Engine
Control
fuel
Exhaust
Systems
Non
California
models
except
FU
model
Automatic
transmission
equipped
models
@
REMOVAL
CALIFORNIA
MODELS
AND
FU
MODEL
I
Remove
catalytic
converter
shel
ter
and
rear
exhaust
tube
shelter
2
Temporarily
loosen
bolts
securing
exhaust
mounting
insulator
to
body
and
remove
bolts
securing
muffler
lower
clamp
imd
muffler
to
muffler
upper
clamp
Note
Take
care
Dot
to
drop
muffler
heat
insulator
3
Remove
rear
exhaust
tube
from
catalytic
converter
and
remove
it
from
car
as
follows
I
Remove
bolts
securing
exhaust
mounting
insulator
to
body
and
put
rear
exhaust
tube
on
rear
axle
case
as
shown
in
Fig
FE
9
1
Front
tube
assembly
2
Pre
muff1er
3
Exhaust
tube
clip
4
Momer
wembly
5
Muffler
clamp
ring
rubber
6
Rear
tube
7
Exhaust
mounting
insulator
8
Exha
st
tail
mounting
bracket
9
Exhaust
mounting
1
ttacket
8@
@
4
wp
8
@
Tightening
torque
kg
m
ft
lb
@
2
0
to
2
6
14
to
t9
@
0
8
to
1
2
5
8
to
8
7
@
3
2
to
4
3
23
to
31
FE629
Fig
FE
B
E
haust
System
Non
California
mode
e
cept
FU
modet
FE639
Fig
FE
9
Putting
Rear
E
halUt
Tube
2
Pull
rear
exhaust
tube
assembly
forward
to
place
as
shown
in
Fig
FE
IO
Then
pull
it
further
while
swaying
rear
exhaust
tube
assembly
clockwise
and
counterclockwise
FE
B
II
F
E640
Fig
FE
IO
Removing
Rear
E
xhault
Tube
Assembly
4
Remove
catalytic
converter
from
front
exhaust
tube
5
Temporarily
loosen
nuts
securing
f
root
exhaust
tube
to
exhaust
mani
fold
6
Remove
front
exhaust
tube
from
exhaust
mounting
bracket
7
Remove
bolt
securing
V
bolt
housing
clamp
to
gusset
Engine
Control
Fuel
Exhaust
Systems
8
Remove
front
exhaust
tube
from
exhaust
manifold
NON
CALIFORNIA
MODELS
EXCEPT
FU
MODEL
I
Temporarily
loosen
nuts
securing
front
exhaust
tube
assembly
to
ex
haust
manifold
2
Remove
front
exhaust
tube
as
sembly
from
exhaust
mounting
brack
et
3
Temporarily
loosen
bolts
securing
exhaust
mounting
insulator
to
body
and
remove
bolts
securing
muffler
lower
clamp
and
muffler
to
muffler
upper
clamp
4
Remove
exhaust
tube
clip
5
Break
sealant
off
the
front
tube
to
rear
tube
connection
Note
A
sealant
is
applied
to
the
tube
connections
to
eliminate
the
leak
age
of
exhaust
gases
Observe
the
procedures
outlined
later
in
this
section
as
a
guide
6
Remove
front
tube
from
exhaust
manifold
then
remove
rear
tube
from
car
Refer
to
California
Models
and
FU
Model
for
removal
When
disconnecting
the
exhaust
tube
connections
observe
the
follow
ing
parts
I
Break
old
sealant
off
the
con
nection
by
lightly
tapping
around
the
tube
with
a
hammer
and
twisting
muffler
F
E630
Fig
FE
11
Breaking
Sealant
Fig
FEd
2
2
Using
a
rubber
hammer
tap
on
the
front
end
of
the
muffler
while
pushing
it
toward
rear
The
muffler
assembly
can
then
be
taken
out
FE632
Fig
FE
13
Tapping
Muffler
with
a
Rubber
Hammer
INSPECTION
I
Check
pre
muffler
muffler
as
sembly
and
tubes
for
cracks
damage
or
corrosion
Replace
if
necessary
2
Replace
bracket
and
mounting
rubber
that
are
cracked
fatigued
or
sweated
INSTALLATION
Install
exhaust
system
which
has
been
removed
as
an
assembly
in
re
verse
order
of
removal
Observe
the
following
CALIFORNIA
MODELS
AND
FU
MODEL
1Jl
Tightening
torque
Exhaust
manifold
to
front
tube
nuts
2
0
to
2
6
kg
m
14
to
19
fHb
U
bolt
housing
clamp
to
gusset
bolt
3
2
to
4
3
kg
m
23
to
31
ft
bl
U
bolt
clamp
securing
nuts
1
6
to
2
1
k
l
m
12
to
15
ft
bl
Exhaust
mounting
bracket
to
transmission
nuts
0
8
to
1
2
kg
m
5
8
to
8
7
ft
Ibl
Exhaust
mounting
bracket
to
front
tube
bolt
3
2
to
4
3
k
l
m
23
to
31
ft
Ib
FE
9
CatalytiC
converter
to
front
tube
bolts
3
2
to
4
3
kg
m
23
to
31
ft
Ibl
Catalytic
converter
to
rear
tUbe
bolts
3
2
to
4
3
kg
m
23
to
31
ft
Ibl
Exhaust
tail
mounting
bracket
to
body
bolts
0
8
to
1
2
kg
m
5
B
to
8
7
ft
Ibl
Exhaust
mounting
insulator
to
exhaust
tail
mounting
bracket
nut
0
8
to
1
2
kg
m
5
8
to
8
7
ft
Ib
Exhaust
mounting
insulator
to
rear
tube
nut
O
B
to
1
2
kg
m
5
8
to
8
7
ft
Ib
Catalytic
converter
shelter
bolts
O
B
to
1
2
kg
m
5
8
to
B
7
ft
Ib
Rear
exhaust
tube
shelter
bolts
0
3
to
0
5
kg
m
2
2
to
3
6
ft
bl
Installation
precautions
I
When
assembling
be
careful
not
to
let
gas
leak
from
around
connec
tions
of
exhaust
system
components
Evenly
tighten
nut
securing
exhaust
manifold
to
front
exhaust
tube
2
Always
maintain
sufficient
clear
ance
between
heat
shield
insulators
and
adjacent
parts
See
Fig
FE
I7
3
Be
sure
to
install
new
gaskets
and
bolts
after
removing
following
parts
Front
tube
Catalytic
converter
Rear
tube
4
Install
mounting
parts
as
sub
assembly
on
car
body
I
Always
locate
mounting
rubbers
in
such
way
that
preload
applied
to
them
is
kept
to
minimum
f
Do
not
apply
excessive
load
I
F
E289
Fig
FE
J4
Mounting
Rubbe
Engine
Control
Fuel
Exhaust
Systems
NON
CALIFORNIA
MODELS
EXCEPT
FU
MODEL
Install
exhaust
system
in
reverse
order
of
removal
Observe
following
precautions
til
Tightening
torqu
Exhaust
manifold
to
front
tube
nuts
2
0
to
2
6
kg
m
14
to
19
ft
Ibl
Exhaust
mounting
bracket
to
transmission
nuts
0
8
to
1
2
kg
m
5
8
to
8
7
ft
Ibl
Exhaust
mounting
bracket
to
front
tube
bolt
3
2
to
4
3
kg
m
23
to
31
ft
b
Exhaust
tube
clip
bolt
0
8
to
1
2
kg
m
5
8
to
8
7
ft
bl
Exhaust
tail
mounting
bracket
to
body
bolts
0
8
to
1
2
kg
m
5
8
to
8
7
ft
Ibl
Exhaust
mounting
insulator
to
exhaust
tail
mounting
bracket
nut
O
B
to
1
2
kg
m
5
8
to
8
7
ft
Ib
Exhaust
mounting
insulator
to
rear
tube
nut
0
8
to
1
2
kg
m
5
B
to
8
7
ft
Ibl
Installation
precautions
I
Always
assemble
parts
so
that
no
gas
leaks
from
around
connections
Evenly
tighten
nut
securing
exhaust
manifold
to
front
tube
fixing
plate
2
Insert
end
of
tube
until
it
comes
into
contact
with
stopper
Then
secure
it
with
exhaust
tube
clip
and
inject
a
suitable
sealing
compound
through
slit
in
tube
until
it
overflows
Refer
to
Sealing
Compound
3
When
installing
exhaust
tube
and
muffler
make
sure
that
a
proper
clear
ance
is
maintained
between
these
parts
and
parts
on
car
body
See
Fig
FE
18
4
For
installation
of
mounting
in
sulator
refer
to
California
Models
and
FU
model
for
installation
precautions
Note
a
After
installation
check
that
mounting
I
bbenl
and
mounting
insulator
are
free
from
undue
stress
If
any
of
above
parts
is
not
installed
properly
excessive
noises
or
vibra
tions
may
be
transmitted
to
car
body
b
Check
all
tube
connections
for
ex
haust
gas
leaks
and
entire
system
for
unusual
noises
with
engine
run
ning
B
j
@
A
B
f
I
A
v
Section
A
A
Oearance
mm
in
1
30
to
40
1
18
to
1
57
2
13
5
to
19
5
0
531
to
0
768
3
20
5
to
26
5
0
807
to
1
043
4
23
to
33
0
91
to
1
30
5
20
to
30
0
79
to
1
18
@
Section
B
B
6
Exhaust
fmisher
equipped
models
except
Wagon
23
to
33
0
91
to
1
30
Other
models
21
to
31
0
83
to
1
22
FE634
Fig
FE
18
Proper
Clearance
for
Exhaust
System
Non
California
models
except
FU
model
FE
11
Enr
in
e
Control
Fuel
l
c
I
xhaust
System
i
SEALING
COMPOuND
If
exhaust
tubes
are
separated
at
connection
to
renew
muffler
assembly
etc
use
the
Genuine
Nissan
Sealant
Exhaust
Sealant
Kit
20720
N2225
to
eliminate
gas
leakage
past
the
joint
Be
sure
to
observe
following
proce
dures
ee
Fig
FJ
r21
I
Wipe
clean
all
the
oontact
por
tions
of
tube
joints
allow
them
to
dry
thoroughly
2
Temporarily
mount
in
place
muf
fler
assembly
and
or
exhaust
tube
as
an
assembled
unit
on
the
car
i
Insert
the
male
tube
into
the
female
tube
fully
until
the
front
end
of
the
female
tube
touches
the
stopper
on
the
male
tube
A
55mm
2
17in
B
t
Smm
0
59i
AI
B
Il
L
l
F
E574
Fig
FE
19
Ex
unut
Tube
Connection
4
Torque
exhaust
tube
clip
securing
bolt
and
exhaust
tube
mounting
bolt
to
specifications
liJ
Tightening
torque
Exhaust
tube
clip
bolt
0
8
to
1
2
kg
m
15
8
to
8
7
h
bl
5
Squeeze
5
to
6
cc
0
31
to
0
37
cu
in
of
sealant
into
injector
from
the
sealant
tube
Be
sure
to
place
the
cap
back
to
the
sealant
tube
since
sealant
will
dry
Sealant
tube
A
5
to
6
cc
0
31
toO
37cuin
FEltl
Fig
FE
20
Squeezing
Senlant
to
Injector
6
Position
the
nozzle
of
injector
to
the
guide
and
press
it
there
firmly
Inject
sealant
slowly
until
sealant
be
gins
to
flow
out
of
the
slit
of
the
tube
This
indicates
that
the
bead
requires
no
further
sealant
Excessive
sealant
can
cause
a
clogged
tube
See
Fig
FE
22
After
injecting
wash
injector
thor
oughly
in
clean
water
to
remove
all
FE
12
FE109
Fig
FE
21
Exhaust
Sealant
Kit
traces
of
sealant
7
Start
the
engine
and
let
it
idle
slowly
for
ten
minutes
minilnum
to
harden
sealant
with
the
heat
of
ex
haust
gas
8
Check
the
oondition
of
sealant
before
driving
the
car
It
is
also
essen
tial
that
the
car
should
not
be
accel
erated
sharply
for
20
to
30
minutes
subsequent
to
this
operation
FE568
Fig
FE
22
Injecting
Seatant
Bumper
height
I
Place
car
on
a
flat
surface
under
curb
weight
condition
Tires
must
be
inflated
to
rated
pressure
2
Measure
height
above
ground
of
bumper
at
two
mounting
locations
as
shown
in
Figs
BF
7
and
BF
8
3
If
bumper
height
is
not
within
the
specification
loosen
shock
ab
sorber
attaching
bolts
and
nuts
Then
adjust
bumper
height
After
adjust
ment
tighten
bolts
and
nuts
securely
Front
bumper
height
H
360
to
408
mm
14
17
to
16
06
in
Rear
bumper
height
H
Sedan
and
Hatchback
391
to
433
mm
15
39
to
17
05
in
Wagon
376
to
418
mm
14
BO
to
16
46
in
Sedan
and
Hatchback
Body
I
J
S
H
I
BF740B
Fig
BF
7
Front
Bumper
Height
Wagon
O
J
H
j
BF741B
Fig
BF
8
Rear
Bumper
Height
BF
7
Body
2
Length
of
shock
absorber
Front
shock
absorber
I
164
6
46
q
j
0
I
0
0
67
2
64
Rear
shock
absorber
G
riA
l
yll
L
J
J
Unit
mm
in
3
Checking
shock
absorber
I
Place
car
in
front
of
a
wall
Apply
hand
brake
and
place
wheel
chocks
securely
2
Place
a
jack
between
wall
and
extend
jack
approximately
20
mm
0
79
in
The
bumper
should
move
approxilnately
50
mm
I
97
in
back
ward
through
shock
absorber
opera
tion
See
Fig
BF
IO
Note
Use
a
jack
with
y
of
more
than
600
kg
I
3231b
94
3
70
rL
I
i
r
T
l
f
L
W
67
2
64
1
8F742B
Fig
BF
9
Length
of
Shock
Absorber
3
Make
sure
bumper
returns
to
its
original
position
when
jack
is
re
tracted
Note
When
replacing
shock
absorb
ers
make
Sure
they
are
of
the
same
type
and
rating
and
manufactured
by
the
same
maker
4
For
rear
bumper
utilize
the
same
procedures
as
described
for
front
bumper
f
BF7438
1
Front
bumper
2
Jack
3
Wheel
chock
Fig
BF
10
Checking
Shock
Abaorber
Function
BF
8
FRONT
BUMPER
REMOVAL
AND
INSTALLATION
1
Loosen
bolts
attaching
front
bumper
to
shock
absorbers
and
re
move
bumper
See
Fig
BF
5
2
Loosen
bolts
attaching
shock
ab
sorbers
to
radia
tor
core
support
and
side
members
and
remove
shock
absorbers
3
Install
shock
absorbers
and
front
bumper
in
reverse
order
of
removal
and
adjust
bumper
height
as
shown
in
Fig
BF
7
fj
Tightening
torque
Front
bumper
Bumper
to
shock
absorber
attaching
bolt
6
0
to
8
0
kg
m
43
to
58
ft
Ib
Shock
absorber
to
body
attaching
bolt
and
nut
front
0
93
to
1
2
kg
m
6
7
to
B
7
ft
Ibl
attaching
bolt
and
nut
sida
1
9
to
2
5
kg
m
14
to
18
ft
b
REAR
BUMPER
REMOVAL
AND
INSTALLATION
1
Loosen
bolts
attaching
rear
bumper
to
shock
absorbers
and
re
move
rear
bumper
See
Fig
BF
6
2
Loosen
bolts
and
nuts
attaching
shock
absorbers
to
side
members
and
remove
shock
absorbers
3
Install
shock
absorbers
an
rear
bumper
in
reverse
order
of
removal
and
adjust
rear
bumper
height
as
shown
in
Fig
BF
B
fj
Tightening
torque
Rear
bumper
Bumper
to
shock
absorber
attaching
bolt
rear
6
0
to
8
0
kg
m
43
to
58
ft
b
Shock
absorber
to
body
attaching
bolt
and
nut
rear
0
93
to
1
2
kg
m
6
7
to
8
7
ft
b
attaching
bolt
and
nut
side
6
0
to
BoO
kg
m
43
to
58
ft
b
HOOD
ADJUSTMENT
Hood
can
be
adjusted
with
bolts
attaching
hood
to
hood
hinges
hood
lock
mechanism
and
hood
bumpers
Adjust
hood
for
an
even
fit
between
front
fenders
Adjust
hood
according
to
the
following
procedures
I
Adjust
hood
fore
and
aft
by
loosening
bolts
attaching
hood
to
hinge
and
repositioning
hood
2
Loosen
hood
bumper
lock
nuts
and
lower
bumpers
until
they
do
not
contact
front
of
hood
when
hood
is
closed
3
Set
striker
at
center
of
hood
lock
and
tighten
hood
lock
securing
bolts
temporarily
4
Raise
two
hood
bumpers
until
hood
is
flush
with
fenders
5
Tighten
hood
lock
securing
bolts
after
the
proper
adjustment
has
been
obtained
REMOVAL
AND
INSTALLATION
I
Open
hood
and
protect
body
with
covers
to
prevent
scratching
painted
surface
2
Mark
hood
hinge
locations
on
hood
for
proper
reinstallation
3
Holding
both
sides
of
hood
unscrew
bolts
securing
hinge
to
hood
and
remove
hood
This
operation
re
quires
two
men
4
Installation
is
in
the
reverse
order
of
removal
HOOD
LOCK
CONTROL
REMOVAL
AND
INSTALLATION
1
Disconnect
control
cable
from
hood
lock
2
Remove
hood
lock
3
Remove
control
cable
retaining
clamp
from
engine
compartment
4
Remove
hood
lock
release
handle
attaching
bolts
and
remove
hood
lock
release
handle
and
control
cable
from
dash
side
panel
5
Installation
is
in
the
reverse
order
of
removal
referring
to
Hood
Adjust
Body
@
C
ZiIfii
1
Striker
2
Hinge
3
Hood
bumper
4
Hood
lock
BF526B
Fig
BF
16
Adju
ting
Hood
1
Cable
bracket
2
Cable
clip
3
Hood
lock
4
Safety
catth
lever
5
Striker
3
II
5
1
LeS5
than
rJ
3
5
mm
O
l
BF746B
Fig
BF
17
Hood
Lock
Control
ment
6
Open
and
close
hood
several
times
to
check
operation
7
Make
sure
safety
catch
lever
re
tains
hood
properly
when
hood
lock
is
disengaged
Note
a
Lubricate
pivot
safety
catch
lever
and
return
spring
b
Inspect
safety
catch
lever
and
re
turn
spring
for
defonnation
fatigue
or
rusting
BF
ll
Adjustment
TRUNK
LID
ASSEMBLY
Trunk
lid
can
be
adjusted
with
bolts
attaching
trunk
lid
to
trunk
lid
hinge
and
trunk
lid
lock
striker
I
Loosen
bolts
attaching
trunk
lid
to
trunk
lid
hinge
2
Move
trunk
lid
fore
and
aft
and
up
and
down
to
obtain
a
flush
fit
between
trunk
lid
and
rear
fender
L
BF543B
Fig
BF
39
Adjusting
Trunk
Lid
3
After
alignment
is
properly
made
tighten
bolts
securely
4
To
obtain
a
snug
fit
between
trunk
lid
and
weatherstrip
loosen
trunk
lid
lock
striker
attaching
bolts
enough
to
move
lock
striker
working
striker
up
or
down
and
from
side
to
side
as
required
I
Fig
BF
40
Trunk
Lid
Lock
Striker
Body
5
After
desired
adjustment
is
ob
tained
tighten
trunk
lid
lock
striker
attaching
bolts
securely
Removal
and
Inatallatlon
Open
trunk
lid
2
Mark
trunk
lid
hinge
locations
on
trunk
lid
for
proper
reinstallation
3
Support
trunk
lid
by
hand
and
remove
bolts
attaching
trunk
lid
to
hinge
Then
remove
trunk
lid
4
Installation
is
in
the
reverse
order
of
removal
TORSION
BAR
Removal
and
installation
Open
trunk
lid
2
Support
trunk
lid
and
remove
each
torsion
bar
from
trunk
lid
hinge
brackets
Use
a
suitable
screwdriver
wrapped
with
rag
to
avoid
slipping
Note
Take
care
when
removing
as
it
is
under
tension
n
J
7
YZ
BF545B
Fig
BF
41
Removing
Torsion
Bar
3
Installation
is
in
the
reverse
order
of
removal
BF
17
TRUNK
LID
LOCK
AND
LOCK
CYLINDER
Removal
and
installation
Open
trunk
lid
2
Remove
trunk
lid
lock
attaching
bolts
and
remove
trunk
lid
lock
from
trunk
lid
8F3138
Fig
BF
42
Removing
Trunk
Lid
Lock
3
To
remove
lock
cylinder
pry
off
retaining
clip
on
lock
cylinder
from
inside
of
trunk
lid
and
remove
lock
cylinder
from
trunk
lid
outer
panel
4
Installation
is
in
the
reverse
order
of
removal