Page 468 of 548

Body
Electrical
System
Incorrect
Overlapped
area
Hea
t
wire
STARTING
SYSTEM
For
automatic
transmission
models
REPLACEMENT
AND
INSPECTION
Break
points
Inhibitor
switch
Refer
to
Section
AT
BE542
Inhibitor
relay
See
Fig
BE
B
Fig
BE
55
Incorrect
and
Correct
Deposition
of
Silver
Composition
HEATER
CAUTION
Before
starting
to
work
on
any
part
of
electrical
system
disconnect
battery
ground
cable
DESCRIPTION
Air
lever
1
Off
CnID
p
lever
lEU
B
I
HUT
HDI
DEI
R
C
HUT
I
III
OFF
1
2
3
I
Fan
switch
lev
Outside
air
drawn
in
through
the
cowl
top
grille
is
directed
through
the
air
intake
case
to
the
heater
unit
by
the
blower
The
heater
unit
includes
an
air
mix
door
which
controls
the
air
temperature
and
a
ventilation
door
and
floor
door
which
change
the
distri
bution
of
air
flow
The
air
intake
door
inside
the
air
intake
case
shuts
out
the
outside
air
when
the
heater
is
off
The
heater
controls
consisting
of
three
levers
are
located
in
the
middle
portion
of
the
instrument
panel
They
are
the
AIR
lever
which
selects
the
air
inlet
and
outlet
the
TEMP
lever
which
controls
the
temperature
and
the
FAN
switch
lever
which
regulates
air
flow
with
the
blower
Side
defrosters
are
provided
on
models
bound
for
Europe
Heated
air
is
discharged
from
the
side
outlets
to
remove
side
window
frost
and
cloudi
ness
in
frigid
weather
for
better
side
view
Inside
air
To
defroster
fr
1
rf
To
side
r
2
t
defroster
1
U
C
D
i
LJ
t
@
6
5
Outside
air
1
Air
mix
door
2
Ventilation
door
3
Heater
core
4
Floor
door
5
Water
cock
6
Blower
7
Air
intake
door
To
Ooor
BE137D
Fig
BE
56
Heater
Control
BE
23
Page 469 of 548
Body
Electrical
System
t
to
liP
1
ill
1
Center
V
t
fltilation
duct
2
Side
defroster
duct
3
Defroster
nozzle
4
Defroster
duct
5
Heater
unit
6
Heater
control
7
Water
cock
8
Water
inlet
hose
9
Water
outlet
hose
10
Air
con
duct
BEl38D
AIR
FLOW
VENTILATING
Fig
BE
57
Heater
Construction
I
Off
COlD
r
IUl
1
1
HUT
HOl
y
OIF
HEC
HEll
fll
OFl
l
2
3
J
Move
the
lever
to
the
desired
air
flow
i
To
center
Duwde
air
ventilator
J
U
V
D
ir
VENT
position
Move
the
lever
to
the
desired
temperature
BEl39D
Fig
BE
58
VentiIDting
Air
Flow
BE
24
Page 471 of 548

REMOVAL
AND
INSTALLATION
HEATER
CONTROL
SEMBLY
I
Disconnect
battery
ground
cable
2
Pull
off
control
lever
knobs
3
Remove
cllJs
r
lid
A
4
Remove
defroster
ducts
5
Disconnect
door
control
cables
and
rod
at
each
door
Body
Electrical
System
6
Disconnectharness
tonnec1or
7
Remove
heater
control
assembly
with
bracket
from
instrument
panel
by
loosening
attaching
screw
8
Install
heater
control
assembly
in
the
reverse
order
of
removal
After
installing
heater
oontrol
assembly
oon
trol
cables
and
rod
must
be
adjusted
by
referring
to
Adjusting
Heater
Con
trol
HEATER
UNIT
I
Disconnect
battery
ground
cable
2
Drain
engine
coolant
3
Remove
package
tray
with
brack
et
if
equipped
4
Remove
console
box
if
equipped
5
Remove
cluster
lid
A
6
Remove
heater
control
assembly
7
Remove
radio
receiver
8
On
air
conditioner
equipped
models
disconnect
cooler
ducts
at
heater
unit
side
9
Remove
center
ventilator
duct
10
Disconnect
blower
motor
har
ness
connector
II
Disconnect
inlet
of
wat
r
cock
and
outlet
of
heater
core
hoses
by
loosening
hose
clamps
12
Remove
heater
unit
after
re
moving
heater
unit
retaining
bolts
To
air
intake
door
BE19
C
Fig
BE
63
Heater
Control
Assembly
13
Install
heater
unit
in
the
reverse
order
or
removal
rf
o
t
a
1
BE190C
Fig
BE
64
Removing
Heater
Unit
BLOWER
MOTOR
I
Disconnect
battery
ground
cable
2
Disconnect
blower
motor
harness
connector
BE
26
3
Remove
blower
moto
after
rti
moving
blower
motor
retaining
screws
4
Install
blower
motor
in
the
re
verse
order
of
removal
RESISTOR
I
Disconnect
battery
ground
cable
2
Disconnect
harness
connector
3
Remove
resistor
by
pulling
it
Note
Resistor
can
be
removed
iIy
by
prying
from
above
and
below
with
a
fbt
blade
screwdriver
with
resmor
slightly
raised
from
heater
unit
4
Install
resistor
in
the
reverse
order
of
removal
1
Remtor
2
Blower
3
BlOWer
motor
BE244D
Fig
BE
65
Removing
Blower
Motor
and
Resistor
WATER
COCK
I
Remove
heater
unit
2
Remove
water
cock
attaching
screw
3
Disconnect
hoses
by
loosening
hose
clamps
4
Install
water
cock
in
the
reverse
order
of
removal
Page 472 of 548

IJi
Ir
c
r
I
BE192C
Fig
BE
66
Removing
Water
Cock
ADJUSTING
HEATER
CONTROL
AIR
MIX
DOOR
I
Set
TEMP
lever
at
maximum
HOT
position
2
Push
air
mix
door
lever
in
direc
tion
of
arrow
and
press
temperature
control
cable
outer
case
in
direction
of
TEMP
lever
While
doing
so
secure
outer
case
with
clip
BE252C
Fig
BE
67
Adjusting
Air
Mix
Door
Note
Make
sure
that
water
cock
is
fully
closed
when
TEMP
lever
is
in
maxilnum
COLD
position
Body
Electrical
System
VENTILATION
DOOR
I
Set
AIR
lever
at
RECIRC
posi
tion
2
Push
ventilation
door
relay
lever
in
direction
of
arrow
to
shut
out
air
flow
to
center
outlet
and
press
venti
lation
door
control
rod
into
relay
lever
clamp
BE253C
Fig
BE
68
Adjusting
Ventilation
Door
Note
Make
sure
that
ventilation
door
is
fully
open
when
AIR
lever
is
in
VENT
position
AIR
INTAKE
DOOR
Set
AIR
lever
at
OFF
position
2
Push
air
intake
door
lever
in
direction
of
arrow
to
shut
out
outside
air
flow
and
press
air
intake
door
control
cable
outer
case
in
direction
of
AIR
lever
While
doing
so
secure
outer
case
with
clip
BE255C
Fig
BE
69
Adjusting
Air
Intake
Door
BE
27
Note
Make
sure
that
air
intake
door
is
fully
open
outside
air
can
flow
into
air
intake
case
when
AIR
lever
is
in
VENT
position
FLOOR
DOOR
Set
AIR
lever
at
OFF
position
2
Push
floor
door
lever
in
direction
of
arrow
to
shut
out
air
flow
to
floor
and
defroster
and
press
floor
door
control
cable
outer
case
in
direction
of
AIR
lever
While
doing
so
secure
outer
case
with
clip
BE256C
Fig
BE
70
Adjusting
Floor
Door
Note
Make
sure
that
floor
door
is
fully
open
air
flows
to
floor
and
defroster
when
AIR
lever
is
in
HEAT
position
DISASSEMBLY
AND
ASSEMBLY
OF
HEATER
UNIT
Remove
heater
uni
t
2
Disconnect
heater
core
inlet
and
outlet
hoses
by
loosening
hose
clamps
3
Remove
clips
securing
front
and
rear
heater
cases
and
separate
them
4
Take
out
heater
core
5
Assemble
heater
unit
in
the
re
verse
order
of
removal
Page 473 of 548

Body
Electdcal
System
INSPECTION
Check
the
following
items
if
blower
motor
fails
to
rotate
FUSE
To
check
for
burned
out
fuse
use
the
same
procedure
as
that
for
ordina
ry
fuses
with
a
circuit
tester
or
test
lamp
BLOWER
MOTOR
POWER
SUPPLY
Disconnect
blower
motor
harness
to
connect
main
harness
2
Connect
one
test
lamp
lead
wire
i
I
Heater
case
as
mbly
2
Heater
cote
BE193C
Fig
BE
71
Heater
Unit
to
main
harness
for
blower
motor
and
the
other
to
ground
3
Turn
ignition
switch
to
ACC
position
test
lamp
should
go
on
BLOWER
MOTOR
1
Disconnect
blower
motor
harness
to
connect
fan
switch
and
connect
the
harness
to
ground
2
Turn
ignition
switch
to
ACC
position
Blower
motor
should
rotate
FAN
SWITCH
Test
continuity
through
fan
switch
with
a
test
lamp
or
ohmmeter
BE
2B
OFF
1
2
3
I
1
0
01
2
I
3
0
I
4
01
BE766C
Fig
BE
72
Fan
Switch
RESISTOR
TItere
should
exist
continuity
be
tween
terminals
of
resistors
althouBh
values
of
resistors
are
different
HEATER
RELAY
For
heavy
duty
type
I
There
should
be
continuity
be
tween
terminals
D
and
@
but
not
between
@
and
@
2
There
should
be
continuity
be
tween
terminals
@
and
@
when
supplying
OC
12
volt
across
terminals
D
and@
I
@
I
I
j
i
i
@
fc
4@
j
I
V
AC197A
Fig
BE
73
Heater
Relay
Page 475 of 548
WIPER
MOTOR
WINDSHIELD
WASHER
MOTOR
REAR
WIPER
MOTOR
REAR
WINDOW
WASHER
MOTOR
m
w
o
HORN
CIGARETTE
LIGHTER
CLOCK
HAZARD
FLASHER
LAMP
STOP
LAMP
ROOM
LAMP
LUGGAGE
ROOM
LAMP
TAIL
LAMP
CLEARANCE
LAMP
LICENSE
PLATE
LAMP
COMBINATION
METER
LAMP
l
I
ll
6
C
l
ii
en
g
0
o
m
till
oill
l
I
t1
l
CO
l
m
l
m
0
z
t
15A
10A
14
fA
20A
16
T
r
t1
l
t1
l
CO
CO
CJ
CJ
1
1
m
m
0
0
z
z
HEATER
lAIR
CONDITIONER
ENGINE
REVOLUTION
SWITCH
FUEL
CUT
SOLENOID
VACUUM
CUT
SOLENOID
AUTO
CHOKE
HEATER
THROTTLE
OPENER
SOLENOID
TURN
SIGNAL
LAMP
GAUGE
I
FUEL
L
WATER
TEMPERATURE
WARNING
LAMP
BRAKE
CHARGE
OIL
PRESSURE
SEAT
BELT
WARNING
BUZZER
BACK
UP
LAMP
KICKDOWN
SOLENOID
TACHOMETER
REAR
DEFOGGER
f
c
It
1
1
m
g
II
n
a
n
c
It
c
1J
c
CIl
z
G
S
3
OJ
o
Cl
m
CD
In
Ql
Page 478 of 548
m
W
w
t
e
CALIFORNIA
ANO
BATTERY
FU
MOOELS
g
G
II
V
FUSIBLE
LINK
G
uQ
t
WR
NON
cALlFORNIA
ANO
CANAOA
MOOELS
FUSE
BLOCK
ii
I
ll
l
er
0
er
15A
RG
r
I
W
I
0
0
0
0
tl
ij
a
3
Cl
E
0
too
m
a
f
0
II
OFf
I
IST
2ND
I
IAIBICIAIBlc
liB
C
1
I
101
1
10
10
0
5
11101
116
OI66
I
I
I
I
I
I
6
1
0
I
H
I
101010
2
2
12
8
1161616
LIGHTING
SWITCH
rtt
I
Q
l
B
B
I
I
I
8
00
100
2
2
GW
G
y
jl
I
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g
fi
GY
GY
Ot
I
GW
RG
GW
T
R
cON
INOICATOR
LAMP
IA
TI
r
H
Jl
L
t1
j
GW
RAOIO
ILLUMINATION
LAMP
IrGW
GI
to
GY
r
l
I
3
I
L
HEATER
CONTROL
PANEL
ILLUMINATION
LAMP
I
GWCJ
lOr
GYO
c
I
ASH
TRAY
ILLUMINATION
CJ
LAMP
CLOCK
H
Gya
3
C3
L
INATION
G
J
J
Y
l
B
I
ILLUMINATION
I
CONTROL
UNIT
G
W
INSTRUMENT
HARNESS
COMBINATION
LAMP
r
r
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z
lI
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Page 500 of 548
m
ii
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ll
ic
i
tl
Cl
Ul
0
is
B
w
ii
W
oa
LW
L
CALIFORNIA
ANO
I
d
S
R
FUSIBLE
LINK
o
BATTERY
S
JSt
wGLQ
gWR
NON
GALIFORNIA
ANO
CANAOA
MOOELS
LOC
Off
Ace
ON
Sf
o
0
i
IGNITION
SWITCH
L
B
LN
I
15A
0
0
0
0
o
v
E
FUSE
BLOCK
M
F
i
L
11L1
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ri
1
w
RESISTOR
BW
Il
BLj
L
lljlj
U6
1
BWY
W
B
8
HEAVY
OUTY
TYPE
Standard
for
Canada
and
option
for
U
S
A
LW
HEATER
MOtOR
IOffl
I
2
3
Kro
lli
H
FAN
SWITCH
ST
ANOARO
TYPE
Z
II
II
a
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m
CD
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