Page 532 of 548
REMOVAL
1
Remove
each
screw
securing
dis
charge
and
suction
connectors
using
TOD
Driver
Bit
2
Pull
out
each
discharge
and
suc
tion
connector
Note
Memorize
mounted
direction
of
discharge
and
suction
connectors
to
ensure
correct
reassembling
a@
AC873
Fig
AC
63
Removing
Discharge
and
Suction
Connectors
Air
Conditioning
INSTALLATION
I
Attach
new
O
ring
to
each
cy
lindrical
portion
of
discharge
and
suc
tion
valves
Note
Apply
clean
lubricant
to
O
ring
so
that
it
can
be
fitted
tightly
to
cylindrical
portion
and
crankcase
hole
AC
31
2
Insert
each
discharge
and
suction
valves
into
correct
valve
port
in
crank
case
by
matching
it
with
mark
on
cylinder
head
3
Set
each
valve
in
the
same
posi
tion
as
it
was
before
removal
and
tighten
screws
with
specified
torque
cD
Tightening
torque
Discharge
and
suction
connectors
2
1
to
3
2
kg
m
15
to
23
ft
b
Page 535 of 548

J
COnlp
reSSOI
clutch
is
not
J
engaged
c
00
ha
voltage
decreased
to
es
thall
lO
5V
Lead
wire
or
com
pressor
clutch
is
dead
I
Ground
terminal
of
coil
is
poor
a
t
connection
Repair
connection
Refer
to
CompreSior
Clutch
Diagnoses
J
J
r
In
c
e
Clutch
is
not
en
gaged
yet
replace
compressor
dutch
lr1
vetChatgO
of
Ief
ge1ant
I
I
e
refrigotant
gas
10
n
o
t
cnt
j
that
sight
gla
ss
of
receiver
drier
has
onlY
a
few
bubble
Engine5peed
l
OOrpm
i
l
r
Check
for
dis
charge
pressure
OK
if
dbcnarge
pres
ure
is
reduced
Discharge
pres
sure
is
not
reduced
l
Compressor
clutch
is
engaged
but
compre
sor
doe
not
IUn
Cbeck
and
re
adjust
gap
of
clutch
Clea
Il
oil
OJ
dust
on
contact
sur
face
of
clutch
if
slipping
con
ti
n
ues
rCPlaO
J
compressor
clutch
Check
belt
teMion
and
adjust
it
lfbelt
bwor
l
out
or
damaged
ie
pl
ce
iI
Air
in
refrigeration
System
J
Discharge
system
ftom
service
valve
on
discharge
side
Evacuate
a
nd
rech
arge
the
Lystem
J
When
torque
is
stm
grellt
repair
or
rtV1ace
compressor
j
T
son
rod
l
mp
teSSOI
j
Internal
problem
in
cornpre
sor
cyl
inder
Check
y
tem
Repau
or
replace
nece
tY
J
r
Compte
r
oille
ing
J
Air
blOW
on
spot
whcre
oil
leak
e
vidence
is
round
Then
check
for
refrigerant
leakS
us
n
leak
detectof
Refrigerant
leaking
Repau
01
replace
compttUOr
I
NO
teftig
lea
ing
Wipe
clean
oil
wi
h
Jag
L
Noisy
onlY
when
clutch
is
engaged
Check
for
oo
c
comprenor
mount
ing
Dolts
Retighten
bolts
Compressor
drive
belt
islOosc
Adjust
belt
ttM1on
If
cotTlpre
sor
is
noisY
yet
repair
or
replace
compres
sor
Noisy
when
clutch
is
not
engaged
Remove
cQm1JressOt
belL
Turn
pulley
of
compressot
clutch
by
hand
and
check
for
noise
If
noisC
is
MaId
repair
com
preM
or
clutCh
01
o
B
0
a
Ut
Ut
o
a
a
i
o
Ut
A
o
l
Cl
o
l
l
tC
Page 544 of 548
Air
Conditioning
TIGHTENING
TORQUE
Compressor
bracket
to
cylinder
block
kg
m
ft
lb
3
7
to
5
1
27
to
37
37
to
5
1
27
to
37
Compressor
to
compressor
bracket
Refrigerant
line
connection
3
8
in
diameter
tube
1
2
in
diameter
tube
3
0
to
3
5
22
to
25
4
5
to
5
0
33
to
36
Compre
or
Electromagnetic
coil
kg
m
ft
lb
2
1
to
3
2
15
to
23
0
7
to
1
0
5
1
to
7
2
1
5
11
0
7
5
1
Cylinder
head
and
connector
Seal
plate
securing
cap
Clutch
hub
AC
43
olIIl