
03-08-06
Ford Design Integral Power Steering Gear
03-08-06
VALVE HOUSING
7W-T65P
C1239 -A
FIG. 7—Removing or Installing Lock
Nut
drain the remaining fluid from the
gear.
2.
Mount the gear in a soft-jawed
vise.
3.
Remove the lock nut and the
brass washer from the adjusting screw.
4.
Turn the input shaft to either
stop then, turn it back approximately
1 3/4 turns to center the gear.
5.
Remove the two sector shaft
cover attaching screws and the
identif-
ication tag.
6. Tap the lower end of the sector
shaft with a soft-hammer to loosen it,
then lift the cover and shaft from the
housing as an assembly. Discard the
O-ring.
7.
Turn the sector shaft cover coun-
terclockwise off the adjuster screw.
8. Remove the four valve housing
attaching bolts. Lift the valve housing
from the steering gear housing while
holding the piston to prevent it from
rotating off the worm shaft. Remove
the valve housing and the lube passage
O-rings and discard them.
9. Stand the valve body and piston
on end with the piston end down. Ro-
tate the input shaft counterclockwise
out of the piston allowing the ball
bearings to drop into the piston.
10.
Place a cloth over the open end
of the piston and turn it upside down
to remove the balls.
11.
Remove the two screws that at-
tach the ball guide clamp (Fig. 6) to
the ball nut and remove the clamp and
the guides.
12.
Install the valve body assembly
in the holding fixture (do not clamp
in a vise) and remove the lock nut and
the attaching nut as shown in Fig. 7.
13.
Carefully slide the input shaft,
worm and valve assembly out of the
valve housing. Due to the close diame-
trical clearance between the spool and
housing, the slightest cocking of the
spool may cause it to jam in the hous-
ing.
14.
Remove the shim from the
valve housing bore.
OIL SEAL
INLET TUBE SEAT
OUTLET TUBE SEAT
DUST SEAL
G1549-A
FIG.
8—Valve Housing Disassembled
Too/-T<
Tool-
T57L-500-A ,^^^
G1364-A
FIG. 9—Removing Bearing and Oil
Seal
PARTS REPAIR
OR REPLACEMENT
Valve Housing
1.
Remove the dust seal (Fig. 8)
from the rear of the valve housing
with Tools T59L-100-B and T58L-
101-A and discard the seal.
2.
Remove the snap ring from the
valve housing.
3.
Turn the fixture to place the
valve housing in an inverted position.
4.
Insert special tool in the valve
body assembly opposite the seal end
and gently tap the bearing and seal
out of the housing as shown in Fig.
9. Discard the seal. Caution must be
exercised when inserting and removing
the tool to prevent damage to the
valve bore in the housing.
5.
Remove the fluid inlet and outlet
tube seats with an EZ-out if they are
damaged.
Press Ra
Tool-
T65P-3524-A7
G1363-A
FIG. 10—Installing Valve Housing
Bearing
6. Coat the fluid inlet and outlet
tube seats with vaseline and position
them in the housing. Install and tight-
en the tube nuts to press the seats to
the proper location.
7.
Coat the bearing and seal surface
of the housing with a film of vaseline.
8. Position the bearing in the valve
housing. Seat the bearing in the valve
housing with the tool shown in Fig.
10.
Make sure that the bearing is
free to rotate.
9. Dip the new oil seal in gear lu-
bricant; then, place it in the housing
with the metal side of the seal facing
outward. Drive the seal into the hous-
ing until the outer edge of seal does
not quite clear the snap ring groove
(Fig. 11).
10.
Place the snap ring in the hous-
ing; then, drive on the ring with the
tool shown in Fig. 11 until the snap
ring seats in its groove to properly lo-
cate the seal.procarmanuals.com

03-08-08
Ford Design Integral Power Steering Gear
03-08-08
LONG END
AWAY FROM
SEAL
Press Ram
G1375-A
FIG. 15— Installing Sector Shaft
Outer Seal
1.
Mount the valve housing in the
holding fixture with the flanged end
up.
2.
Place the required thickness
valve spool centering shim (Fig. 6) in
the housing. Use one shim only.
3.
Carefully install the worm and
valve in the housing.
4.
Install the attaching nut in the
housing and torque it to specification
(Part 3-13).
5.
Install the lock nut (Fig. 7) and
torque it to specification (Part 3-13).
6. Place the piston on the bench
with the ball guide holes facing up.
Insert 44ie worm shaft into the piston
so that the first groove is in alignment
with the hole nearest to the center of
the piston (Fig. 16).
7.
Place the ball guide in the pis-
ton. Place the 27 balls in the ball
guide (Fig. 16) turning the worm in a
clockwise direction as viewed from the
input end of the shaft. If all of the
balls have not been fed into the guide
upon reaching the right stop, rotate
the input shaft in one direction and
then in the other while installing the
balls.
After the balls have been in-
stalled, do not rotate the input shaft
FIRST GROOVE OF WORM SHOULD BE IN
ALIGNMENT WITH THIS HOLE
G1554-A
FIG. 16—Assembling Piston on Worm Shaft
INPUT SHAFT
SECTOR
SHAFT
ADJUSTMENT
SCREW
G1547-A
FIG. 77—Adjusting Mesh
or the piston more than 3 1/2 turns
off the right stop to prevent the balls
from falling out of the circuit.
8. Secure the guides in the ball nut
with the clamp (Fig. 6).
9. Position a new lube passage O-
ring in the counterbore of the gear
housing.
10.
Apply vaseline to the teflon seal
on the piston.
11.
Place a new O-ring on the valve
housing.
12.
Slide the piston and valve into
the gear housing being careful not to
damage the teflon seal.
13.
Align the lube passage in the
valve housing with the one in the gear
housing, and install but do not tighten
the attaching bolts.
14.
Rotate the ball nut so that the
teeth are in the same plane as the sec-
tor teeth. Tighten the four valve hous-
ing attaching bolts to specifications.
15.
Position the sector shaft cover
O-ring in the steering gear housing.
Turn the input shaft as required to
center the piston.
16.
Apply vaseline to me sector
shaft journal then position the sector
shaft and cover assembly in the gear
housing. Install the steering identifica-
tion tag and two sector shaft cover at-
taching bolts. Torque the bolts to spe-
cifications.
17.
Attach an in-lb torque wrench
to the input shaft. Adjust the mesh
load to specifications as shown in Fig.
17.procarmanuals.com

03-09-01
Saginaw Design Integral Power Steering Gear
03-09-01
PART 3-9 Saginaw Design
Integral Power Steering Gear
COMPONENT INDEX
STEERING GEAR
Cleaning and Inspection (See Page 03-01)
Description
Disassembly and Assembly
Mesh Load Adjustment
Removal and Installation
Overhaul
MODEL APPLICATION
All
Models
Ford
09-01
09-03
09-01
09-02
09-04
Mercury
N/A
N/A
N/A
N/A
N/A
N/A
Meteor
N/A
N/A
N/A
N/A
N/A
N/A
Cougar
N/A
N/A
N/A
N/A
N/A
N/A
Fairlane
N/A
N/A
N/A
N/A
N/A
N/A
Falcon
N/A
N/A
N/A
N/A
N/A
N/A
Montego
N/A
N/A
N/A
N/A
N/A
N/A
Mustang
N/A
N/A
N/A
N/A
N/A
N/A
Lincoln-
Continental
N/A
N/A
N/A
N/A
N/A
N/A
Thunderbird
N/A
N/A
N/A
N/A
N/\
N/A
Continental-
Mark III
N/A
N/A
N/A
N/A
N/A
N/A
A page number indicates that the item is for the vehicle listed at the head of the column.
N/A indicates that the item is not applicable to the vehicle listed.
DESCRIPTION
The Rotary Valve Safety power
steering gear operates entirely on dis-
placing fluid to provide hydraulic fluid
pressure assists only when turning. As
the entire gear assembly is always full
of fluid, all internal components of the
gear are immersed in fluid making
periodic lubrication unnecessary. In
addition, this fluid acts as a cushion
to absorb road shocks that may be
transmitted to the driver. All fluid
passages are internal except the pres-
sure and return hoses between the
gear and pump.
The rotary valve provides a smooth
transmission through the driving range
of steering wheel effort. A torsion bar
transmits the road feel to the driver.
Response of the steering gear to effort
applied to the steering wheel has been
greatly increased.
The rack-piston nut is one piece and
is geared to the sector shaft. Lash be-
tween the sector shaft and rack-piston
nut is maintained by an adjusting
screw which is retained in the end o\'
the shaft uear (Eiiz.l).
IN-VEHICLE ADJUSTMENTS AND REPAIRS
During the breaking in period of
the vehicle, it is probable that some
of the factory adjustments will change.
These changes in adjustment do not
necessarily affect the satisfactory op-
eration of the steering gear assembly
and ordinarily do not require re-ad-
justment unless there is excessive lash
or other malfunctioning. The only ad-
justment that should be performed in
the vehicle is the total over center
position load (mesh load) to eliminate
excessive lash between the sector shaft
and rack teeth.
MESH LOAD ADJUSTMENT
1.
Disconnect the Pitman arm from
the sector shaft and remove the steer-
ing wheel hub.
2.
Disconnect the fluid return line
at the reservoir; at the same time cap
the reservoir return line pipe.
3.
Place the end of the return line
in a clean container and cycle the
steering wheel in both directions as
required, to discharge the fluid from
the gear.
4.
Turn the gear 1/2 turn off cen-
ter (either direction). Using a 24 in-
lb torque wrench on the steering wheel
nut, determine the torque required to
rotate the shaft slowly through a 20
degree arc.
5.
Turn the sear back to center and
repeating the method of reading tor-
que as in Step 4, above, loosen the
adjuster lock nut, turn the screw in-
ward with a 7/32-inch Allen wrench
until the reading is equal to 6 in-lbs
in excess of Step 4 above, and retigh-
ten the lock nut while holding the
screw in place.
6. Recheck the readings and re-
place the Pitman arm and the steering
wheel hub.
7.
Connect the fluid return line to
the reservoir and fill the reservoir
with C1AZ-I9582-A Fluid to the
proper level.
procarmanuals.com

03-09-03
Saginaw Design Integral Power Steering Gear
03-09-03
shaft and install and tighten the attach-
ing bolts to specification.
6. Connect and tighten the fluid
pressure and the return line to the
steering gear.
7. Fill the power steering pump and
cycle the steering gear. Check for
leaks.
Check the reservoir fluid level
again and add as required.
MAJOR REPAIR OPERATIONS
Disassembly and reassembly of the
unit and the subassemblies must be
made on a clean workbench. As in re-
pairing any hyldraulically operated
unit, cleanliness is of tftfiiost impor-
tance. Therefore, the bench, tools, and
parts must be kept clean at all times.
Thoroughly clean the exterior of the
gear with a suitable solvent and, when
necessary, drain as much of the hy-
draulic fluid from the gear as possible.
DISASSEMBLY INTO
SUB-ASSEMBLIES
1,
Mount the steering gear in a
vise.
(Fig..
2\
2.
Rotate the end plug retaining
ring to place one end of the ring
opposite the hole in the housing.
3.
Working through the hole in the
housing (Fig. 3), unseat the retaining
ring then work it out of the groove
with a screwdriver.
4.
Rotate the input shaft in a coun-
terclockwise direction using a 3/4
inch, 12-point socket wrench to force
the end plug out of the housing. Do
not rotate the shaft any more than
necessary to remove the plug. Further
rotation will allow the balls to fall
from their circuit and allow the rack-
piston to become disengaged from the
sector shaft. Remove the O-ring from
the housing and discard it.
5.
Rotate the input shaft 1/2 turn
in a clockwise direction to draw the
piston inward.
6. Turn the end plug (Fig. 4) count-
erclockwise out of the piston with a
1/2 inch drive extension.
7.
Remove the lock nut from the
sector shaft adjustment screw. Discard
the nut.
8. Remove the four cover attaching
screws. Rotate the sector shaft adjust-
ment screw with an Allen wrench until
the cover is free of the housing. Re-
move the cover and the O-ring. Dis-
card the O-ring.
9. Turn the input shaft as required
to center the sector shaft teeth in the
housing.
10.
Tap the end of the sector shaft
with a soft-faced hammer to free it
from the housing.
11.
Remove the adjuster plug lock
nut.
12.
Remove the adjuster p>ug with
spanner wrench T65P-3A537-A (Fig.
15).
13.
Insert the tool shown ir Fig. 6
LOCK NUT RETUF™ P0RT
INLET PORT
TORSION BAR
STUB SHAFT
SECTOR SHAFT
ADJUSTMENT SCREW
ADJUSTER PLUG
HOUSING
SECTOR SHAFT
G
1649-
A
FIG. 2—Steering Gear
END PLUG
G1648-A
FIG. 3—Removing End Plug
Retaining Rinaprocarmanuals.com

03-09-04
Saginaw Design Integral Power Steering Gear
03-09-04
CLAMP
BALL
RETURN GUIDE
TEFLON
RINGS (3)
VALVE
SPOOL
0-RING SPOOL
SEAL
INLET
PORT SEAT
CHECK
VALVE
RETURN
PORT
SEAT
SPRING
STUB
SHAFT
ASSEMBLY
TEFLON
RING
RACK-PISTON
END PLUG
O-RING
HOUSING
END PLUG
RETAINING
RING
FLEXIBLE
COUPLING
'BEARING
LOCK
NUT
GROUND
STRAP
RETAINING
RING
DUST
SEAL
OIL
SEAL
ADJUSTER
PLUG
O-RING SEAL
THRUST
BEARING
SPACER
BEARING
RETAINER
SPOOL
SPRING
RETAINING
RING
FIG. 4—Steering Gear Disassembled
SPANNER
WRENCH
Tool - T65P-
lG
1646-A
FIG. 5—Removing Adjuster Plug
14.
Pull the stub shaft and valve as-
sembly from the housing.
15.
Lift the worm, lower thrust
bearing and the races from the hous-
ing.
REPAIR
OF SUB-
ASSEMBLIES
Do not clean, wash, or soak seals in
cleaning solvent.
STEERING GEAR HOUSING
1.
Remove the snap ring (Fig. 7)
G
1647-A
that secures the sector shaft seals in
the lower end of the housing. Remove
the lower spacer washer.
2.
Remove the lower seal (double
lip),
spacer washer, upper seal (single
lip) with Tools T85L-1O1-A and
T59L-100-B (Fig. 8).
3.
Check the housing bearing for
wear and remove the bearing only if
worn or damaged. Working from the
lower end of the housing (Fig. 9) press
the bearing out of the housing. Dis-
card the bearing.
.HOUSING
LOWER
SEAL (DOUBLE LIP)
Tool
- T 65P-3D517-A
G
1645-A
FIG. 6—Removing Rack Piston
into the end of the rack-piston until it
contacts the worm shaft. Rotate the
stub shaft in a counterclockwise direc-
tion until the worm is free of the
rack-piston. Withdraw the rack-piston
from the housing making sure that the
tool is held all the way in the piston
to prevent dropping the balls. Do not
disassemble the rack-piston at this
time.
SNAP
RING
INLET
PORT
SEAT
RETUkN
PORT
SEAT
G
1643-A
FIG. 7—Steering Gear Housing Disassembledprocarmanuals.com

03-09-07
Saginaw Design Integral Power Steering Gear
03-09-07
VALVE SPOOL
DAMP EN
ERO-RING
TORSION BAR
G 1633-A
FIG. 18 —Removing Spool
from Valve Body
7.
Dip three new valve body O-
rings and teflon rings in C1AZ-
19582-A lubricant. Install the O-rings
on the valve body being careful not to
twist them. Slide the three teflon rings
into place over the O-rings being care-
ful not to stretch them any more than
necessary.
8. Lubricate a new dampener O-
ring and install it in the spool groove.
9. Assemble the stub shaft in the
valve body making sure that the
groove in the cap engages the pin in
the body. Tap the cap lightly with a
soft-faced hammer to seat it in the
valve body.
10.
Dip the valve spool in C1AZ-
19582-A. With the notch of the spool
toward the valve body, carefully slide
the spooi over the shaft and into the
body rotating it slightly to permit easy
entry. Make sure that the dampener
O-ring is distributed evenly to prevent
TEFLON RING
damage. Guide the spool to engage
the notch with the dowel in the body.
11.
Place the spool spring on the
stub shaft with the larger diameter
toward the spool. Work the small end
of the spring down over the shaft until
the small end is seated in the groove
of the stub shaft.
12.
If, during the assembly of the
valve, the stub shaft and end cap as-
sembly is allowed to slip out of en-
gagement with the valve body pin, the
spool will be permitted to enter the
valve body too far. The dampener O-
ring seal will expand into the valve
body fluid grooves preventing with-
drawal of the spool. Attempt to with-
draw the spool with a slight pull and
much rotary motion. If this does not
free the spool after several tries, make
sure that the spool is free to rotate;
place the valve body on a flat surface
with the notched end up, and tap the
spool with a wooden or plastic rod
until the O-ring seal is cut and the
spool can be removed. Replace the
dampener O-ring seal and proceed
with the assembly procedure as be-
fore.
RACK-PISTON
1.
Cut the teflon ring and the O-
ring from the piston.
2.
Place the assembly on a clean
lint-free cloth and remove the screws
that attach the ball return guide clamp
to the rack piston and remove the
clamp (Fig. 19).
3.
Lift the ball return guides from
the rack-piston.
4.
Remove Tool T65P-3D517-A
from the piston and remove the re-
maining balls.
5.
Thoroughly clean all parts.
END PLUG
RACK PI STON
DARK COLORED BALLS
(11 REQUIRED)
V
0-RING
POLISHED BALLS
(II REQUIRED)
BALL RETURN GUIDE
CLAMP
B
G1296. A
6. Lubricate a new O-ring and tef-
lon ring. Install the O-ring on the pis-
ton being qareful not to twist it. Slide
the teflon ring into place being careful
not to stretch it any more than neces-
sary.
7.
Slide worm (Fig. 20) fully into
the rack-piston. Load 16 balls into the
guide hole nearest the teflon ring
while slowly rotating the worm count-
erclockwise to feed the balls through
circuit. Alternate the dark colored
balls with the polished balls through
the circuit.
TEFLON RING
FIG. 19—Rack-Piston Disassembled
G 1632-A
FIG. 20—Assembling Rack Piston
Apply Lubriplate liberally to one of
the ball return guides and install the
six remaining balls in the guide. Place
the other half of the guide in position
and insert them into holes in the
rack-piston. Be sure that the dark ball
in the guide is installed next to the
polished ball in the rack-piston. Install
the ball return guide clamp with
screws and lock washers. Tighten the
screws to 8-12 ft-lbs.
8. The worm groove is ground with
a high point in the center. V/hen the
rack-piston passes over this high point
there should be a preload of 1-4 in-
lbs.
Clamp the rack-piston in a vise
with soft jaws with the worm shaft
pointing up. To avoid distortion, do
not tighten the vise too tight.
9. Place the valve assembly on the
worm, engaging the worm drive pins.
Rotate the worm until it extends 1
1/4 inch from the rack-piston to the
thrust bearing face. This is the center
position.
10.
Place an in-lb torque wrench
with a 3/4-inch-deep wall 12-point
socket on the stub shaft, and rotate
the wrench through an arc of approxi-
mately 60 degrees in both directions
several times, then take a torque read-
ing. The highest average reading ob-
tained with the worm rotating should
be between 1-4 in-lbs.
11.
If this reading is too high or
too low a new set of balls should beprocarmanuals.com

03-09-08
Saginaw Design Integral Power Steering Gear
03-09-08
Code
Size
6
7
8
9
10
11
Diameter
Mean
0.28117
0.28125
0.28133
0.28141
0.28149
0.28157
Size Range of Ball
(Inch)
0.28112-0.28122
0.28120-0.28130
0.28128-0.28138
0.28136-0.28146
0.28144-0.28154
0.28152-0.28162
FIG. 21 —Worm Ball Sizes
installed. Service replacement balls are
available in the sizes shown in (Fig.
21).
12.
Note the ball size stamped on
the rack-piston and install the next
size larger balls to increase the pre-
load. If no number is stamped on the
rack-piston, the original ball code size
was No. 7.
A change of one ball size larger will
increase the preload approximately
one in-lb. Final preload on replace-
ment balls should be 2-3 in-lbs.
Remove the valve assembly from
the worm and the rack-piston from
the vise.
13.
Insert Tool T65P-3D517-A into
the plug end of the rack and piston to
contact the worm shaft (Fig. 22).
Apply pressure on the tool while ro-
tating the worm shaft out of the pis-
ton and rack. Leave the tool in place
until the piston is installed in the
housing.
END OF TOOL MUST BE IN
CONTACT WITH WORM
SHAFT
Tool * T65P-3D517-A
FIG. 22—Installing Tool
in Raek-Piston
G 1631-A
ASSEMBLY OF
STEERING GEAR
1.
Secure the steering gear housing
in a vise.
2.
Lubricate the worm shaft, lower
thrust bearing, and races; then posi-
tion the thrust bearing and races on
the worm.
Align the valve body drive pin on
the worm, with the narrow pin slot in
the valve body. Be sure O-Ring seal
between the valve body and the worm
head is installed.
3.
Position the valve assembly and
the worm shaft in the housing as a
unit (Fig. 23). Do not push against the
stub shaft as this could cause the stub
shaft and cap to pull out of the valve
body, allowing the spool seal to slip
into valve body fluid grooves. Install
the valve assembly by pushing on the
outer diameter of the valve body hous-
ing with the finger tips. Be sure that
the teflon rings are not binding inside
the housing. The valve assembly is
correctly seated when the fluid return
hole in the gear housing is fully vis-
ible.
4.
Place the tool shown in Fig. 24
over the end of the stub shaft.
5.
Lubricate a new adjuster plug
O-ring and install it in the adjuster
plug groove.
6. Install the adjuster plug over the
end of the stub shaft and tighten it
DRIVE PIN
just enough to be sure all parts are
properly seated. Remove Tool T65P-
3A537-B.
7.
Install the adjuster plug locknut
loosely on the plug.
8. Tighten the adjuster plug with
wrench J7624 while rotating the input
shaft. As soon as additional drag is
noted, back the adjuster plug off 1/8
turn. Measure the input shaft drag
with an in-lb torque wrench.
9. Tighten the adjuster plug (Fig.
25) to obtain a 1-3 in-lb preload in ex-
cess of the drag that was measured
previously. Tighten the adjuster plug
lock nut and recheck the thrust bear-
ing preload. Total preload must not
exceed 8 in-lbs.
10.
Install Tool T65P-3805-A in
the steering gear housing. Position the
rack-piston as shown in Fig. 26. Be
sure that Tool T65P-3D517-A is con-
tacting the worm shaft. Push the
rack-piston inward until it contacts
the worm shaft while keeping pressure
applied to Tool T65P-3D517-A. Turn
the stub shaft clockwise until the
middle rack groove in the rack-piston
is aligned with the center of sector
shaft roller bearing. Remove the tool
from the housing.
11.
Lubricate a new O-ring with
C1AZ-19582-A and position it in the
sector shaft cover.
12.
Thread the sector shaft cover
on the adjusting screw until it bottoms
then back it off 1 1/2 turns.
13.
Install the sector shaft so that
the center gear tooth meshes with the
center groove in the rack-piston. Be
sure that the cover O-ring is in place
before pushing the cover down on the
housing.
14.
Install the cover screws and
lock washers. Tighten to 30-35 ft-lbs.
15.
Install a new adjuster lock nut
halfway on the adjuster screw.
16.
Install the end plug in the
rack-piston. Tighten the plug to 50-
100 ft-lbs torque.
17.
Lubricate a new housing end
plug O-ring and install it in the hous-
ing.
18.
Place the end plug in the gear
housing and seat it against the O-ring
seal. It may be necessary to tap the
Tool
T65P-3A537-B
STUB SHAFT
ADJUSTER
PLUG
G 1630-A
FIG. 23—Installing Valve and Worm Shaft in Housing
G 1629-A
FIG. 24 —Installing Adjuster Plugprocarmanuals.com

03-09-09
Saginaw Design Integral Power Steering Gear
03-09-09
Tool • T65P-3D517-A
LOCK NUT
ADJUSTER PLUG
G1628-A
FIG. 25
—
Adjusting Thrust Preload
end plug lightly with
a
soft-faced mal-
let
to
seat
it
properly.
19.
Snap
the
retainer ring
in
place
with
the
fingers.
Tap
lightly
on the
ring
to be
sure
the
ring
is
bottomed
securely
in the
housing.
20.
Turn
the
input shaft
to the
full
left
or
right position then turn
it
back
approximately
1 3/4
turns
to
center
the worm.
RACK PISTON
Tool - T65P.3805-A
FIG. 26—Installing Rack-Piston
21.
Place
an
in-lb torque wrench
on
the input shaft
as
shown
in Fig. 27.
22.
With
the
gear
on
center
and the
sector shaft adjuster backed
off,
meas-
ure
the
total drag. With
the
gear
on
center, adjust
the
sector shaft thrust
screw
so
that preload
is 4-8
in-lbs
in
excess
of
total preload
and
drag.
Readings
are to be
made through
an
arc
not
exceeding
20
degrees with
the
gear
on
center. Tighten
the
lock
nut.
23.
After obtaining
the
proper mesh
load, tighten
the
sector shaft adjust-
ment screw lock
nut to
20-30 ft-lbs.
jG1302
A
G1303-A
FIG. 27—Adjusting Sector
Shaft Mesh Loadprocarmanuals.com