1969 FORD MUSTANG wheel torque

03-02-22
Suspension

03-02-22

washer and the nut on the upper stud

from the upper side of the spring

upper seat. Torque the nut to specifi-

cations.

6. Extend the shock absorber and

locate the lower stud in the hole in

mounting bracket on the rear axle

housing. Install a new self-locking at-

taching nut and torque to specifica-

tion.

MUSTANG AND COUGAR

Removal

1.
Disconnect the shock absorber

from the spring clip plate (Fig. 30).

2.
Remove the shock absorber ac-

cess cover from the luggage compart-

ment (Fig. 28).-(On convertible mod-

els,
remove the rear seat and seat

back to reach the access cover.)

SHOCK ABSORBER ACCESS COVER
SHOCK ABSORBER UPPER ATTACHING NUT

LUGGAGE COMPARTMENT

FLOOR PANEL

F 1489-A

FIG. 28—Rear Shock Absorber

Access Cover

3.
Remove the shock absorber

upper attaching nut.

4.
Compress the shock absorber

and remove it from the vehicle. Re-

move the bushings and washers from

the shock absorber studs.

Installation

1.
Place the bushing and inner

washer on the shock absorber stud.

2.
Connect the upper stud to the

mounting, and install the bushing,
ACCESS COVER

F 1488-A

FIG. 29—Rear Shock Absorber

Upper Mounting

outer washer, and new nut on the

stud. Torque the nut to specification,

and install the cover.

3.
Connect the lower stud to the

spring clip plate, and install the bush-

ing, outer washer, and new nut on the

stud. Be sure that spring clip plate is

free of burrs. Tighten the nut to speci-

fication.

MONTEGO, FALCON, AND

FAIRLANE (EXCEPT

CONVERTIBLE)

Removal

1.
Open the luggage compartment

door, and remove the spare wheel and

tire.

On the Ranchero, remove the at-

taching screws, and lift the forward

half of the floor panel from the body;

then, remove the access cover from

the opening in the floor pan over the

shock absorber.

On station wagons, remove the ac-

cess cover from the opening in the

seat riser over the shock absorber.

2.
Fold back the floor mat and re-

move the shock absorber access cover

from the floor pan. Remove the nut,

outer washer, and rubber bushing that

attach the shock absorber to the upper

mounting in the floor pan (Fig. 29).

3.
Raise the vehicle and remove the

attaching nut, outer washer and bush-

ing from the shock absorber at the

spring clip plate (Fig. 30). Compress

the shock absorber and remove it

from the vehicle.

4.
If the shock absorber is service-

able and requires new bushings, remove

the inner bushings and washers from

the shock absorber studs.

Installation

1.
Place the inner washer and bush-

ing on each shock absorber stud.
2.
Expand the shock absorber and

position it to the spring clip plate and

to the mounting in the floor pan.

3.
Connect the lower stud to the

spring clip plate, and install the bush-

ing, outer washer, and new nut on the

stud (Fig. 30). Be sure the spring clip

plate is free of burrs.

On the Ranchero, after tightening

the nut to specification, install the for-

ward half of the floor panel.

4.
From the luggage compartment,

install the bushing outer washer and

new attaching nut to the upper mount-

ing stud (Fig. 29). Torque to specifica-

tion. On a station wagon, replace the

floor bed panel (14 screws).

5.
Place the spare wheel and tire in

the luggage compartment, and secure

it in the storage position.

MONTEGO AND FAIRLANE

CONVERTIBLE

Removal

1.
Remove the rear seat cushion

and seat back.

2.
Partially raise the vehicle on a

hoist. With an assistant under the ve-

hicle holding the shock absorber, re-

move the nut from the top of the

shock absorber.

3.
Remove the lower shock absor-

ber attaching nut and remove the

shock absorber.

Installation

1.
Position the washers and bush-

ings on the shock absorber and posi-

tion the shock absorber to the lower

attachment. Install the bushing, outer

washer, and new attaching nut and

torque the nut to specification (Part

3-13).

2.
Lower the vehicle and install the

bushing, outer washer, and new at-

taching nut on the top of the shock

absorber. Torque the nut to specifica-

tion.

3.
Install the rear seat back and

seat cushion.

LINCOLN CONTINENTAL

Removal

1.
Lift the vehicle and place support

stands under the axle housing. Posi-

tion the vehicle with a hoist to relieve

tension on the shock absorbers.

2.
Remove the screws that attach

the shock absorber mounting plate to

the crossmember (Fig. 31).procarmanuals.com

03-04-02
Automatic Air Leveling System — Lincoln Continental

03-04-02

REMOVAL AND INSTALLATION

COMPRESSOR

REMOVAL

1.
Raise the front of the vehicle and

place jack stands under frame side

rails.

2.
Turn the front wheels all the way

to the right. Working from the und-

erside of the left front fender, remove
the three shield attaching screws (Fig.

2).

3.
Disconnect the one vacuum line,

clean air intake line and the two pres-

sure lines from the compressor.

4.
Remove the two compressor

mounting bracket attaching bolts. Re-

move the bracket and compressor as

an assembly.

5.
Remove the three compressor to

bracket attaching nuts. Separate the

compressor from the bracket.
INSTALLATION

1.
Assemble the compressor and in-

sulators to the mounting bracket. In-

stall and torque the three nuts to spec-

ification.

2.
Position the compressor mount-

ing bracket and compressor and se-

cure with the two attaching nuts. Tor-

que the nuts to specification.

3.
Connect the vacuum line (coded

with a red stripe), clean air intake line

BRACKET
AND
COMPRESSOR
MUST
BE

ASSEMBLED
TOGETHER
PRIOR
TO

INSTALLATION
IN
VEHICLE
BOLT MUST
BE IN
PLACE

PRIOR
TO
INSTALLATION

OF
SUPPORT
INTO
VEHICLE

FIG. 2—Compressor Installation

CROSSMEMBER

EXHAUST
VALVE PORT

OVER
TRAVEL
LEVER

REAR AXLE
HOUSING

F1400-A

3—Height Control Valve
F1420-A

and the two pressure lines (Fig. 2) to

the compressor.

4.
Install the shield and three at-

taching screws.

5.
Remove the jack stands and

lower the vehicle.

HEIGHT CONTROL VALVE

REMOVAL

1.
Exhaust all air from system.

2.
Raise the rear of the vehicle and

support it with jack stands.

3.
Disconnect the link from the

height control valve arm.

4.
Disconnect the air inlet and the

outlet line from the valve.

5.
Remove the two control valve

mounting bracket attaching bolts (Fig.

3) and remove the valve.

INSTALLATION

1.
Position the height control valve

and install the two attaching bolts.

Torque the bolts to specification.

2.
Connect the air inlet and theprocarmanuals.com

03-05-02
Steering Columns
And
Linkage

03-05-02

which also will shear away during
im-

pact.

TILT STEERING COLUMNS

The steering column
is of the col-

lapsible type
to
lessen
the
possibility

of injury
to the
driver
of the
vehicle

should
he
become involved
in an
acci-

dent.
The
lower
end of the
steering

column tube
at the
bellows area will

collapse approximately
six
inches

upon
a
hard impact.

The shift tube
and the
steering shaft

are provided with plastic dowels
and

will shear
and
allow them
to
collapse

in proportion
to the
outer tube upon

impact.

Once
the
steering column
has
been

collapsed,
a
complete
new
column
must
be
installed.

The tilt column features nine driv-

ing positions (four
up and
four down

from
a
center position).
The
.column

also features
a
turn signal switch with

a lane-changer position turn indicating

position
and
emergency warning flash-

er control.

TILT-AWAY STEERING COLUMNS

The tilt-away steering column
fea-

tures nine driving positions (four
up

and four down from
a
center position)

and
a
tilt-away position that
is
auto-

matically accomplished
on
Mustang

and Cougar models when
the
ignition

key
is
turned
to the
OFF
position
and

the left door
is
opened.
On
Thunder-

bird models,
the
tilt-away occurs when
the shift lever
is
placed
in
PARK
and

the driverns door
is
opened.

The steering column
is of the col-

lapsible type
to
lessen
the
possibility

of injury
to the
driver
of the
vehicle

should
he
become involved
in an
acci-

dent.
The
lower
end of the
steering

column tube
at the
bellows area will

collapse approximately
six
inches

upon
a
hard impact.

The shift tube
and the
steering shaft

are provided with plastic dowels
and

will shear
and
allow them
to
collapse

in proportion
to the
outer tube upon

impact.

Once
the
steering column
has
been

collapsed,
a
complete
new
column

must
be
installed along with mounting

brackets which will also shear away

during impact.

IN-VEHICLE ADJUSTMENTS
AND
REPAIRS

STEERING WHEEL SPOKE

POSITION ADJUSTMENT

When
the
steering gear
is on the

high point,
the
front wheels should
be

in
the
straight-ahead position
and the

steering wheel spokes should
be in

their normal position with
the
Pitman

arm pointing directly forward.
If the

spokes
are not in
their normal posi-

tion, they
can be
adjusted without
dis-

turbing
the
toe-in adjustment (Part

3-1).

STEERING WHEEL

REPLACEMENT

1.
Disconnect
the
negative cable

from
the
battery.

2.
Working from
the
underside
of

the steering wheel spoke, remove
the

crash
pad
attaching screws. Lift
the

crash
pad
from
the
wheel.
(On
Conti-

nental Mark
III
models,
pry out the

crash
pad
insert
and
remove
the two

screws that secure
the
crash
pad. Re-

move
the
crash
pad. On
models

equipped with steering wheel mounted

speed controls, refer
to
Group
16 for

removal instructions). Remove
the

horn ring
(if so
equipped)
by
turning

it counterclockwise.

3.
Remove
the
steering wheel
nut,

and then remove
the
steering wheel

with tool T67L-3600-A
(Fig. 1). Do

not
use a
knock-off type steering

wheel puller
or
strike
the end of the

steering shaft with
a
hammer. Striking

the puller
or
shaft will damage
the

bearing
or the
collapsible column.

4.
Transfer
all
serviceable parts
to

the
new
steering wheel.

5.
Position
the
steering wheel
on

the shaft
so
that
the
alignment mark
on
the hub of the
wheel
is
adjacent
to

the
one on the
shaft. Install
a new

locknut
and
torque
it to
specifications.

6. Install
the
horn ring
(if so

equipped)
and
crash
pad.

STEERING COLUMN UPPER

BEARING REPLACEMENT

STATIONARY COLUMNS

Removal

1. Disconnect
the
horn wire
and the

turn indicator wires
at the
connector.

2.
Working from
the
underside
of

the steering wheel spoke, remove
the

two crash
pad
attaching screws. Lift

the crash
pad
from
the
wheel.
(On

Continental Mark
III
models,
pry out

the crash
pad
insert
and
remove
the

two screws that secure
the
crash
pad.

Remove
the
crash
pad. On
models

equipped with steering wheel mounted

speed controls, refer
to
Group
16 for

7oo/-T67L-3600-A
removal instructions). Remove
the

horn ring
(if so
equipped)
by
turning

it counterclockwise.

3.
Remove
the
steering wheel
at-

taching
nut.
Remove
the
steering

wheel using tool T67L-3600-A
(Fig.

1).
Do not use a
knock-off type steer-

ing wheel puller
or
strike
the end of

the steering shaft with
a
hammer.

Striking
the
puller
or
shaft will
dam-

age
the
bearing
or the
collapsible
col-

umn.

4.
Remove
the
turn indicator lever.

5.
Remove
the
turn signal switch

attaching screws. Lift
the
switch over

the
end of the
steering shaft
and
place

it
to one
side.

6. Remove
the
snap ring from
the

top
of the
steering shaft.

7.
Loosen
the two
flange-to-steering

column tube attaching bolts
to
disen-

gage them from
the
tube.

8. Raise
the
flange upward while

BEARING
AND

INSULATOR

Spacer

G 1502 -B

FIG.
1—Removing
Steering Wheel
G 1497-A

FIG. 2—Installing Upper Bearingprocarmanuals.com

03-05-03
Steering Columns And Linkage

03-05-03

tapping the steering shaft lightly with

a plastic hammer to free the bearing

and flange from the shaft.

9. Remove the bearing and insula-

tor from the flange.

Installation

1.
Install flange bolts (square head)

in flange if they were removed. Turn

the nuts onto the bolts one complete

turn only.

2.
Position the flange onto the

steering column tube.

3.
Engage the two flange bolt heads

with the square holes in the column

tube,
then tighten the two attaching

nuts to specification.

4.
Position the bearing and insula-

tor on the shaft. Work it down onto

the shaft as far as possible, then place

a piece of 3/4 ID x 2 1/8 inch pipe

over the end of the shaft and install

the steering wheel attaching nut (Fig.

2).

5.
Tighten the nut until the bearing

is seated in the flange, then remove

the nut and pipe from the shaft.

6. Position the turn signal switch

on the flange and install the three at-

taching screws.

7.
Make certain that the wheels are

in the straight ahead position. Place

the steering wheel on the steering

shaft with the spokes in the horizontal
position. Install and torque the attach-

ing nut to specification.

8. Secure the crash pad to the

steering wheel with the two attaching

screws.

9. Connect the horn and turn signal

wires.

10.
Install the turn signal lever.

TILT WHEEL COLUMNS

Removal

1.
Disconnect the negative cable

from the battery.

2.
Remove the steering wheel with

tool T67L-3600-A (Fig. 1). Install the

spring, shipping spacer (3/4 x 1 1/8-

inch pipe) and a steering wheel attach-

ing nut on the shaft. Do not use a

knock-off type steering wheel puller or

strike the end of the steering shaft

with a hammer. Striking the puller or

shaft will damage the bearing or the

collapsible column.

3.
Remove the turn indicator lever

(Fig. 3).

4.
Remove the three screws that at-

tach the upper cover to the column

and remove the cover. It may be nec-

essary to rotate the cover approxi-

mately
1/4—1/2
inch to engage the

cover lip in the slot of turn signal

switch to permit clearance.
5.
Loosen the screw on the bottom

side and slide the lower cover down-

ward on the column (on Ford and

Mercury models, remove the shroud.)

6. Remove the screw that secures

the turn signal wire retaining clip to

the column and remove the clip.

7.
Remove the two screws that at-

tach the turn signal switch to the

steering column. Move the switch

wires upward enough to permit lifting

the switch over the end of the steering

shaft and lay the switch to one side.

Be careful not to lose the turn signal

lever pivot from the switch.

8. Compress the steering column

locking clamp with vise grip pliers

(Fig. 4) and move the steering shaft to

the full up position.

9. Hold the column position spring

rod with vise grip pliers to prevent flo-

tation then compress the spring and

remove the retainer. Remove the plas-

tic cover and spring.

10.
Install tool T67P-3D739-B as

shown in Fig. 4. Thread the bolt in-

ward finger tight until it bottoms, then

back it out one full turn. Make sure

that the handle is centered over the

pivot pin to prevent bolt breakage.

Hold the 3/8 inch bolt head station-

ary, then tighten the nut to extract the

pin. Repeat this operation on the op-

posite pin.

11.
Remove the nut, shipping spa-

UPPER

COVER

J

G 1498-B

FIG. 3—Typical Steering Column—Disassembledprocarmanuals.com

03-05-07

Steering Columns And Linkage
03-05-07

the steering column
(F in Fig. 8).

7.
Disconnect
the
transmission shift

rod
at the
shift tube.

8. Working under
the
hood, install

the aligning spacer (Fig.
9)
around
the

visible portion
of the
steering shaft

and slide
it up the
shaft into
the
steer-

ing column.
It may be
necessary
to

move
the
shaft back
and
forth
to
com-

pletely install
the
spacer.

9.
At
this point
the
steering column

assembly, being loose,
may
have

dropped toward
the
steering gear

grounding
the
steering shaft
on the

steering gear input shaft.
To
properly

establish
the
steering shaft
to
steering

gear clearance, insert
a 1/8
diameter

rod
or
drill through
the
opening
in the

upper half
of the
flex coupling.

10.
Tighten
to a
snug
fit
(approxi-

mately
2-3
ft-lb)
the
nuts retaining
the

toe plates
to the
dash panel
(B in Fig.

8).

11.
If the
aligning spacer cannot
be

rotated freely,
the
dash panel holes

must
be
filed
or
reamed
for
greater

travel
(as
mentioned
in the
second

paragraph
at the
beginning
of
this

procedure).

12.
Tighten
all
nuts
and
bolts

(noted
as C, D and E in
Fig.
8) in the

passenger compartment
to a
snug
fit

(approximately 2-3 ft-lb). Again check

aligning spacer
for
looseness. Perform

these tightening operations
in
alpha-

betical order.

13.
Tighten
the
lateral adjustment

bolt
(F in Fig. 8) to
snug
fit.
Again

check
the
aligning spacer
for
loose-

ness.

14.
Tighten
all
bolts and nuts
to the

proper torque value (listed
in Fig. 8)

in alphabetical order.

15.
Remove
the
steering shaft
al-

igning spacer.

16.
Remove
the 1/8
diameter
rod or

drill previously inserted
in the
flex

coupling.

17.
Reinstall
the
trim
at the
instru-

ment panel
to
steering column mount-

ing.

LINCOLN CONTINENTAL

If
a
condition
of
high shift
or
steer-

ing effort
is
experienced
it may be

caused
by
improper alignment
of the

energy absorbing steering column.
The

following procedures outline
the
steps

necessary
to
correctly realign either

fixed
or
tilt columns:

1.
Disconnect
the
battery.

2.
Loosen four
toe
plate attaching

nuts (Fig.
10).

3.
Loosen
one toe
plate
to
steering

column clamp bolt
and nut.
Check

alignment
of
steering shaft
to
shift
-HANDLE PORTION

2-3/4"
-*- 3/4"

BEND AROUND

STEERING SHAFT
DIMENSION
A:

STANDARD COLUMN 7/16"

TILT WHEEL COLUMN
1-1/8"

•2-3/4

FABRICATE ALIGNING SPACER OUT OF

PLASTIC SHIPPING COLLAR PROVIDED

ON SERVICE DRIVESHAFTS, OR OUT
OF

1/32"—1/16" CARDBOARD
STEERING SHAFT

ALIGNMENT SPACER-BEND AROUND

STEERING SHAFT (DIMENSION
A)
AND

SLIDE UP THE SHAFT INTO COLUMN

G1537-A

FIG. 9—Aligning Spacer Fabrication
and
Insertion

BRAKE PEDAL

SUPPORT BRACKET

PART

A-TOE PLATE

B-CLAMP

C-C0LUMN BRACKET

D-BRAKE PEDAL

SUPPORT BRACKET
TORQUE VALUE

8-12 FT. LB.

3-5 FT. LB.

10-15
FT.
LB.

8-12 FT. LB.

G1541-A

FIG. 10—Steering Column Alignment Locations
and
Torque

Specifications—Lincoln Continentalprocarmanuals.com

03-05-08
Steering Columns And Linkage

03-05-08

tube.
In some instances the column

will shift into proper alignment when

the toe plate attaching nuts are loos-

ened. (Alignment is acceptable if a

.010 inch feeler blade can be passed

freely, completely around the area be-

tween the outer diameter of the steer-

ing shaft and the shift tube.) if the

misalignment condition can be attrib-

uted to this area, file or ream the dash

panel holes for greater clearance. If

the alignment is maintained after the

toe plate nuts and toe plate to column

clamp bolt and nut are torqued to the

8-12 ft-lb specification, no further ad-

justment is necessary.

4.
Remove instrument panel lower

trim panel. Vehicles equipped with a

combination radio stereo tape player

will require removal of the radio and

tape player assembly in order to gain

access to the upper R.H. steering col-

umn support bracket bolt.

5.
Loosen the seven bolts at the

steering column support bracket and

brake pedal support bracket.
6. Install a 3/16 inch diameter rod

spacer in the flex coupling to assure

proper clearance between upper and

lower steering shaft.

7.
Raise the vehicle, remove the

transmission splash shield, and visual-

ly align the column to center the

steering shaft in the column. Tighten

two toe plate attaching nuts sufficient-

ly to hold the column alignment (two

persons may be required for this oper-

ation).

8. Lower the vehicle.

9. Check the clearance between the

steering column support bracket and

the instrument panel bracket. It may

be necessary to add shims (Part Num-

ber MK-3054-A .060 inch thick, or

C3AZ-3054-A, .113 inch thick) be-

tween the support bracket and the in-

strument panel bracket to prevent

movement of the column when the

support bracket bolts are tightened.

10.
Loosen the two toe plate at-

taching nuts previously tightened. Re-

check steering column alignment. In
some instances it may be necessary to

enlarge the holes in the dash panel in

order to obtain proper column align-

ment.

11.
With the column properly al-

igned, torque the four toe plate at-

taching nuts to 4-9 ft-lbs.

12.
Torque the toe plate to steering

column clamp bolt to 3-5 ft-lbs.

13.
Recheck steering shaft to shift

tube alignment. A 0.10 inch feeler

blade should pass freely, completely

around the area between the outer di-

ameter of the steering shaft and shift-

er tube.

14.
Raise the vehicle.

15.
Adjust transmission shift link-

age.

16.
Install transmission splash

shield.

17.
Lower the vehicle.

18.
Install the radio stereo tape

player if so equipped.

19.
Install instrument panel lower

trim panel.

20.
Connect the battery.

REMOVAL AND INSTALLATION

STEERING COLUMN

FORD, MERCURY, METEOR

Removal

1.
Disconnect the battery cable

from the negative post.

2.
Disconnect the turn signal switch

wires at the connector.

3.
Disconnect the neutral start

switch and back-up light switch wires

from the switches.

4.
Disconnect the transmission con-

trol rod(s) from the lever(s) at the

lower end of the column.

5.
Remove the bolt that secures the

flex coupling to the steering gear.

6. Remove the nuts that secure the

column retainer and seal at the toe

plate (Fig. 11).

7.
Ford, Meteor: Remove the two

screws that secure the lower trim

shroud to the upper trim shroud. Re-

move the two shrouds.

Mercury: Remove the two screws

that secure the lower trim shroud to

the upper trim shroud. Remove the

top shroud Disconnect the ignition

switch light bulb. Remove the ignition

and light switch bezels and spring clip

and remove the lower shroud. Discon-
nect the light switch electrical connec-

tor block.

8. Remove the two screws that se-

cure the intermediate bracket to the

column lower bracket.

9. While supporting the steering

column, remove the two nuts that se-

cure the column lower bracket to the

instrument panel. Remove the brack-

ets.

10.
Lift the steering column and

wheel from the vehicle.

Installation

1.
Position the steering column in

the vehicle. Index the block tooth on

the steering gear shaft with the corre-

sponding slot on the flex coupling. In-

stall and tighten the flex coupling-

to-steering gear attaching bolt.

2.
Place the column upper bracket

and column lower bracket in position

on the column and install but do not

tighten the four attaching nuts.

3.
Install and tighten the two nuts

that secure the column lower bracket

to the instrument panel. Make certain

the column is properly positioned rela-

tive to the flex coupling input shaft

connection.

4.
Install and tighten the screws

that secure the intermediate bracket to

the column lower bracket.
5.
Tighten the four attaching nuts

at the upper and lower brackets and

the two nuts at the upper bracket to

instrument panel. The dial pointer (if

so equipped) should be adjusted to

coincide with the selector lever.

6. Install and tighten the nuts and

bolts that secure the column retainer

and seal at the toe plate. Make sure

the steering shaft is centered in the

column before tightening the nuts.

7.
Ford, Meteor: Install and tighten

the two screws that secure the lower

trim shroud to the upper trim shroud.

Mercury: Connect the light switch

harness block. Install the ignition and

light switch bezels. Connect the igni-

tion switch light bulb. Install the top

shroud and the two screws that secure

the lower trim shroud to the upper

shroud.

8. Connect the transmission control

rod(s) to the lever(s) at the lower end

of the column.

9. Connect the neutral start switch

and back-up light switch to their re-

spective terminals.

10.
Connect the turn signal switch

wires.

11.
Connect the negative battery

cable to the battery.

12.
Check the operation of the

steering tilt mechanism if so equipped

and the switches.procarmanuals.com

03-05-20
Steering Columns And Linkage

03-05-20

placed if it becomes worn or damaged

(Figs.
18 through 21). Do not attempt

to straighten the sleeve if damaged.

1.
Remove the spindle connecting

rod end assemblies as described in the

previous sub-section.

2.
Screw the spindle rod end assem-

blies into the new sleeve the same

number of turns as the ends that were

removed. Do not tighten the clamp

bolts at this time.

3.
Position the sleeve and end as-

sembly on the center link and the

spindle arm. Install the attaching nut,

torque it to specification, and install

the cotter pin.

4.
Check and, if necessary, adjust

toe-in (Part 3-1). After toe-in is

checked and adjusted, oil the sleeve

clamp bolts then torque them to speci-

fication. The sleeve clamp must be in-

stalled as shown in Figs. 18 through

21.

CENTER LINK

REPLACEMENT

The center link connecting the Pit-

man arm and the idler arm is non-

adjustable and is provided with ta-

pered holes to accommodate the ball

studs (Figs. 18 through 21). The link

should be replaced when damaged or

when worn at the ball studs. On Lin-

coln Continental models, the link

should be replaced if excessive loose-

ness is noticed in either ball stud sock-

et.

REMOVAL

1.
Raise the vehicle on a hoist and

position safety stands.

2.
Remove the cotter pins and nuts

that attach both inner connecting rod

ends to the center link (Figs. 18

through 21).

3.
Disconnect the inner connecting

rod ends from the center link using

Tool 3290-C (Fig. 22).

4.
Remove the cotter pin and nut

attaching the idler arm to the center

link. Disconnect the idler arm from

the center link using Tool 3290-C for

Lincoln Continental models only.

5.
Remove the cotter pin and nut

attaching the Pitman arm to the cen-

ter link. Disconnect the Pitman arm

from the center link (use Tool 3290-C)

and remove the center link. On ve-

hicles equipped with the non-integral

power steering system, remove the

center link from the control valve as

detailed in Part 3-7.

INSTALLATION

1.
Replace the rubber seals on the
spindle connecting rod ends, if re-

quired.

2.
Position the center link to the

Pitman arm and idler arm and install

the attaching nuts loosely. On all ve-

hicles except Lincoln Continental

models, place the idler arm and the

front wheels in the straight ahead po-

sition to insure keeping the steering

wheel aligned and to prevent bushing

damage after the attaching nuts have

been torqued. On Lincoln Continental

models, insure that the seal is properly

installed on the center link. Torque

the nuts to the low end of the specifi-

cation. Continue to tighten each nut

until the slots in the nut align with the

hole in the stud. Then install a new

cotter pin.

3.
Position the spindle connecting

rod ends to the center link and install

the attaching nuts. Torque the nuts to

the low end of the specification. Con-

tinue to tighten each nut until the

slots in the nut align with the hole in

the stud. Then, install a new cotter

pin.

4.
Remove the safety stands, lower

the vehicle, check and adjust toe-in to

specification (Part 3-1).

STEERING IDLER ARM

AND BRACKET ASSEMBLY

REPLACEMENT

REMOVAL

If the idler arm bushings are worn

the complete idler arm assembly must

be replaced. In Lincoln Continental

models, if the socket at the idler

bracket is excessively loose, replace

the complet assembly.

1.
Remove the cotter pin and nut

attaching the steering center link at

the idler arm (Figs. 18 through 21).

2.
Disconnect the center link from

the idler arm (on Lincoln Continental

models, use Tool 3290-C).

3.
Remove the two bolts that attach

the idler arm and bracket assembly to

the frame.

INSTALLATION

1.
Secure the new idler arm and

bracket assembly to the frame with

the two attaching bolts (nuts and flat

washers as shown in Figs. 18, 19 and

21).

2.
On all vehicles except Lincoln

Continental models, place the idler

arm and the front wheels in the

straight ahead position to insure keep-

ing the steering wheel aligned and to
prevent bushing damage after the at-

taching nut has been torqued. Insert

the center link stud through the hole

in the end of the idler arm and install

the nut and washer.

On Lincoln Continental models, in-

sert the center link stud through the

hole in the end of the idler arm insur-

ing that the seal is properly installed

on the center link.

3.
Torque the idler arm rod nut to

specification and install a new cotter

pin.

PITMAN ARM

REPLACEMENT

REMOVAL

1.
Remove the cotter pin from the

castellated nut that attaches the steer-

ing center link to the Pitman arm.

Remove the castellated nut.

2.
Disconnect the steering center

link from the Pitman arm with tool

3290-C.

3.
Remove the Pitman arm attaching

nut and lock washer.

4.
Position the front wheels in the

straight ahead position. Remove the

Pitman arm with tool T64P-3590-F

(Fig. 23).

INSTALLATION

1.
With the front wheels in the

straight ahead position, place the Pit-

man arm on the sector shaft making

sure it is pointing forward.

2.
Install the nut and lock washer.

Torque the nut to specification.

G1663-A

FIG. 23— Removing Pitman

Arm—Typicalprocarmanuals.com

03-06-02
Manual Steering

03-06-02

IN-VEHICLE ADJUSTMENTS AND REPAIRS

STEERING WORM AND

SECTOR

GEAR ADJUSTMENTS

The ball nut assembly and the sec-

tor gear must be adjusted properly to

maintain minimum steering shaft end

play (a factor of preload adjustment)

and minimum backlash between sector

gear and ball nut. There are only two

possible adjustments within the recir-

culating ball-type steering gear, and

these should be made in the following

order to avoid damage or gear failure.

1.
Disconnect the Pitman arm from

the steering Pitman-to-idler arm rod.

2.
Loosen the nut which locks the

sector adjusting screw (Fig. 3), and

turn the adjusting screw counterclock-

wise.
(On models equipped with the

Cobra Jet engine, it may be necessary

to use a suitable holding tool with an

extension and a long screwdriver to

make the gear adjustment).

3.
Measure the worm bearing pre-

load by attaching an in-lb torque

wrench to the steering wheel nut (Fig.

4).
With the steering wheel off center,

read the pull required to rotate the

input shaft approximately 1 1/2 turns

either side of center. If the torque or

preload is not within specification

(Part 3-1), adjust as explained in the

next step.
.•ADJUSTER
LOCK
NUT

SECTOR
SHAFT

ADJUSTING
SCREW
G
1627-A

FIG. 3—Steering Gear

Adjustments—Typical

4.
Loosen the steering shaft bearing

adjuster lock nut, and tighten or back

off the bearing adjuster (Fig. 1) to

bring the preload within the specified

limits.

5.
Tighten the steering shaft bear-

ing adjuster lock nut, and recheck the

preload.

6. Turn the steering wheel slowly to

either stop. Turn gently against the

stop to avoid possible damage to the

ball return guides. Then rotate the

wheel 2-3/4 turns to center the ball

nut.
7.
Turn the sector adjusting screw

clockwise until the specified torque

(Part 3-13) is necessary to rotate the

worm past its center (high spot) (Fig.

1).

8. While holding the sector adjust-

ing screw, tighten the sector adjusting

screw locknut to specification, and re-

check the backlash adjustment.

9. Connect the Pitman arm to the

steering arm-to-idler arm rod.

G-1495-A

FIG. 4—Checking Steering Gear

Preload—Typical

REMOVAL AND INSTALLATION

STEERING GEAR

REMOVAL

1.
Remove the bolt(s) that retains

the flex coupling to the steering shaft.

2.
Remove the nut and lock washer

that secures the Pitman arm to the

sector shaft using Tool T64P-3590-F

(Fig. 5).

3.
To obtain clearance on some

models equipped with standard trans-

mission, it may be necessary to dis-

connect the clutch linkage. On some

8-cylinder models, it may be necessary

to lower the exhaust system.

4.
Remove the steering gear-to-side

rail bolts and remove the gear.
Too /-MB
STEERING
GEAR
HOUSING

T64P-3590.F

(PITMAN
"APU'^M
-
.-. •
-"
•.:,.17''i.a—
r.iMI.
A

F'G.
5—Removing Pitman Arm
INSTALLATION

1.
Position the steering gear and

flex coupling in place; then, install

and torque the steering gear-to-side

rail bolts to specification (Part 3-13).

2.
If the clutch linkage has been

disconnected, reposition, install and

adjust it. If the exhaust system has

been lowered, reinstall it to its proper

position.

3.
Position the Pitman arm and the

sector shaft and install the attaching

nut and lock washer. Torque the nut

to specification.

4.
Install and connect the flex cou-

pling attaching nut(s) and torque it to

specification (Part 3-13).procarmanuals.com