
04-02-11
Rear Axle — Removable Carrier Type
04-02-11
If the axle housing is new, install a
new vent. The hose attaching portion
must face toward the front of the ve-
hicle.
2.
If leather-type wheel bearing ser-
vice seals are to be installed, soak the
new rear wheel bearing oil seals in
SAE 10 oil for 1/2 hour before instal-
lation. Wipe a small amount of an oil
resistant sealer on the outer edge of
each seal before it is installed. Do not
put any of the sealer on the sealing
lip.
Install the oil seals in the ends of
the axle housing with one of the tools
shown in Fig. 10 and 12.
3.
Position the replacement axle
housing under the vehicle, and raise
the axle with a hoist or floor jack.
Connect the suspension lower arms to
their mounting brackets on the axle
housing with pivot bolts and nuts. Do
not tighten the bolts and nuts at this
point.
4.
Position the suspension upper
arm in its mounting bracket on the
axle housing, and install the adjusting
bolt, eccentric washers, lock washer
and nut. Leave the bolt and nut loose
at this point.
5.
Position the brake lines to the
axle housing, and secure with the re-
taining clips.
6. Install the brake backing plates
on the axle housing flanges.
7.
Connect the track bar to the
mounting stud, install the washer and
attaching nut, and torque to specifica-
tions.
8. Position the rear coil springs and
insulators in the pockets provided.
9. Connect the lower studs of the
two rear shock absorbers to the
mounting brackets on the axle hous-
ing. Install the attaching nuts, and
torque to specifications.
10.
Connect the vent tube to the
vent on the housing. If axle housing is
new, install a new vent.
11.
Clean the mating surfaces of
the axle housing and differential car-
rier. Position the carrier on the
mounting studs on the housing using a
new gasket between carrier and hous-
ing. Install the copper washers and the
carrier-to-housing attaching nuts, and
torque to specifications.
12.
Make sure that both the front
and rear pivot bolts of the upper and
the two lower arms are loose, and
then raise the axle assembly to con-
trolled curb height (Fig. 15). Hold the
axle at controlled curb height by plac-
ing blocks or pieces of steel pipe be-
tween the axle housing and the bumper
rear screw on the side rail. (See speci-
fications for dimensions.)
FRAME
TIGHTEN ARM
ATTACHING BOLTS
AT 5-45/64 INCH
HEIGHT POSITION
5-45/64 INCH
HEIGHT FOR
INSTALLATION
OF ARMS
E 1600-B
FIG. 75 -Axle Normal Curb
Height and Controlled Height
for Arm Installation
13.
With the axle at controlled curb
height, torque the suspension upper
and lower arm front pivot bolts and
nuts to specifications. Torque the
lower arm-to-axle housing pivot bolts
and nuts to specifications.
14.
Remove the oil seal replacer
tool from the transmission extension
housing. Position the drive shaft so
that the front U-joint slip yoke splines
to the transmission output shaft.
15.
Connect the drive shaft to the
U-joint flange, aligning the scribe
marks made on the drive shaft end
yoke and the axle U-joint flange dur-
ing the removal procedure. Install the
U-bolts and nuts and torque to speci-
fications.
16.
Carefully slide the two axle
shaft assemblies in the axle housing.
The shorter shaft goes into the left
side of the housing. Use care in slid-
ing the axle shafts into the housing so
that the rough forging of the shaft will
not damage the oil seal. Start the axle
splines into the differential side gear,
and push the shaft in until the rear
wheel bearing bottoms in the housing.
17.
Install the rear wheel bearing
retainers on the attaching bolts on the
axle housing flanges. Install the nuts
on the bolts and torque to specifica-
tions.
18.
If the rear brake shoes were
backed off, adjust the brakes as out-
lined in Part 2-1, and install rubber
plugs in the adjuster slots.
19.
Install the two rear brake
drums and the drum attaching (Tin-
nerman) nuts.
20.
Install the rear wheels and tires.
21.
Fill the rear axle to the bottom
of the filler plug hole located in either
the carrier casting or housing cover
with specified lubricant. Be sure that
the axle is in operating position.
22.
Road test the vehicle to be sure
that pinion and driveshaft angles are
correct. Any shudder during heavy ac-
celeration, or deceleration may require
a pinion and driveshaft angle re-
adjustment as detailed in Driveshaft
and Pinion Angle Adjustment, Group
3,
Part 3-2.
AXLE HOUSING (LEAF
SPRING SUSPENSION)
REMOVAL
1.
Raise the vehicle and support it
with safety stands under the rear
frame member.
2.
Drain the lubricant from the
axle.
3.
Make scribe marks on the drive
shaft end yoke and the axle U-joint
flange to insure proper position of the
drive shaft at assembly. Disconnect
the drive shaft at the drive pinion
flange.
4.
Disconnect the lower end of the
shock absorbers.
5.
Remove the wheels, brake drums
and both axle shafts as outlined in
Section 2.
6. Remove vent hose front vent
tube (Corbin clamp) and remove vent
tube from brake tube junction and
axle housing.
7.
Remove the hydraulic brake T-
fitting from the axle housing. Do not
open the hydraulic brake system lines.
Remove the hydraulic brake line from
its retaining clip on the axle housing.
8. Remove both axle shaft oil seals
with the tool shown in Fig. 8.
9. Remove both brake backing
plates from the axle housing and sus-
pend them above the housing with
mechanic's wire. The hydraulic brake
lines and the parking brake cables are
still attached to the brake backing
plates.
10.
Support the rear axle housing
on a jack, and then remove the spring
clip nuts. Remove the spring clip
plates (Fig. 16).
11.
Lower the axle housing and re-
move it from under the vehicle.
12.
If the axle housing is being re-
placed, transfer all the differential and
pinion parts to the new housing. See
Section 4, Major Repair Operation*.
INSTALLATION
1.
Raise the axle housing into posi-
tion so that the spring clip plates can
be installed. On a Montego or Fair-
lane,
position the spring upper insula-
tors and retainers between the axle
housing and springs and install theprocarmanuals.com

06-02-03
Ford Design Three Speed Transmission
06-02-03
STOP
PIN
GROMMET
Tool -
T67P.7347.A
GROMMET
LEVER
CONTROL ROD REMOVAL
^S.
GROMMET INSTALLATION
SET STOP PIN SO THAT THE GROMMET
Tool
-
T67P.734LA
AND
SHIFT ROD ARE PROPERLY SEATED
OMMET—^
SEATED
\
CONTROL ROD INSTALLATION
CONTROL ROD
STOP
PIN
FIG. 4—Removing
or
Installing Shift Linkage Grommet
GEAR SHIFT LINKAGE
ADJUSTMENT—FLOOR MOUNTED
1.
Loosen
the
three shift linkage
adjustment nuts. Install
a 1/4
inch
di-
ameter alignment pin through the con-
trol bracket and lever alignment holes
shown
in Fig. 18.
2.
Tighten
the
three linkage adjust-
ment nuts
and
then remove
the
align-
ment
pin.
3.
Check
the
gear shift lever
for a
smooth crossover.
COLUMN-MOUNTED
SHIFT LINKAGE
GROMMET REMOVAL
AND
INSTALLATION
The column-mounted shift lever
as-
sembly incorporates
an oil
impregnat-
ed plastic grommet
in the
end
of
each
lever
arm. A
special tool T67P-
7341-A
is
required
to
install the grom-
met
in the
shift lever,
and to
install
the shift linkage
rod
into
the
grom-
met. Remove
and
install
the
grommet
as follows:
1.
Place
the
lower
jaw of the
tool
between
the
shift lever
and the
shift
rod.
Position
the
stop
pin
against
the
end
of the
shift
rod
(Fig.
4)
and force
the
rod out of the
grommet. Remove
the grommet from
the
shift lever
by
cutting
off the
large shoulder with
a
sharp knife. The groin met must
be re-
moved from
the
shift lever
and a new
one installed each rime
'he rod is
dis-
connected.
2.
Before installing
a
new grommet,
C 2090-A
adjust
the
stop
pin as
necessary
to
properly install
the
grommet and coat
the outside
of
the grommet with lubri-
cant. Then, place
the
grommet
on the
stop
pin and
force
it
into
the
shift
lever hole. Turn
the
grommeit several
times
to be
sure
it is
properly seated.
3.
Readjust
the
stop
pin to a
length
which
is
sufficient
to
install
the
shift
rod into
the
grommet
(Fig.
4).
If
the
pin height
is not
adjusted,
the
shift
rod
may be
pushed
too far
through
the grommet causing damage
to the
grommet retaining
lip.
4.
With
the pin
height properly
ad-
justed, position
the
shift
rod on the
tool
and
force
the rod
into
the
grom-
met until
the
groove
in the rod
seats
on
the
inner retaining
lip of
the grom-
met.
REMOVAL AND INSTALLATION
REMOVAL
1.
Raise
the
vehicle
on a
hoist.
2.
Mark
the
drive shaft
so
that
it
may
be
installed
in the
same relative
position. Disconnect
the
drive shaft
from
the
rear U-joint flange.
3.
Slide
the
front
of the
drive shaft
out
of the
transmission extension
housing
and off the
output shaft
In-
sert
the
tool shown
in (Fig. 2),
Part
6-1 into the extension housing
to
pre-
vent
the
lubricant from leaking
out of
the transmission.
4.
Remove
the cap
screw
and
lock
washer that secures
the
speedometer
cable retainer
to the
extension hous-
ing. Pull
the
speedometer cable
out of
the extension housing.
5.
On
vehicles equipped with
a
column-mounted gear shift selector,
remove
the
shift rods from
the
shift
levers
at
the transmission. On vehicles
equipped with
a
floor-mounted gearprocarmanuals.com

07-02-08
C4 Automatic Transmission
07-02-08
8. Install the outer downshift lever
and attaching nut, and torque the nut
to specification. Install the downshift
linkage rod to the downshift lever.
9. Install the switch wires. Connect
the wire multiple connector. Check
the operation of the switch in each de-
tent position. The engine should start
only with the transmission selector
lever in N (neutral) and P (park).
SELECTOR LEVER
REPLACEMENT—CONSOLE SHIFT
FORD-METEOR
1.
Raise the vehicle and disconnect
the link assembly from the selector
lever arm (Fig. 6).
2.
Lower the vehicle. Remove the
four screws and plates securing the se-
lector lever handle to the lever. Re-
move the handle and detent control.
3.
Remove the two screws from the
rear of the console top panel. Pull the
panel back to unhook it from the
front of the console and remove the
panel.
4.
Disconnect the neutral start
switch wires at the plug connector.
Disconnect the bulb socket from the
quadrant.
5.
Remove the four bolts that at-
tach the selector lever housing to the
floor pan and remove the selector
lever and housing.
6. Position the new selector lever
and housing assembly on the floor pan
and install the attaching bolts.
7.
Connect the bulb socket to the
quadrant and the neutral start switch
wires to the plug connector.
8. Raise the vehicle and secure the
link assembly to the selector lever arm
with the bushing, insulator, flat wash-
er and cotter pin (Fig. 6). Lower the
vehicle.
9. Place the console top panel on
the console and install the retaining
screws.
10.
Position the selector lever de-
tr*rtt control and handle on the selector
lever and secure with the four plates
and attaching screws.
FAIRLANE-MONTEGO
1.
Raise the vehicle on a hoist or
jack stands.
2.
Remove the retainer that secures
the manual linkage rod to the lower
end of the manual lever (Fig. 7).
3.
Remove the flat washer and two
insulator washers and disconnect the
rod from the arm.
4.
Working from inside of the vehi-
cle,
remove the selector lever handle
attaching screw. Lift the handle off
the selector lever.
DETENT PAWL
LOCK NUT
DETENT PAWL
ADJUSTMENT SCREW
DETENT PLATE
D 1644-A
FIG. 72—Typical Selector Lever Detent Pawl Adjustment
5.
Remove the console trim panel
from the top of the console. Remove
the console retaining screws and re-
move the console.
6. Remove the cover and dial indi-
cator as an assembly.
7.
Remove the four screws that se-
cure the selector lever retainer to the
selector lever housing. Lift the retainer
from the housing.
8. Disconnect the neutral start
switch wires at the plug connector.
Disconnect the bulb socket from the
selector lever housing.
9. Remove the three bolts that se-
cure the selector lever control housing
to the console. Lift the selector lever
housing from the console.
10.
Remove the selector lever to
housing attaching nut. Remove the
lever from the housing.
11.
Install the selector lever in the
housing and install the attaching nut.
Torque the nut to 20 to 25 ft-31bs.
12.
Install the selector lever handle.
13.
Position the selector lever as
shown in Figure 12. With a feeler
gauge, check the clearance between
the detent pawl and plate. The clear-
ance should be 0.005 to 0.010 inch. If
necessary adjust the height of the de-
tent pawl as shown in Figure 12.
14.
Remove the handle from the se-
lector lever.
15.
Position the selector lever hous-
ing in the console and install the three
attaching bolts. Do not tighten the at-
taching bolts at this time.
16.
Connect the bulb socket to the
selector lever housing and the neutral
start switch wires to the plug connec-
tor.
17.
Position the selector lever re-
tainer to the selector lever housing.
Install the four attaching screws.
18.
Install the cover and dial indi-
cator.
19.
Place the console in position
and install the retaining bolts. Tighten
the selector lever housing attaching
bolts.
20.
Position the console trim panel
and secure it with the attaching
screws.
21.
Install the handle and the but-
ton on the selector lever. Secure the
handle with the set screw.
22.
Secure the manual linkage rod
to the arm with two insulating wash-
ers,
a flat washer and a retainer (Fig.
7).
23.
Adjust the linkage as required.
J r the vehicle.
MUSTANG
1.
Raise the vehicle and remove the
manual lever control rod attaching nut
(Fig. 8).
2.
Lower the vehicle, remove the se-
lector lever handle attaching screw.
3.
Remove the dial housing attach-
ing screws and the housing.
4.
Remove the two pointer back-up
shield attaching screws and remove
the shield.
5.
Disconnect the dial indicator
light.
6. Remove the selector housing and
lever assembly attaching bolts. Re-
move the selector lever and housing.
7.
Remove the selector lever to
housing attaching nut. Remove the
lever from the housing.
8. Install the selector lever in the
housing and install the attaching nut.
Torque the nut to 20 to 25 ft-lbs.
9. Install the selector lever handle.
10.
Position the selector lever as
shown in Figure 12. With a feeler
gauge check the clearance between the
detent pawl and plate. The clearance
should be 0.005 to 0.010 inch. If nec-
essary adjust the height of the detent
pawl as shown in Figure 12.procarmanuals.com

07-03-08
FAAX Transmission
07-03-08
14.
Install the trim panel on the top
of the console. Install the selector
lever handle.
MUSTANG-COUGAR
1.
Place the transmission selector
lever in the N (Neutral) position.
2.
Raise the vehicle and remove the
manual lever control rod attaching nut
(Fig. 7).
3.
Lower the vehicle and remove
the selector lever handle attaching
screw and the handle.
4.
Remove the dial housing attach-
ing screws and the housing.
5.
Disconnect the dial indicator
light.
6. Disconnect the neutral start
switch and dial indicator light wires
from their connectors at the dash
panel.
7.
Remove the four selector housing
and lever assembly attaching bolts.
Remove the selector lever and housing
assembly.
8. Remove the two pointer back-up
shield attaching screws and remove
the shield.
9. Remove the two screws securing
the neutral start switch to the selector
lever housing. Push the neutral start
switch harness plug inward and re-
move the switch and harness assembly
(Fig. 9).
10.
Before installing the new
switch, hold it with the wires facing
downward and move the actuator
lever all the way to the left. Then, re-
turn the actuator lever to the neutral
position as shown in Figure 9.
11.
Position the harness and neutral
switch assembly in the selector lever
housing. Secure with the two attach-
ing screws.
12.
Install the pointer back-up
shield on the housing and lever assem-
bly.
13.
Position the selector lever and
housing assembly on the console and
install the attaching bolts.
14.
Connect the dial indicator light.
15.
Connect the neutral start switch
and dial indicator light wires to their
respective connectors at the dash
panel.
16.
Install the dial housing on the
selector lever housing assembly.
17.
Install the selector lever handle.
18.
Raise the vehicle and secure the
manual lever control rod to the selec-
tor lever arm.
19.
Lower the vehicle.
20.
Place the selector lever in the
park position and check the operation
of the switch.
DETENT PAWL
LOCK
NUT
DETENT PAWL
ADJUSTMENT SCREW
DETENT PLATE
D 1644-A
FIG.
10—Typical Selector Lever Detent Pawl Adjustment
SELECTOR LEVER
REPLACEMENT—CONSOLE
SHIFT—FAIRLANE
AND
MONTEGO
1.
Raise the vehicle on a hoist or
jack stands.
2.
Remove the retainer that secures
the manual linkage rod to the lower
end of the manual lever (Fig. 6).
3.
Remove the flat washer and two
insulator washers and disconnect the
rod from the arm.
4.
Working from inside of the vehi-
cle,
remove the selector lever handle
attaching screw. Lift the handle off
the selector lever.
5.
Remove the console trim panel
from the top of the console. Remove
the console retaining screws and re-
move the console.
6. Remove the cover and dial indi-
cator as an assembly.
7.
Remove the four screws that se-
cure the selector lever retainer to the
selector lever housing. Lift the retainer
from the housing.
8. Disconnect the neutral start
switch wires at the plug connector.
Disconnect the bulb socket from the
selector lever housing.
9. Remove the three bolts that se^
cure the selector lever control housing
to the console. Lift the selector lever
housing from the console.
10.
Remove the selector lever to
housing attaching nut. Remove the
lever from the housing.
11.
Install the selector lever in the
housing and install the attaching nut.
Torque the nut to 20 to 25 ft-lbs.
12.
Install the selector lever handle.
13.
Position the selector lever as
shown in Figure 10. With a feeler
gauge,
check the clearance between
the detent pawl and plate. The clear-
ance should be 0.005 to 0.010 inch. If
necessary adjust the height of the de-
tent pawl as shown in Figure 10.
14.
Remove the handle from the se-
lector lever.
15.
Position the selector lever hous-
ing in the console and install the three
attaching bolts. Do not tighten the at-
taching bolts at this time.
16.
Connect the bulb socket to the
selector lever housing and the neutral
start switch wires to the plug connec-
tor.
17.
Position the selector lever re-
tainer to the selector lever housing.
Install the four attaching screws.
18.
Install the cover and dial indi-
cator.
19.
Place the console in position
and install the retaining bolts. Tighten
the selector lever housing attaching
bolts.
20.
Position the console trim panel
and secure it with the attaching
screws.
21.
Install the handle and the but-
ton on the selector lever. Secure the
handle with the set screw.
22.
Secure the manual linkage rod
to the arm with two insulating wash-
ers,
a flat washer and a retainer (Fig.
6).
23.
Adjust the linkage as required.
Lower the vehicle.
MUSTANG-COUGAR
1.
Raise the vehicle and remove the
manual lever control rod attaching nut
(Fig. 7).
2.
Lower the vehicle, remove the se-
lector lever handle attaching screw.
3.
Remove the dial housing attach-
ing screws and the housing.procarmanuals.com

07-03-09
FMX Transmission
07-03-09
4.
Remove the pointer back-up
shield attaching screws and the shield.
5.
Disconnect the dial indicator
light.
6. Disconnect the neutral start
switch and dial indicator light wires
from their connectors at the dash
panel.
7.
Remove the selector housing and
lever assembly attaching bolts. Re-
move the selector lever and housing.
8. Remove the selector lever to
housing attaching nut. Remove the
lever from the housing.
9. Install the selector lever in the
housing and install the attaching nut.
Torque the nut to 20 to 25 ft-lbs.
10.
Install the selector lever handle.
11.
Position the selector lever as
shown in Figure 10. With a feeler
gauge check the clearance between the
detent pawl and plate. The clearince
should be 0.005 to 0.010 inch. If nec-
essary, adjust the height of the detent
pawl as shown in Figure 10.
12.
Remo"~ the handle from tte se-
lector lever.
13.
Install the selector housing and
lever assembly as shown in Figure 4.
Torque the attaching bolts 4-6 ft-lbs.
14.
Connect the dial indicator light.
15.
Connect the neutral start switch
and dial indicator light wires to their
respective connectors at the dash
panel.
16.
Install the pointer back-up
shield and tighten the attaching
screws.
17.
Install the selector lever handle
and tighten the attaching screw.
18.
Position the selector lever in the
D position.
19.
Raise the vehicle. Install the
transmission manual lever rod to the
selector lever. Adjust the manual link-
age.
20.
Lower the vehicle and check the
transmission operation in each selec-
tor lever detent position.
BAND ADJUSTMENTS
FRONT BAND
ADJUSTMENT
1.
Drain the fluid from the trans-
mission by loosening the pan attach-
ing bolts starting at the rear of the
pan and working toward the front.
When most of the fluid has drained
from the pan, remove the remainder
of the attaching bolts. Use a clean
drain can equipped with a 100-mesh
screen if the fluid is to be reused.
Too/—
7225-C-13B
/A
-inch
Spacer
FRONT SERVO
ACTUATING LEVER
D 2048-A
FIG.
7
7—Adjusting Front Band—
Typical
2.
Remove the pan, then remove
the fluid filter and clip from the trans-
mission. Clean the inside of the pan.
Remove all gasket material from the
pan and pan mounting face of the
case.
3.
Loosen the front servo adjusting
screw lock nut.
4.
Pull back on the actuating rod,
and insert the 1/4 inch spacer between
the adjusting screw and servo piston
stem (Fig. 11). Tighten the adjusting
screw to 10 in-lbs. torque. Remove the
spacer and tighten the adjusting screw
an additional 3/4 turn. Hold the ad-
justing screw stationary and tighten
the lock nut securely.
5.
Install the transmission fluid
screen and clip. Install the pan using a
new gasket.
6. Refill the transmission to the
FULL mark on the dipstick.
7.
Start the engine and engage the
transmission in each drive range to fill
all fluid passages, then place the selec-
tor lever in the P position. Check the
fluid level and add enough fluid to
bring the level above the ADD mark
on the dipstick.
ALTERNATE FRONT
BAND ADJUSTMENT
1.
Drain the fluid from the trans-
mission. If the same fluid is to be
used again in the transmission after
Che band adjustment, filter the fluid
through a 100-mesh screen as it drains
from the transmission. Re-use the
fluid only if it is in good condition.
2.
Remove and thoroughly clean
the pan and screen. Discard the pan
gasket.
3.
Loosen the front servo adjusting
screw locknut two full turns with a
inch Driv
Detail #2
D.tai\
#3
T-Hond/e
Extension
Tool-758L-7195-A
f/2 inch Driv
Detail
#7
Qj-«—
TM-470 TM-82
D1950-A
FIG. 12—Front and Rear Band
Adjusting Tools
9/16-inch wrench. Check the. adjusting
screw for free rotation in the actuating
lever after the lock nut is loosened,
and free the screw if necessary.
4.
Pull the adjusting screw end of
the actuating lever away from the
servo body, and insert the 1/4 inch
spacer (Fig. 12) between the servo pis-
ton stem and the adjusting screw.
5.
Install the socket handle on the
9/16-inch socket.
6. Insert the T-handle extension
through the socket handle and socket,
and install the screwdriver socket on
the T-handle extension.
7.
Place the tool on the adjusting
screw so that the screwdriver socket
engages the screw and the 9/16-inch
socket engages the lock nut.
8. With a torque wrench on the T-
handle extension, tighten the adjusting
screw to 10 in-lbs torque.
9. Remove the spacer and tighten
the adjusting screw an additional 3/4
turn. Hold the adjusting screw station-
ary, and torque the lock nut to speci-
fication.
10.
Place a new gasket on the pan,
and install the screen and pan on the
transmission.
11.
Fill the transmission with fluid.
REAR BAND ADJUSTMENT—
FORD-METEOR
1.
Fold back the floor mat to ex-
pose the right side of the floor pan.
2.
Remove the access hole cover
from the floor pan. Remove all dirt
from the adjusting screw threads, then
oil the threads.
3.
Loosen the rear band adjusting
screw lock nut with the tool shown in
Fig. 13. Using the T-handle portion of
the tool, tighten the adjusting screw
until the wrench overruns.procarmanuals.com

07-04-10
C-6 Automatic Transmission
07-04-10
5.
Remove the four bolts that at-
tach the selector lever housing to the
floor pan and remove the selector
lever and housing.
6. Position the new selector lever
and housing assembly on the floor pan
and install the attaching bolts.
7.
Connect the bulb socket to the
quadrant and the neutral start switch
wires to the plug connector.
8. Raise the vehicle and secure the
link assembly to the selector lever arm
with the bushing, insulator, flat wash-
er and cotter pin (Fig. 8). Lower the
vehicle.
9. Place the console top panel on
the console and install the retaining
screws.
10.
Position the selector lever de-
tent control and handle on the selector
lever and secure with the four plates
and attaching screws.
FAIRLANE AND MONTEGO
1.
Raise the vehicle on a hoist or
jack stands.
2.
Remove the retainer that secures
the manual linkage rod to the lower
end of the manual lever (Fig. 9).
3.
Remove the flat washer and two
insulator washers and disconnect the
rod from the arm.
4.
Working from inside of the vehi-
cle,
remove the selector lever handle
attaching screw. Lift the handle off
the selector lever.
5.
Remove the console trim panel
from the top of the console. Remove
the console retaining screws and re-
move the console.
6. Remove the cover and dial indi-
cator as an assembly.
7.
Remove the four screws that se-
cure the selector lever retainer to the
selector lever housing. Lift the retainer
from the housing.
8. Disconnect the neutral start
switch wires at the plug connector.
Disconnect the bulb socket from the
selector lever housing.
9. Remove the three bolts that se-
cure the selector lever control housing
to the console. Lift the selector lever
housing from the console.
10.
Remove the selector lever to
housing attaching nut. Remove the
lever from the housing.
11.
Install the selector lever in the
housing and install the attaching nut.
Torque the nut to 20 to 25 ft-lbs.
12.
Install the selector lever handle.
13.
Position the selector lever as
shown in Figure 14. With a feeler
gauge, check the clearance between
DETENT
PAWL
LOCK
NUT
DETENT
PAWL
ADJUSTMENT
SCREW
DETENT
PLATE
D
1644-A
FIG. 14—Typical Selector Lever Detent Pawl Adjustment
the detent pawl and plate. The clear-
ance should be 0.005 to 0.010 inch. If
necessary adjust the height of the de-
tent pawl as shown in Figure 14.
14.
Remove the handle from the se-
lector lever.
15.
Position the selector lever hous-
ing in the console and install the three
attaching bolts. Do not tighten the at-
taching bolts at this time.
16.
Connect the bulb socket to the
selector lever housing and the neutral
start switch wires to the plug connec-
tor.
17.
Position the selector lever re-
tainer to the selector lever housing.
Install the four attaching screws.
18.
Install the cover and dial indi-
cator.
19.
Place the console in position
and install the retaining bolts. Tighten
the selector lever housing attaching
bolts.
20.
Position the console trim panel
and secure it with the attaching
screws.
21.
Install the handle and the but-
ton on the selector lever. Secure the
handle with the set screw.
22.
Secure the manual linkage rod
to the arm with two insulating wash-
ers,
a flat washer and a retainer (Fig.
9).
23.
Adjust the linkage as required.
Lower the vehicle.
MUSTANG AND COUGAR
1.
Raise the vehicle and remove the
manual lever control rod attaching nut
(Fig. 10).
2.
Lower the vehicle, remove the se-
lector lever handle attaching screw.
3.
Remove the dial housing attach-
ing screws and the housing.
4.
Remove the pointer back-up
shield attaching screws and remove
the shield.
5.
Disconnect the dial indicator
light.
6. Remove the selector housing and
lever assembly attaching bolts. Re-
move the selector lever and housing.
7.
Remove the selector lever to
housing attaching nut. Remove the
lever from the housing.
8. Install the selector lever in the
housing and install the attaching nut.
Torque the nut to 20 to 25 ft-lbs.
9. Install the selector lever handle.
10.
Position the selector lever as
shown in Figure 14. With a feeler
gauge check the clearance between the
detent pawl and plate. The clearance
should be 0.005 to 0.010 inch. If nec-
essary adjust the height of the detent
pawl as shown in Figure 14.
11.
Remove the handle from the se-
lector lever.
12.
Install the selector housing and
lever assembly as shown in Figure 10.
Torque the attaching bolts 4-6 ft-lbs.
13.
Connect the dial indicator light.
14.
Install the pointer back-up
shield on the housing and lever assem-
bly.
15.
Install the dial housing and
tighten the attaching screws.
16.
Install the selector lever handle
and tighten the attaching screw.
17.
Position the selector lever in the
D position.
18.
Raise the vehicle. Install the
transmission manual lever rod to the
selector lever. Adjust the manual link-
age.
19.
Lower the vehicle and check the
transmission operation in each selec-
tor lever detent position.procarmanuals.com