07-03-14
FMX Transmission
07-03-14
REMOVAL AND INSTALLATION
An oil impregnated plastic grommet
is incorporated in the end of the man-
ual shift linkage lever arm on all col-
umn shift vehicles. A special tool
T67P-7341-A is required to install the
grommet in the manual lever, and to
install the manual linkage rod into the
grommet. Refer to Part 7-1, Section
2,
for the grommet replacement pro-
cedures.
TRANSMISSION AND
CONVERTER REPLACEMENT—
FORD-METEOR
REMOVAL
1.
Drive the vehicle on a hoist, but
do not raise at this time.
2.
Remove the two upper bolts and
lock washers which attach the con-
verter housing to the engine.
3.
Raise the vehicle and remove the
cover from the lower front side of the
converter housing. Drain the fluid
from the transmission.
4.
Remove one of the converter
drain plugs. Then rotate the converter
180 degrees and remove the other
plug. Do not attempt to turn the con-
verter with a wrench on the converter
stud nuts. If desired, the converter
may be drained after the unit has been
removed from the vehicle.
5.
Disconnect the fluid filler tube
from the transmission case. Discon-
nect the vacuum hose from the vacu-
um diaphragm unit and the tube from
the extension housing clip.
6. When the fluid has stopped
draining from the transmission and
converter, remove the flywheel to con-
verter nuts and flat washers. Install
the drain plugs in the converter and
torque to specifications. Install the
converter housing front plate to hold
the converter in place when the trans-
mission is removed.
7.
Disconnect the starter cables
from the starter and remove the start-
er.
8. Disconnect the oil cooler lines
from the transmission. Remove the
transmission vent tube.
9. Disconnect the downshift linkage
from the transmission.
10.
Disconnect the selector rod from
the transmission manual lever with
T67P-7341-A.
11.
Disconnect the speedometer
cable from the extension housing, and
remove the driveshaft.
12.
Support the transmission on a
stand. Remove the engine rear support
to transmission bolts, and raise the
transmission slightly to take the
weight off the cross member. Remove
the cross member. Support the rear
part of the engine.
13.
Remove the remaining convert-
er housing to engine attaching bolts.
Move the assembly to the rear and
down to remove it.
INSTALLATION
1.
If the converter has been re-
moved from the converter housing,
carefully position the converter in the
housing, and then install the housing
lower front cover plate to prevent the
converter from slipping out of the
housing.
2.
Install the transmission vent
tube.
Rotate the converter until the
studs adjacent to the drain plugs are
in a vertical position.
3.
Rotate the flywheel as required
to align the drain plug holes with the
drain plugs in the converter. With the
transmission mounted on a support
stand, move the converter and trans-
mission assembly forward into posi-
tion, using care not to damage the fly-
wheel and the converter pilot.
4.
Install the converter lower
housing-to-engine bolts, then torque
the bolts to specification.
5.
Install the cross member.
6. Lower the transmission until the
extension housing rests on the cross
member, and then install the extension
housing-to-cross member bolts.
7.
The converter must rest squarely
against the flywheel. This indicates
that the converter pilot is not binding
in the engine crankshaft.
8. Install the converter attaching
nuts and flat washers. Install the ac-
cess plates.
9. Connect the oil cooler inlet and
outlet lines to the transmission case.
10.
Coat the front universal joint
yoke seal and spline with B8A-
19589-A lubricant, and install the
drive shaft.
11.
Connect the speedometer cable
at the transmission.
12.
Using tool T67P-7341-A install
a new grommet in the manual lever.
Then secure the manual selector rod
to the lever.
13.
Connect the downshift linkage
and bushing at the transmission
throttle lever.
14.
Install the starter motor.
15.
Connect the fluid filter tube to
the transmission case. Connect the
vacuum hose to the vacuum dia-
phragm unit and the tube to its clip.
16.
Lower the transmission support
stand. Then install the upper two con-
verter housing-to-engine bolts and
tighten them to specification.
17.
Lower the vehicle and fill the
transmission with transmission fluid,
following the recommended procedure.
18.
Check the transmission, con-
verter assembly, and fluid cooler lines
for fluid leaks, and then adjust the
manual and downshift linkages.
TRANSMISSION REPLACEMENT
WITHOUT CONVERTER—
FORD-METEOR
The frame construction of the con-
vertible will not permit the transmis-
sion to be moved rearward enough to
clear the turbine shaft from the con-
verter. For this reason, the converter
and transmission must be removed as
a unit from this model.
REMOVAL
1.
Raise the vehicle on a hoist.
2.
Drain the fluid from the trans-
mission.
3.
Disconnect the hose from the
vacuum diaphragm unit and the tube
from its clip. Disconnect the fluid fill-
er tube from the case.
4.
Remove the cover from the lower
front side of the converter housing.
5.
Remove one of the converter
drain plugs. Then rotate the converter
180 degrees and remove the other
plug. Do not attempt to turn the con-
verter with a wrench on the converter
stud nuts.
6. Disconnect the drive shaft from
the rear axle, and remove the drive
shaft.
7.
Disconnect the fluid cooler lines
from the transmission. Remove the
vent tube.
8. Disconnect the downshift linkage
at the transmission.
9. Disconnect the selector rod from
the transmission manual lever with
tool T67P-7341-A.
10.
Disconnect the speedometer
cable at the extension housing.
11.
Remove the two engine rear
support to transmission bolts.
12.
Position a transmission jack
under the transmission and raise it
slightly to take the weight off the
cross member.procarmanuals.com
07-04-11
C-6 Automatic Transmission
07-04-11
BAND ADJUSTMENT
INTERMEDIATE BAND
1.
Raise the vehicle on a hoist or
jack stands.
2.
Clean all the dirt from the band
adjusting screw area. Remove and dis-
card the lock nut.
3.
Install a new lock nut and tight-
en the adjusting screw to 10 ft-lbs tor-
que (Fig. 15).
4.
Back off the adjusting screw ex-
actly 1 full turn.
5.
Hold the adjusting screw from
turning and torque the lock nut to
specification.
6. Lower the vehicle.
EXTENSION HOUSING OR
GOVERNOR REPLACEMENT
REMOVAL
1.
Raise the vehicle on a hoist or
stands.
2.
Disconnect the parking brake
cable from the equalizer. On a Lin-
coln Continental, remove the equaliz-
er.
3.
Disconnect the driveshaft from
the rear axle flange and remove it
from the transmission.
4.
Disconnect the speedometer
cable from the extension housing.
5.
Remove the engine rear
support-to-extension housing attaching
bolts.
On a Lincoln Continental, remove
the reinforcement plate from under
the transmission oil pan.
6. Place a jack under the transmis-
sion and raise it just enough to re-
move the weight from the engine rear
support.
7.
Remove the bolt that secures the
engine rear support to the crossmemb-
er and remove the support.
8. Place a drain pan under the rear
of the transmission case.
9. Lower the transmission and re-
move the extension housing attaching
bolts.
Slide the extension housing off
the output shaft and allow the fluid to
drain.
10.
Remove the governor attaching
bolts (Fig. 16) and remove the gover-
nor from the flange.
INSTALLATION
1.
Secure the governor (Fig. 16) to
the distributor flange with the attach-
ing bolts. Torque the bolts to specifi-
cation.
TOOL-T59 P-77370-B
FIG. 75—Adjusting Band
D 1597-A
TUBES
DISTRIBUTOR
GOVERNOR
SPACER
D1598-A
FIG. 76—Governor Installed
2.
Clean the mounting surface on
the transmission and on the extension
housing. Position a new gasket on the
transmission.
3.
Hold the extension housing in
place and secure it with the attaching
bolts.
4.
Raise the transmission high
enough to position the engine rear
support on the crossmember.
5.
Secure the support to the cross
member with the attaching bolt and
nut. Torque the bolt to specification.
6. Lower the transmission and re-
move the jack. Install and torque the
engine rear support-to-extension hous-
ing attaching bolts to specification.
On a Lincoln Continental, install
the reinforcement plate and secure it
with the attaching bolts.
7.
Secure the speedometer cable to
the extension housing with the attach-
ing bolt.
8. Connect the parking brake cable
to the equalizer. On a Lincoln Conti-
nental, connect the parking brake
equalizer. Adjust the parking brake as
required.
9. Install the drive shaft.
10.
Fill the transmission to the cor-
rect level with the specified fluid.
SERVO REPLACEMENT
ALL VEHICLES EXCEPT
LINCOLN CONTINENTAL
Removal
1.
Raise the vehicle on a hoist or
stands.
2.
Remove the engine rear
support-to-extension housing attaching
bolts.
3.
Raise the transmission high
enough to remove the weight from the
engine rear support.
4.
Remove the bolt that secures the
engine rear support to the crossmemb-
er. Remove the support.
5.
Lower the transmission and re-
move the jack.
6. Place a drain pan beneath the
servo.
Remove the bolts that attach
the servo cover to the transmission
case.
7.
Remove the cover, piston, spring
and gasket from the case, screwing the
band adjusting screw inwards as the
piston is removed. This insures that
there will be enough tension on the
band to keep the struts properly en-
gaged in the band end notches while
the piston is removed.
SEAL REPLACEMENT
1.
Apply air pressure to the port in
the servo cover to remove the piston
and rod.
2.
Remove the seals from the piston
(Fig. 17).
On a Continental Mark III, replace
the complete piston and rod assembly
if the piston or piston sealing lips are
unserviceable or damaged.
3.
Remove the seal from the cover.
4.
Dip the new seals in transmission
fluid.
5.
Install the new seals on the pis-
ton and cover.
6. Coat two new gaskets with pe-
troleum jelly and install the gaskets
on the cover.
7.
Dip the piston in transmission
fluid and install it in the cover.procarmanuals.com
07-04-12
C-6 Automatic Transmission
07-04-12
•TRANSMISSION
CASE SEAL-7D024
SEAL-7D025
COVER .7D027
D1599-B
FIG. 17—Servo Disassembled—Typical
INSTALLATION
1.
Position a new gasket on the
servo cover.
2.
Position the servo spring on the
piston rod.
3.
Insert the servo piston rod in the
case.
Secure the cover with the attach-
ing bolts, taking care to back off the
band adjusting screw as the cover
bolts are tightened. Make sure that
the vent tube retaining clip and service
identification tag are in place.
4.
Raise the transmission high
enough to install the engine rear sup-
port. Secure the support to the exten-
sion housing with the attaching bolts.
Lower the transmission as required to
install the support to crossmember at-
taching bolt. Torque the attaching
bolts to specification.
5.
Remove the jack.
6. Adjust the band as detailed in
Section 2.
7.
Lower the vehicle and replenish
the fluid as required.
LINCOLN
Removal
1.
Raise the vehicle on a hoist.
2.
Place a drain pan under the
servo.
Remove the bolts that attach
the servo cover to the transmission
case.
3.
Remove the three bolts that at-
tach the manual and downshift control
rod splash shield to the frame side rail
and remove the shield. Remove the
reinforcement plate from under the
transmission oil pan.
4.
Loosen the band adjusting screw
lock nut.
5.
Remove the two nuts that attach
the engine rear mounts to the
crossmember.
6. Place a transmission jack under
the transmission and raise it just high
enough to remove the weight from the
crossmember.
7.
Remove the engine rear
support-to-extension housing attaching
bolts and remove the supports.
8. Remove the servo cover, piston,
spring and gasket from the case, turn-
ing the band adjusting screw inward
as the piston is removed. This insures
that there will be enough tension on
the band to keep the struts properly
engaged in the band end notches while
the piston is removed.
Seal Replacement
1.
Apply air pressure to the port in
the servo cover to remove the piston
and rod assembly. If the piston or pis-
ton sealing lips are unserviceable or
damaged, the complete piston and rod
assembly must be replaced.
2.
Remove the seal from the cover
(Fig. 17).
3.
Dip the new seals in transmission
fluid.
4.
Install a new seal on the cover.
5.
Dip the piston and rod assembly
in transmission fluid and install it in
the cover.
Installation
1.
Coat two new gaskets with pe-
troleum jelly and position them on the
servo cover.
2.
Position the servo spring on the
piston rod.
3.
Insert the servo piston rod in the
case.
Secure the cover with the attach-
ing bolts taking care to back off the
band adjusting screw as the cover
bolts are tightened. Make sure that
the transmission identification tag is
installed utfider the lower front cover
bolt.
4.
Adjust the band as detailed in
Section 2.
5.
"Raise the transmission high
enough to install the engine rear sup-
ports.
Secure the supports to the ex-
tension housing with the attaching
bolts.
Lower the transmission as re-
quired to install and torque the
support-to-crossmember nuts.
6. Position the manual and down-
shift control rod splash shield to the
frame side rail and secure it with the
attaching bolts.
7.
Remove the jack.
8. Install the reinforcement plate
and secure it with the attaching bolts.
9. Lower the vehicle and replenish
the fluid as required.
CONTROL VALVE
BODY REPLACEMENT
REMOVAL
1.
Raise the vehicle on a hoist or
jack stands.
2.
On a Lincoln Continental, re-
move the reinforcement plate from
under the oil pan.
3.
Place a drain pan under the
transmission and loosen the bolts to
drain the fluid from the transmission.
4.
Remove the transmission pan at
taching bolts from both sides and the
rear to allow the fluid to drain fur-
ther. Finally, remove the remainder of
the attaching bolts.
5.
Remove the valve body attaching
bolts and remove the valve body from
the case.
INSTALLATION
1.
Position the valve body to the
case making sure that the selector and
downshift levers are engaged, then in-
stall and torque the attaching bolts to
specification.
2.
Clean the fluid pan and gasket
surfaces thoroughly.
3.
Using a new pan gasket, secure
the pan to the transmission case and
torque the attaching bolts to specifica-
tion.procarmanuals.com
07-04-14
C-6 Automatic Transmission
07-04-14
taching bolt to turn the converter to
gain access to the nuts.
5.
Remove the rear mount to
crossmember attaching bolt.
6. Remove the two crossmember-
to-frame attaching bolts.
7.
Remove the two engine rear
support-to-extension housing attaching
bolts.
8. Disconnect the downshift rod
from the transmission downshift lever.
9. Disconnect the manual linkage
rod from the lever at the transmission.
On a column shift, use tool T67P-
7341-A to remove the rod.
10.
Remove the two bolts securing
the bellcrank bracket to the converter
housing.
11.
Raise the transmission with a
transmission jack to provide clearance
to remove the crossmember.
12.
Remove the rear mount from
the crossmember and remove the
crossmember from the side supports.
13.
Lower the transmission to gain
access to the oil cooler lines.
14.
Disconnect each oil line from
the fittings on the transmission.
15.
Disconnect the vacuum line
from the diaphragm located at the
right rear of the transmission. Remove
the metal line from the retaining clip
on the transmission.
16.
Disconnect the speedometer
cable from the extension housing.
17.
Remove the bolt that secures
the transmission fluid filler tube to the
cylinder block. Lift the filler tube and
the dipstick from the transmission.
18.
Secure the transmission to the
jack with the chain.
19.
Remove the converter housing-
to-cylinder block attaching bolts.
20.
Carefully move the transmission
away from the engine and, at the
same time, lower it to clear the und-
erside of the vehicle.
21.
Remove the converter and
mount the transmission in a holding
fixture.
INSTALLATION—FORD
MERCURY AND METEOR
1.
Torque the two converter drain
plugs to specification.
2.
Install the converter on the sta-
tor support.
3.
Secure the transmission to the
jack with the chain.
4.
Rotate the flywheel to place two
converter mounting stud holes that are
adjacent to the drain plug holes in a
vertical position.
5.
Rotate the converter so that the
studs and drain plugs are in alignment
with those in the flywheel.
6. Move the transmission toward
the cylinder block until they are in
contact. Install and torque the attach-
ing bolts to specification making sure
that the vacuum tube retaining clips
are properly positioned.
7.
Remove the transmission jack
chain from around the transmission.
8. Install a new Oring on the lower
end of the transmission filler tube. In-
sert the tube in the transmission case
and secure the tube to the engine with
the attaching bolt.
9. Connect the speedometer cable
to the extension housing.
10.
Connect the oil cooler lines to
the right side of transmission case.
11.
Connect the vacuum line to the
vacuum diaphragm making sure that
the metal tube is secured in the retain-
ing clip.
12.
Position the cross member on
the side supports. Position the rear
mount on the crossmember and install
the attaching bolt and nut.
13.
Secure the engine rear support
to the extension housing and torque
the bolts to specification.
14.
Lower the transmission and re-
move the jack.
15.
Secure the crossmember to the
side supports with the attaching bolts
and torque them to specification.
16.
Position the bellcrank bracket
to the converter housing and install
the two attaching bolts.
17.
Connect the downshift rod to
the transmission downshift lever.
18.
Connect the selector rod to the
manual lever at the transmission. On
a column shift, use tool T67P-7341-A
and install a new grommet in the
manual lever. Then, secure the manual
selector rod to the lever.
19.
Secure the converter-to-flywheel
attaching nuts and torque them to
specification. Use a wrench on the
crankshaft pulley attaching nut to ro-
tate the flywheel. Do not use a wrench
on the converter attaching nuts to ro-
tate it.
20.
Install the converter housing
dust shield and secure it with the at-
taching bolts.
21.
Secure the starter motor in
place with the attaching bolts. Con-
nect the cable to the terminal on the
starter.
22.
Install the driveshaft.
23.
Adjust the shift linkage as de-
tailed in Section 2.
24.
Lower the vehicle.
25.
Fill the transmission to the cor-
rect level with the specified lubricant.
Start the engine and shift the trans-
mission to all ranges, then recheck the
fluid level.
REMOVAL—FAIRLANE,
MONTEGO, MUSTANG
AND COUGAR
1.
On Mustang and Cougar, dis-
connect the neutral switch wires from
the harness connector and the retain-
ing clip on the dash.
2.
Remove the bolt that secures the
filler tube to the rear of the right
cylinder head.
3.
Raise the vehicle on a hoist or
jack stands.
4.
Remove the converter drain plug
access cover from the lower end of the
converter housing.
5.
Place a drain pan under nhe con-
verter housing and remove the two
converter drain plugs. Install the plugs
after the fluid has drained.
6. Place the drain pan under the
transmission fluid pan. Starting at the
rear of the pan and working toward
the front, loosen the attaching bolts
and allow the fluid to drain. Finally
remove all of the pan attaching bolts
except two at the front, to allow the
fluid to further drain. After the fluid
has drained, install two bolts on the
rear side of the pan to temporarily
hold it in place.
7.
Disconnect the drive shaft from
the rear axle flange and remove it
from the transmission. Install tool
T61L-7657-A in the rear of the exten-
sion housing to prevent the fluid from
leaking.
8. Disconnect the downshift rod
from the transmission downshift lever.
9. Disconnect the shift rod from the
manual lever. On a column shift, use
tool T67P-7341-A to remove the rod.
10.
Disconnect the speedometer
cable from the extension housing.
11.
Disconnect the rubber hose
from the vacuum diaphragm at the
rear of the transmission. Remove the
vacuum tube from the retaining clip at
the transmission.
12.
Disconnect the starter cable
from the terminal on the starter. Re-
move the starter attaching bolts and
remove it from the housing.
13.
Lift the fluid filler tube from
the transmission case.
14.
Remove the four converter-
to-flywheel attaching nuts.
15.
On a Mustang or Cougar, dis-
connect the complete exhaust system
and allow it to hang on the rear axle.
16.
Remove the two nuts that at-
tach the engine rear support to the
crossmember.
17.
Raise the transmission with a
jack just enough to remove the weight
from the crossmember.
18.
Remove the cotter pins from
the crossmember-to-frame side sup-procarmanuals.com
07-04-15
C-6
Automatic Transmission
07-04-15
port attaching nuts and remove the
nuts.
Lift the crossmember from the
frame side supports.
19.
Remove the bolts that attach
the engine rear support to the exten-
sion housing and remove the support.
20.
Lower the transmission, then
disconnect the fluid cooler lines from
the transmission case.
21.
Secure the transmission to the
jack with a chain.
22.
Remove the six bolts that at-
tach the converter housing to the cyl-
inder block.
23.
Move the jack rearward until
the transmission clears the engine,
then tip it forward to provide clear-
ance. Lower the transmission and re-
move it from under the vehicle.
24.
Remove the converter from the
transmission. Mount the transmission
in a holding fixture if repairs are nec-
essary.
INSTALLATION—FAIRLANE,
MONTEGO,
MUSTANG
AND COUGAR
1. Mount the transmission in a
transmission jack and secure it with a
safety chain.
2.
Install the converter on the front
pump.
3.
Rotate the flywheel so that the
drain plug holes are in a vertical posi-
tion. Rotate the converter so that the
drain plugs are in the same relative
position as the drain plug holes in the
flywheel.
4.
Roll the transmission into posi-
tion under the vehicle and raise it to
alignment with the engine. Move it
forward until the converter housing
contacts the cylinder block. Install
and torque the converter-to-cylinder
block attaching bolts.
5.
Remove the jack safety chain
from the transmission.
6. Connect the two fluid cooler
lines to the fittings in the transmission
case.
7.
Secure the engine rear support to
the extension housing with the attach-
ing bolts. Torque the bolts to specifi-
cation.
8. Position the crossmember on the
frame side supports and install and
tighten the attaching nuts to specifica-
tion. Install cotter Dins to retain the
nuts.
9. Remove the transmission jack
from under the vehicle. Install and
torque the engine rear support-
to-crossmember attaching nuts.
10.
Install the exhaust system on
Mustang and Cougar.
11.
Install the converter-to-flywheel
attaching nuts and torque them to
specifications. Tighten the drain plugs
to specification.
12.
Secure the converter drain plug
access cover to the lower end of the
converter housing with the attaching
bolts.
13.
Install a new O-ring on the
lower end of the fluid filler tube. Dip
the O-ring in clean automatic trans-
mission fluid and insert the filler tube
in the transmission case.
14.
Secure the starter to the con-
verter housing. Connect the cable to
the terminal on the starter.
15.
Connect the speedometer cable
to the extension housing.
16.
Connect the shift rod to the
manual lever at the transmission. On
a column shift, use tool T67P-7341-A
and install a new grommet in the
manual lever. Then, secure the manual
selector rod to the lever.
17.
Connect the downshift rod to
the lever on the transmission. Adjust
the rod.
18.
Remove the tool from the ex-
tension housing and install the drive
shaft.
19.
Lower the vehicle.
20.
Working from the engine com-
partment, secure the fluid filler tube
to the rear of the right cylinder head
with the attaching bolt.
21.
On Mustang and Cougar, con-
nect the neutral switch wires to the
harness. Secure the wires to the dash
with the retaining clip.
22.
Fill the transmission with the
specified lubricant as detailed in Part
7-1.
REMOVAL—THUNDERBIRD
1. Working from the engine com-
partment, remove the fluid filler tube
bracket attaching screw that secures it
to the rear of the right cylinder head.
Lift the tube and dipstick from the
transmission.
2.
Remove the starting motor upper
attaching bolt using a long extension.
3.
Remove the two converter hous-
ing upper attaching bolts.
4.
Raise the vehicle on a hoist or
stands.
5.
Remove the dust shield from the
front lower end of the converter hous-
ing.
6. Crank the engine until one of the
converter drain plugs is accessible.
Then, remove the plug.
7.
Crank the engine until the other
plug is at the bottom. Place a drain
pan to catch the fluid, then remove
the pan and allow the fluid to drain.
8. Remove the drive shaft.
9. Remove the frame side rail sup-
port brace attaching bolts and remove
the brace.
10.
After the fluid has been drained
from the converter, install the plug.
11.
Place the drain pan under the
transmission pan and loosen the at-
taching bolts and allow the fluid to
drain. Finally remove all of the pan
attaching bolts except two, to allow
the oil to further drain. After the fluid
has drained, install two bolts on the
opposite side of the pan to temporari-
ly hold it in place.
12.
Remove the converter-
to-flywheel attaching nuts.
13.
Disconnect the downshift link-
age from the transmission downshift
lever.
14.
Using tool T67P-7341-A, re-
move the selector rod from the manu-
al lever.
15.
Remove the two screws that at-
tach the shift rod bellcrank bracket to
the converter housing and remove the
bracket.
16.
Disconnect the vacuum dia-
phragm hose from the upper end of
the vacuum tube.
17.
Disconnect the speedometer
cable from the extension housing and
place it to one side.
18.
Remove the starting motor two
lower attaching bolts and place the
motor to one side.
19.
Disconnect the two oil cooler
lines from the right side of the trans-
mission.
20.
Disconnect the muffler inlet
pipes at the exhaust manifolds and
allow the pipes to hang.
21.
Remove the vibration absorber
from the extension housing.
22.
Remove the two engine rear
support-to-extension housing attaching
bolts.
23.
Place a transmission jack under
the transmission and raise it just
enough to remove the weight from the
support.
24.
Remove the two support attach-
ing bolts and remove the support.
25.
Lower the jack just enough to
remove the weight.
26.
Remove the four remaining
converter housing-to-cylinder block at-
taching bolts and the accelerator link-
age stop from the left side of the
housing.
27.
Carefully lower the transmis-
sion and remove it from under the ve-
hicle.
28.
Remove the converter and
mount the transmission in a holding
fixture.procarmanuals.com
07-04-16
C-6 Automatic Transmission
07-04-16
INSTALLATION—
THUNDERBIRD
1.
Torque the two converter drain
plugs to specification.
2.
Install the converter on the sta-
tor support.
3.
Secure the transmission on a
transmission jack.
4.
Rotate the converter so that the
studs and drain plugs are in alignment
with their holes in the flywheel.
5.
Move the transmission toward
the cylinder block until they contact
each other. Install and torque the at-
taching bolts to specification. Before
tightening the center bolt on the left
side,
make sure that the accelerator
linkage stop bracket is properly posi-
tioned so that the left upper bolt may
be installed later.
6. Connect the fluid cooler lines to
their fittings on the right side of the
transmission.
7.
Raise the transmission and in-
stall the engine rear support and tor-
que the bolts to specification. Make
sure that the hand brake equalizer is
positioned properly.
8. Lower the transmission and re-
move the jack.
9. Install the engine rear support-
to-extension housing attaching bolts.
10.
Install the drive shaft.
11.
Connect the speedometer cable
to the extension housing.
12.
Position the starting motor on
the converter housing and secure it
with the two lower bolts.
13.
Install the torque converter-
to-flywheel attaching nuts and torque
them to specification.
14.
Install the converter housing
dust shield.
15.
Secure the frame side rail sup-
port brace with the attaching bolts
and lock washers. Torque the bolts to
specification.
16.
Connect the downshift rod to
the transmission downshift lever.
17.
Connect the vacuum diaphragm
hose to the upper end of the vacuum
tube.
18.
Using Tool T67P-7341-A, in-
stall a new grommet in the manual
lever. Then, secure the manual selec-
tor rod to the lever.
19.
Position the vibration absorber
to the transmission extension housing
and secure it with the three attaching
bolts.
20.
Connect the muffler inlet pipes
to the exhaust manifolds.
21.
Lower the vehicle and install
the two converter housing upper bolts
and torque them to specification.
22.
Install the starting motor upper
bolt.
23.
Place a new O-ring on the end
of the fluid filler tube and insert it in
the transmission case. Secure the tube
to the rear of the right cylinder head
with the attaching screw and lock
washer.
24.
Fill the transmission to the
proper level with the specified fluids.
25.
Adjust the manual and throttle
linkage as required.
REMOVAL-
CONTINENTAL MARK III
1.
Working from the engine com-
partment, lift the fluid filler tube dio-
stick from the transmission.
2.
Raise the vehicle on a hoist or
stands.
3.
Remove the dust shield from the
front lower end of the converter hous-
ing.
4.
Crank the engine until one of the
converter drain plugs is accessible.
Then, remove the plug.
5.
Crank the engine until the other
plug is at the bottom. Place a drain
pan to catch the fluid, then remove
the pan and allow the fluid to drain.
6. Remove the driveshaft.
7.
Remove the frame side rail sup-
port brace attaching bolts and remove
the brace.
8. After the fluid has been drained
from the converter, install the plug.
9. Place the drain pan under the
transmission pan and loosen the at-
taching bolts and allow the fluid to
drain. Finally remove all of the pan
attaching bolts except two, to allow
the oil to further drain. After the fluid
has drained, install two bolts on the
opposite side of the pan to temporari-
ly hold it in place.
10.
Remove the. converter-
to-flywheel attaching nuts.
11.
Disconnect the downshift link-
age from the transmission downshift
lever.
12.
Using tool T67P-7341-A, re-
move the selector rod from the manu-
al lever.
13.
Remove the two screws that at-
tach the shift rod bellcrank bracket to
the converter housing and remove the
bracket.
14.
Disconnect the vacuum dia-
phragm hose at the transmission.
15.
Disconnect the speedometer
cable from the extension housing and
place it to one side.
16.
Remove the two idler arm
bracket retaining bolts at the frame
side rail and allow the linkage to
hang.
17.
Disconnect the starter cable
from the terminal on the starter. Re-
move the starter attaching bolts and
remove it from the housing.
18.
Remove the clip securing the oil
cooler lines to the support bracket.
19.
Disconnect the two oil cooler
lines from the right side of the trans-
mission.
20.
Disconnect the muffler inlet
pipes at the exhaust manifolds and
allow the pipes to hang.
21.
Remove the vibration absorber
from the extension housing.
22.
Remove the engine rear support
to extension housing attaching bolts.
23.
Place a transmission jack under
the transmission and raise it just
enough to remove the weight from the
support.
24.
Remove the two support attach-
ing bolts and remove the support.
25.
Lower the jack and secure the
transmission to the jack with a safety
chain.
26.
Remove the bolt that secures
the filler tube to the rear of the right
cylinder head and lift the tube from
the transmission case.
27.
Remove the six converter
housing-to-cylinder block attaching
bolts.
28.
Carefully lower the transmis-
sion and remove it from under the ve-
hicle.
29.
Remove the converter and
mount the transmission in a holding
fixture.
INSTALLATION—
CONTINENTAL MARK III
1.
Torque the two converter drain
plugs to specification.
2.
Install the converter on the sta-
tor support.
3.
Secure the transmission on a
transmission jack.
4.
Rotate the converter so that the
studs and drain plugs are in alignment
with their holes in the flywheel.
5.
Move the transmission toward
the cylinder block until they contact
each other. Install and torque the at-
taching bolts to specification
6. Remove the jack safety chain
from the transmission.
7.
Connect the fluid cooler lines to
their fittings on the right side of the
transmission.
8. Install a new O-ring on the lower
end of the fluid filler tube. Dip the
O-ring in clean automatic transmis-
sion fluid and insert the tube in the
transmission case. Install the attach-
ing bolt.procarmanuals.com
07-04-17
C-6 Automatic Transmission
07-04-17
9. Raise the transmission and in-
stall the engine rear support and tor-
que the bolts to specification.
10.
Lower the transmission and re-
move the jack.
11.
Install the engine rear support-
to-extension housing attaching bolts.
12.
Install the drive shaft.
13.
Connect the speedometer cable
to the extension housing.
14.
Connect the muffler inlet pipes
to the exhaust manifolds.
15.
Position the starting motor on
the converter housing and secure it
with the attaching bolts. Connect the
cable to the terminal on the starter.
16.
Position the idler arm bracket
to the frame side rail and install the
attaching bolts.
17.
Install the torque converter-
to-flywheel attaching nuts and torque
them to specification.
18.
Install the converter housing
dust shield.
19.
Secure the frame side rail sup-
port brace with the attaching bolts
and lock washers. Torque the bolts to
specification.
20.
Connect the downshift rod to
the transmission downshift lever.
21.
Using Tool T67P-7341-A, in-
stall a new grommet in the manual
lever. Then, secure the manual selec-
tor rod to the lever.
22.
Connect the vacuum hose to the
vacuum diaphragm.
23.
Install the oil cooler line retain-
ing clip at the transmission support.
24.
Position the vibration absorber
to the transmission extension housing
and secure it with the three attaching
bolts.
25.
Lower the vehicle.
26.
Fill the transmission to the
proper level with the specified fluids.
27.
Adjust the manual and throttle
linkage as required.
REMOVAL-
LINCOLN CONTINENTAL
1.
Raise the hood and remove the
transmission dipstick.
2.
Raise the vehicle on a hoist. Re-
move the bolt that secures the trans-
mission filler tube to the cylinder
head.
3.
Remove the bolts that attach the
reinforcement plate at the rear of the
transmission oil pan and remove the
plate.
4.
Remove the three bolts that at-
tach the manual and downshift control
rod splash shield to the side rail and
remove the shield.
5.
Place a drain pan under the
transmission. Loosen all transmission
pan attaching bolts and allow the fluid
to drain. Remove the bolts from the
rear and both sides of the pan to
allow further drainage; then, finally
remove the pan. After all fluid has
been drained, install the pan using
four attaching bolts.
6. Remove the two bolts that attach
the cover to the lower end of the con-
verter housing.
7.
Remove the two front support
bracket bolts at the converter housing.
8. Remove the two drain plugs
from the converter and allow it to
drain.
9. Remove the four nuts that attach
the converter to the flywheel.
10.
Lift the fluid filler tube from
the transmission case.
11.
Remove the two idler arm
bracket bolts from the frame side rail
and allow the idler arm to hang free.
12.
Disconnect the starter cable
from the starter. Remove the starter
attaching bolts and remove the starter.
13.
Disconnect the oil cooler lines
from the transmission.
14.
Disconnect the vacuum hose
from the diaphragm.
15.
Loosen the parking brake ad-
justing nut at the equalizer and re-
move the retracting spring. Disconnect
the rear brake cables and remove the
equalizer from the bracket.
16.
Disconnect the speedometer
cable from the extension housing.
17.
Disconnect the drive shaft from
the transmission flange and position
the shaft out of the way.
18.
Disconnect the downshift rod
from the transmission downshift lever.
19.
Using tool T67P-7341-A, re-
move the manual selector rod from
the manual lever.
20.
Remove the lower bellcrank at-
taching bolts and remove the bell-
crank.
21.
Pry the upper bellcrank out of
the converter housing and allow it to
hang free.
22.
Remove the cooler lines from
the clip at the cylinder head.
23.
Remove the converter housing-
to-cylinder block lower attaching
bolts.
24.
Remove the two nuts that at-
tach the engine rear mounts to the
crossmember.
25.
Place a transmission jack under
the transmission and raise it just high
enough to remove the weight from the
crossmember.
26.
Remove the engine rear
support-to-extension housing attaching
bolts and remove the supports.
27.
Remove the crossmember-
to-frame attaching nuts and remove
the crossmember.
28.
Secure the transmission to the
jack with the safety chain. Lower the
transmission and remove the upper
converter housing-to-cylinder block at-
taching bolts.
29.
Move the transmission away
from the cylinder block.
30.
Carefully lower the transmis-
sion and remove it from under the ve-
hicle.
31.
Remove the converter and mount
the transmission in a holding fixture.
INSTALLATION-
LINCOLN CONTINENTAL
1.
Torque the two converter drain
plugs to specification.
2.
Install the converter on the sta-
tor support.
3.
Secure the transmission on a
transmission jack.
4.
Rotate the converter so that the
studs and drain plugs are in alignment
with those in the flywheel.
5.
Move the transmission toward the
cylinder block until they contact each
other. Install and torque the attaching
bolts to specification.
6. Secure the converter to the fly-
wheel with the four attaching nuts.
Torque the nuts to specification.
7.
Secure the converter access cover
to the converter housing with the at-
taching bolts.
8. Secure the two front support
brackets to the converter housing with
the attaching bolts.
9. Raise the transmission high en-
ough to position the crossmember. In-
stall the bolts, but do not tighten at
this time.
10.
Secure the engine rear support
to the extension housing and torque
the bolts to specification. At this time,
install and torque the crossmember-
to-frame attaching nuts to specifica-
tion.
11.
Lower the transmission and in-
stall the engine rear support-
to-crossmember attaching nuts and
plates.
Torque the •"its to specifica-
tion. Remove the transmission jack.
12.
Install the upper bellcrank in
the left side of the converter housing.
13.
Position the lower bellcrank to
the transmission and floor pan and se-
cure it with the two attaching bolts.
14.
Connect the downshift rod to
transmission downshift lever.
15.
Using tool T67P-7341-A, install
a new grommet in the manual lever.
Then, secure the manual selector rod
to the lever.procarmanuals.com
07-05-13
Specifications
07-05-13
C6 TRANSMISSION -LINCOLN CONTINENTAL AND CONTINENTAL MARK III VEHICLES WITH 460-4V ENGINES
Throttle
Closed
(Above
17"
Vacuum)
To Detent
(Torque
Demand)
Through
Detent
(W.O.T.)
Range
D
D
D
1
D
D
D
D
D
D
D
Vehicle
Lincoln Continental
Continental Mark III
Shift
1-2
2-3
3-1
2-1
1-2
2-3
3-2
1-2
2-3
3-2
3-1 or 2-1
Axle Ratio
2.80:1
3.00:1
2.80:1
3.00:1
1
8-10
8-22
8-10
21-30
29-42
59-76
27-42
43-50
83-92
2-81
26-34
2
7-10
7-21
7-10
20-28
27-39
55-71
25-39
40-47
77-86
67-76
25-32
Tire Size
9.15 x 15
9.15x15
8.55 x 15
9.15 x 15
8.55 x 15
9.15 x 15
3
8-10
8-22
8-10
20-29
29-41
58-75
27-41
42-49
81-90
70-79
26-33
4
7-9
7-21
7-9
19-28
27-38
54-70
25-38
40-46
76-85
66-74
24-31
Use Column No.
1
2
3
1
4
2
TORQUE LIMITS
Item
Converter to Flywheel
Converter Hsg. to Trans. Case
Front Pump to Trans. Case
Front Servo to Trans. Case
Rear Servo to Trans. Case
Upper Valve Body to Lower Valve Body
Overrunning Clutch Race to Case
Oil Pan to Case
Rear Servo Cover to Case
Stator Support to Pump
Converter Cover to Converter Hsg.
Guide Plate to Case
Intermediate Servo Cover to Case
Regulator to Case
Planetary Support to Trans. Case
Control Valve Body to Trans. Case
Dia;
'iragm Assy, to Case
Cooler Return Check Valve
Distributor Sleeve to Case
Governor to Counterweight
Governor Valve Body Cover Screws
Pressure Regulator Cover Screws
Control Valve Body Screws (10-24)
Front Servo Release Piston
End Plates to Body
Stator Support to Pump
Inner Downshift Lever Stop
Ft-Lbs
FMX
23-28
40-50
17-22
30-35
40-45
4-6
—
10-13
-
-
12-16
-
-
17-22
20-25
8-10
20-30
9-12
-
50-60
20-30
20-30
20-30
20-30
20-30
23-35
-
C4
23-28
28-40
28-40
-
-
-
13-20
12-16
12-20
12-20
12-16
-
16-22
-
-
-
15-23
-
12-20
-
-
-
-
-
20-35
-
40-55
C6
20-30
-
12-20
-
-
-
18-25
12-16
-
12-16
12-16
12-16
10-14
-
-
-
15-23
-
12-16
-
-
-
-
-
20-30
-
20-30
Item
Extension Assy, to Trans. Case
Pressure Gauge Tap
Band Adj. Screw Locknut to Case
Yoke to Output Shaft
Reverse Servo Piston to Rod
Cooler Tube Connector Lock
Converter Drain Plug
Rear Band Adjusting Screw to Case
Front Band Adjusting Screw Locknut
Manual Valve Inner Lever to Shaft
Downshift Lever to Shaft
Filler Tube to Engine
Filler Tube to Pan
Transmission to Engine
Transmission to Engine: Falcon
Mustang-6-Cyl.
Lower to Upper Valve Body
Reinforcement Plate to Body
Screen and Lower to Upper Valve Body
Neutral Switch to Case 2^
Neutral Switch to Column
Accumulator Plate to Body
Lower Valve Body Cover and Plate to
Valve Body
Control Assy, to Case
Gov. Body to Collector Body
Cooler Line Fittings
Ft-Lbs
FMX
30-40
7-15
-
-
-
-
15-28
35-40
20-25
8-12
17-20
20-25
-
40-50
-
-
- ;
-
-
20
-
48-72
96-120
-
-
C4
28-40
9-15
35-45
60-80
®
-
20-30
-
-
8-12
12-16
20-25
32-42
40-50
23-33
40-55
40-55
40-55
55-75
20
50-90
-
80-120
80-120
80-120
C6
25-30
9-15
35-45
-
-
25-35
14-28
-
-
8-12
12-16
20-25
-
40-50
-
40-50
20-30
40-50
55-75
20
-
-
90-125
80-120
-
r^ Tighten to 10 ft-lbs and back off 5/8
turn.
-• Mustang and Cougar only.procarmanuals.com