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Chapter  2 Cooting system 59 
1 I VISCOUS (IPlVC  I,m coupling (I,~mpc,alu,e sensitIve  1VIle shown) 2.5 Tuppill\l -lIplhc COlllilll1 h,vel in the c~J)alls,on \;lI\k 27 Checkin U  the  drive-belt  IClls,on (28 hire CIlUulC) 
2  Routino Illaintcnanco 
Altho ,n1C, ... "ls SPOC""]!! utlhe Rouhnc M .. "UcnanCf! SOChOr! on Ihe 110111 01 the m;uu,a1 c;lrIy oul the lol1oWl!ljl p.occduoes 
Check cnoling syslcm lor /c,1k.~ 1 In spe cl  Iht! coolin!! sysh),l)  hose s 'llcludlll!) the ,adIOiIO' :,"<1 Iwate. hoses for damage. detcriOlllll0n i1nd sccullly If Ihelt) is I'Irly IOulle;1I'01] of swelling  01  p
COf/ec t tension If .equir e d . 
9 Run the enuine f o r severlll minutes Ihen rec hec k  t he  lension. 
Renew,1/Jtilreeze 10 O.am  i1nd flush Ihe CO(lhng  System as descrlhed in Sections 3 and 4 . 11 F,II the coollllg system With Ihe correct solullon of watel and amlf,ccle as desc"hed in SeClions 5 and 6 . 
3 
Cooling sysl e m  -drai"inU 
If pOSSIble. ensu,e  thilt the engine IS cold belo.t! d.al"i"lJ Ihe cool ant. 10 aVOid the fisk of scalding. 
2  Remove Ihe .adlatOf or expanSIon  tank  IIlIe. cap. If the eflUlnc IS hot. Ih ls must be  done vl;lry  caul,ously, because  a sudden release 0 1 
Fig. 2.3 Clltawa y view o f Iho expan sio n tlln k  showin g tho plastic lovel indicator  -tH rowed (Sec 2) 
P'".'·S5U'0  CilIl ,esull II. the cool(lnl !.>oIling  i1nd blOWing Oul. On ,1 hot enUlIle. plilce iI cluth ove, the caf} and lurn il  ve. y uently. '0 release  tim p,ess\lIe slowly. 3 flel110ve the SplilSh shield frOI11 b enomh the ra(II;IIOf. of i1pplrcilble 
" Unless !he coolilnt IS beinu discarded and thc ca. 's over (I slilt illJle 
d'illl1.  ,,'"ce a deiln IWO i1nd a half gallon Conl;1ine. underneath the ,adlaIOl. !) Rel110ve the radlatOl bOllom hose lind allow the coo'al11 10 drili" . 6 If the SyStel1'IS to be completely d,ained. rcmove the cyhnde. block d.;1I1' pluU and draIn oul Iho .emainlng coolant hom tho engine . ThiS d'illf' plug IS locilted all the s,de of the cyl inder block to Ihe rear of the oiliolicr. 7 On  1I10deis wilh all eXJ}ilnSlon tank 'emove the rad.alO' cap as well 
4 Cooling systom -ftushing 
In  IUlIe. !he cooling syStel11 Will lose ils efficiency because o f a bu,ld'lIp 01 .uSI and sedunen t in the radiator. To clean the .adliltol. .emove thc IllIer  Cill)  i1nd 'he bOllom hose ilnd !lush Ihe radialo" by inse.llng a hose in Iho  f,lle. car> neck i1nd funninu Wille. th.ough fOf about tr.m I11mules . 2 If Ihere is a Ilea vy aCCUmuliltlOn 01 sediment. it  is betler to .eve.se 
flu sh Ihe .adl~tor. by connecting the water supply 10 Ih o  boltom of the rilclmof alld allowinu II 10 flow oul of the tOIl.  Speclnl hose adapters arc avai lable to enahle thIS to be done w ith the rild.ator In  I)OSllion. but It is p,efe.able '0 removc the lad,ato. and tum il upside down. 
3 Remove t he  thernlos,a, (Section 8) then .eve.se lIush Ihe engine wi,h  a W1l1e. hose u n lll  clean waler flows from the .ndlat Of bottom h ose connectIon. 
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Chapter 6 Manual gearbox and automatic transmission 123 
When towing a  vehic le wIth automl11ic  uansmission it is impoltllllt to observe the precautIons  gIven til ,he 'Jading and Towing' se<:,ion at the Iront 01 the manual. Due to the complexity of  the au'oma',c tran smission unit.  If performance IS not up 10 s tandard, or  overhaul is necessary, it IS impera tive  that this be left to  the locallllain agents who will have the special  equipment for fault diagnosis and rectiflcallon. The content  of  the following sections is thereforc  confined  to supplying  gener", Informl11ion 1'Ind any service information and ins t.uc tion tha i cnn  be used  by the owner. 
19 Routine Illilinte,wno 
At the i!lle.vnls  SI)CClfiecllll Iho  ROllllne  Milintennnce seCIlOll in the I.onl 01 th e Illanllal  cnllY Oul Ihe follOWIng  p'ocp.dwe 
Luuricow  selector link'1[}() , Applv the h;rrldh.,lke  th(:n  J,lck \lp the  front  of Ihc Cill ,'lid Support 
,n  nxle  Slnnds 
2 Orlthe Irnkn!JCs at cndl end 01 Ihe  genrsh ,h rml on the Icfl·hnnd "le 01 Ihe Iransnll~s,on lowel the cnr \0 Iho wound, 
Check  /mn.Wllissioll fluid level 4 Elrlll!! the engIne  and trnnsnllSSlon to nOllllal  ope.IlIUl!IIp.llIperillllfe 
and  I)alk  tho vehlchl on le vel  grOllnd 5 Wi,h Ihe engIne  idllll(l. move tht:  1.,lnsnllSj"on St:leclt>r lev!]r through ill! pOSlllons 1!lIee lImes.  Ihen onuaue '1" ,11111 wall for ;rt lea~t one minute. 6 With ,he engine 51111 idling, wllhd.ilW Ihe lr.1nSnllSSIOll d,psllck. 
Wipe it dean, reinsert II, wilhd •• 1W 11 for Ihe second  !line nnd read off the levol. 7 Two tv pes 01 automatic transnllssion fluid  a.e nvarlilblc (sec SpccifiCiltions  10' tv,>c numbe.s) .1nd It is ImpO,I,ln , Ihilt IheV 'lIe nOI mixed. The colour 01 the  dipstick. 10' flUId  level  checklllg  denotes which fluid tvpe to use , 8 If a tlr1nsnllssion  requlII"U 1,1ter tvpe  fluid IS I'lled 10 " to'
adjus'or screw n  lew h,fIlS . 13 Tlghlolllhe adJuslo, sOcw to 14 Nm (10 Ihl II) IISIilU  a SUItable lo,que  wrcnch From Ih,s poSlllon slaCken the adJusle r screw bv exact Iv I'll \Urns (pre·1983 models) or 2 Iwns ( 1983 and  late, 
model),  Ihen tighten Ihe locknut Wllhoul  diSlUrblllg Ihe pOsition of Ihe adjuster sc,ow . 
14 R econnec t the downshift cable  and lowe' Ihe car 10 Ihe ground. 
20 Automalic transmission -removal (HId refining 
If l)Osslble, ,aise  the car on a hOlsl o. place it  over an  inspectIon pit. Alternatively, it WIll ho necessary  10 Jack up Ihe  car to obtain the Illaximum possible amount of wOlking  room undernealh. 2 Place a large d.ain  pan benealh the transmiss.on  sump (011 pan) 
Ihen.  working horll  the ,car, loosen  the a!laching boilS  and allow ,he lIuld to drain.  nemove  all thO bohs excep t tho two I.onl  ones  to draIn as mIlch fluid as pOSSIble, th on temporarilV .efit Iwo bolls at th e re,1I 10 hold it  in place . 3 Remove  tho Slilrte. moto. as desc.ibed in Chapter 12 . • jWhero  apphcable, rernove  the access  cover Dnd ad3pto, plale  bolts, 
Ie the  engine  untrl the to.qu e converter  drain plug is visible, then 
unsc.ew  Iho plug and d.ain  Iho Ihud  Into a suit3ble con winer.  Refl! and l'Uh ten Iho plug. 
Fig. 6 .25 Checkill{J tho au tomatic transmission lIuid lovel (Soc 19) 
Fig. 6.2 6 FrQ,1 bn'ko band adjustment (Sec 19) 
A Arllf/SICI sc/t'w a Locknut 
C Downslu/t Icvel D Downs/u/t c.lblc 
Fig. 6.27 Torquo convorter to driveplato boll -arrowod (Sec 20) 
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