
that
low
pressure
switch
exhibits
con
tinuity
when
gas
pressure
of
refriger
ant
in
system
is
normal
and
that
low
pressure
switch
does
not
exhibit
con
tinuity
when
gas
pressure
drops
below
2
2
kg
cm2
31
p
i
MAGNET
VALVE
REMOVAL
AND
INSTALLATION
I
Disconnect
battery
ground
cable
2
Disconnect
magnet
valve
lead
wires
and
vacuum
hoses
3
Remove
magnet
valve
securing
screws
and
then
remove
magnet
valve
i
i
WrE
AC389A
Fig
AC
36
Removjng
Magnet
Valve
4
Installation
is
in
the
reverse
order
of
removal
INSPECTION
I
rest
continuity
with
ohmmeter
2
Apply
D
C
12
volts
across
termi
Air
Conditioning
031
under
this
state
orally
blow
through
one
vacuum
port
to
ensure
that
there
is
air
flow
at
the
other
FUSE
REPLACEMENT
REPLACEMENT
A
20
ampere
in
line
fuse
is
part
of
air
conditioner
harness
located
behind
glove
box
J
Disconnect
batiery
ground
cable
2
Remove
instrument
under
cover
3
Remove
glove
box
4
Take
out
fuse
holder
from
air
conditioner
harness
and
replace
fuse
with
a
new
one
CAUTION
If
fuse
is
blown
be
sure
to
climi
nate
the
cause
befure
installing
new
fuse
in
position
r
AC276A
Fig
AC
37
Fu
e
Replacement
VACUUM
HOSE
DIAGRAM
u
CJ
Magnet
valve
Al
1
From
intake
manifold
AC
24
Fast
idle
actuator
Check
valve
Vacuum
switch
Intake
actuator
I
0
0
2
S
1l
AC27BA
Fig
AC
38
Vacuum
Hose
Diagram
WIRING
DIAGRAM
CIRCUIT
DIAGRAM
Air
conditioner
system
G
DD
w
FUSIBLE
LINK
I
BATTERY
LG
Lr
LG
c
J
LW
J
I
THERMOSTAT
W
W
r
B
B
8
ALTERNATOR
IGNITION
SWITCH
il
W
LB
LLG
J
LOW
PRESSURE
SWITCH
L
c
J
L
c
J
l
J
MAGNET
VALVE
L
c
J
CJ
C
COMPRE
SOR
CLUTCH
LIT
IACC
15A
L1
3
E
FUSE
BLOCK
Air
Conditioning
W
1
8
t
FUSE
20A
MAIN
RELAY
J
rn
W
I
fJ
RESISTOR
Dt
J
M
BLOWER
MOTOR
W
c
J
c
J
C
r
BvM
LW
LY
I
MICRO
SWITCH
B
AC404A
Fig
AC
39
Circuit
Diagram
of
Air
Conditioner
I
AC
25