Page 596 of 659
RADIATOR AND GRILLE 13-3
Fig.
2 - Radiator and Shroud - Chevelle
support, and grille reinforcements and remove tie
bar.
10.
Remove screws securing grille reinforcements to
filler panel and remove reinforcements.
11.
Remove filler panel attaching hardware and remove
filler panel from vehicle.
Repair
If tie bar, filler panel, hood latch support, or any other
components removed are undamaged, they may be used
for the new grille installation. Where rivets were re-
moved, make new attachments using screws and nuts,
patent clips, or rivets.
Installation
Install grille and related components following the re-
moval procedure in reverse order. Refer to torque
specifications in rear of manual for correct torque
values.
GRILLE ASSEMBLY-CHEVELLE (Fig. 8)
Removal
1.
Raise hood and disconnect battery leads.
2.
Remove screws from each headlamp bezel and re-
move headlamp bezels from vehicle. Remove head-
lamps.
CHEVROLET
Ch
SERVICE MANUAL
Page 597 of 659

RADIATOR
AND
GRILLE
13-4
Fig. 3 - Radiator and Shroud - Chevy II
3.
Remove screws and nuts attaching grille extensions
to fenders and remove grille extensions.
'
4. Remove rivets attaching top of grille to tie bar.
5.
Remove screws attaching hood latch plate to tie bar,
catch support bracket, and radiator support and re-
move latch plate from vehicle.
6. Remove rivets securing grille reinforcements to tie
bar and filler panel and remove reinforcements.
7. Remove screws attaching tie bar to fenders, hood
catch
•
support, and radiator support and remove tie
bar.
8. Remove bumper (Section 14).
9. Remove rivet and screw securing hood catch support
to filler panel and radiator support and remove catch
support from vehicle.
10.
Remove rivets securing bottom of grille to filler
panel and remove grille.
11.
Remove attaching hardware securing filler panel and
filler panel reinforcements to fenders, fender
braces, and radiator support, and remove filler
panel.
12.
If necessary, remove nuts attaching name plate to
grille and replace name plate.
Repair
If any components removed are undamaged, they may
be used for the new grille installation. Where rivets
were removed, make new attachments using screws and
nuts,
patent clips, or rivets.
Installation
Install grille and related components following the re-
moval procedure in reverse order. Refer to torque spec-
ifications in rear of manual for correct torque values.
GRILLE ASSEMBLY-CHEVY
I! (Fig. 9)
Removal
1. Raise hood and disconnect battery leads.
2.
Remove bumper (Section 14).
3.
Remove screws and nuts securing hood catch assem-
bly to radiator support, grille, and catch support
bracket and remove catch from vehicle.
4.
Remove screws from each headlamp bezel and re-
move bezels from vehicle. Remove headlamps.
5.
Remove screws securing hood catch support to filler
panel and radiator support and remove catch support.
CHEVROLET CHASSIS SERVICE MANUAL
Page 598 of 659

RADIATOR AND GRILLE 13-5
Fig.
4 - Radiator and Shroud - Corvette
attaching top of grille to left and GRILLE ASSEMBLY—CORVETTE (Fig. 10)
10.
Remove screws
right supports.
Remove rivets securing bottom of grille to filler
panel, support assemblies, and reinforcements and
remove grille from vehicle.
If necessary, remove rivets, screws, and retainers
securing reinforcements and name plate to grille and
replace reinforcements and name plate.
Remove screws attaching left and right supports and
remove supports.
Remove attaching hardware securing filler panel and
remove filler panel from vehicle.
Repair
If any components removed are undamaged, they may
be Used for the new grille installation. Where rivets
were removed, make new attachments using screws and
nuts,
patent clips, or rivets.
Installation
Install grille and related components following the re-
moval procedure in reverse order. Refer to torque spec-
ifications in rear of manual for correct torque values.
Removal
1.
Raise front of vehicle.
2.
Remove front bumper (Section 14).
3.
Remove grille retaining screws.
4.
Remove grille from vehicle.
Installation
Install grille and related components following the re-
moval procedure in reverse order. Refer to torque spec-
ifications in rear of manual for correct torque values.
GRILLE ASSEMBLY-CAMARO (Fig. 11)
NOTE:
If necessary to remove retractable
headlamp cover only, refer to Section 12.
Removal
1.
Raise hood and disconnect battery leads and remove
battery.
2.
Remove bumper (Section 14).
3.
Remove screws securing hood catch assembly to
CHEVROLET CHASSIS SERVICE MANUAL
Page 599 of 659

RADIATOR AND GRILLE 13-6
VIEW A
VIEW B
V-8 ENGINE
RADIATOR
FAN GUARD
(L-6 ENGINE)
VIEW
Fig.
5 - Radiator and Shroud - Camaro
grille header panel, catch support bracket, and radi-
ator support and remove hood catch.
Remove screws from each headlamp bezel and re-
move bezels from vehicle. Remove headlamps.
Remove hardware attaching hood catch support to
radiator support, valance panel, and lower grille
and remove catch support from vehicle.
Disconnect parking lamps. Remove rivets securing
center grille to upper and lower grilles and remove
center grille from vehicle. If necessary, replace
name plate.
Remove screws and rivets securing grille header
panel to fenders and upper grille and remove header
panel.
Remove hardware attaching upper and lower grilles
to vehicle and remove upper and lower grilles.
Remove screws attaching valance panel to fenders,
and fender extensions and retractable headlamp door
assemblies if so equipped, and remove valance panel
from vehicle.
10.
If vehicle is equipped with retractable headlamp cov-
ers,
disconnect electrical plugs. Remove screws at-
taching headlamp bracket assemblies to radiator
support and remove assemblies from vehicle.
Repairs
If any components removed are undamaged, they may
be used for the new grille installation. Where rivets were
removed, make new attachments using screws and nuts,
patent clips, or rivets.
Installation
Install grille and related components following the re-
moval procedure in reverse order. Refer to torque spec-
ifications in rear of manual for correct torque values.
CHEVROLET CHASSIS SERVICE MANUAL
Page 600 of 659
RADIATOR AND GRILLE 13-7
Fig.
6 - Fender Trim Plate - Attaching Hardware
Fig.
7 - Grille Assembly - Chevrolet
Fig.
8 - Grille Assembly - Ch eve lie
CHEVROLET CHASSIS SERVICE MANUAL
Page 601 of 659
RADIATOR AND GRILLE 13-8
Fig.
9 - Grille Assembly - Chevy II
Fig.
11 - Grille Assembly- Comoro
Fig.
10 - Grille Assembly - Corvette
CHEVROLET CHASSIS SERVICE MANUAL
Page 645 of 659

SPECIFICATIONS
18
POWERGLIDE
Transmission Case to. Engine
35 ft. lbs.
Transmission
Oil Pan to
Case
* 8 ft lbs.
Transmission Extension
to
Case
25 ft lbs.
Speedometer Driven Gear Fitting Retainer
'.....- .......
4fft
lbs.
Servo Cover
to
Transmission Case Bolts
.....*.........
20 ft lbs.
Front Pump
to
Transmission Case Bolts
... 15 It lbs.
Front Pump Cover
to
Body Attaching Bolts
. . ..•. 20 ft lbs.
Pinion Shaft Lock Plate Attaching Screws
. . . 2-1/2 ft lbs.
Governor Body
to Hub
Attaching Bolts
•„•••........
7 ft lbs.
Governor
Hub
Drive Screw
8 ft lbs.
Rear Pump
to
Transmission Case Bolts
. •
..........
10 ft lbs.
Valve Body
to
Transmission Case Bolts
15 ft lbs.
Valve Body Suction Screen Attaching Screws
. . . . * . . 2-1/2 ft lbs.
Upper Valve Body Plate Bolts
5 ft lbs.
Lower
to
Upper Valve Body Attaching Bolts
15 ft lbs.
Inner Control Lever Allen Head Screw
2-1/2 ft lbs.
Parking Lock Pawl Reaction Bracket Attaching Bolts
10 ft lbs.
Oil Cooler Plugs
at
Transmission Case
. I . . 5 ft lbs.
Pressure Test Point Plugs
.
•-,•••
• •" 5 ft lbs.
Low Band Adjustment Locknut
.....;.
15 ft lbs.
Converter
to
Engine Bolts
......................
i . 35 ft lbs.
Under
Pan to
Transmission Case.
7-1/2 ft lbs.
Oil Cooler Pipe Connectors
to
Transmission Case
or
Radiator
10 ft lbs.
Oil Cooler Pipe
to
Connectors
10 ft lbs.
Vacuum Modulator
to
Transmission Case
15 ft lbs.
Oil
Pan
Drain Plug
20 ft lbs.
Converter Drain Plug (Taxies)
^
.........
20 ft lbs.
Parking Brake Lock
&
Range Selector Inner Lever Allen Head Screw
. . . »..,
......
... . 2-1/2 ft lbs.
TURBO-HYDRAMATIC
Pump Cover Bolts
18 lb. ft
Parking Pawl Bracket Bolts
18 Ib. ft
Case Center Support Bolt
. . .
......
. . . .
<
. . . . .
.........
. 23 lb. ft
Pump
to
Case Attaching Bolts.
. . ..- 18 lb. ft
Extension Housing
to
Case Attaching Bolts.
23 lb. ft
Rear Servo Cover Bolts
. . . . . . . 18 lb. ft
Detent Solenoid Bolts
7 lb. ft
Control Valve Body Bolts
8 lb. ft
Bottom
Pan
Attaching Screws
.. \ 12 lb. ft
Modulator Retainer Bolt
.*........
; . . . . . . . 18 lb. ft
Governor Cover Bolts
...........................
18 ib. ft
Manual Lever
to
Manual Shaft
Nut . . 8 lb. ft
Manual Shaft
to
Inside Detent Lever
. 18 lb. ft
Linkage Swivel Clamp
Nut 43 lb. ft
Converter Dust Shield Screws
93 lb. ft
Transmission
to
Engine Mounting Bolts
:............
28 lb. ft
Converter-to Flywheel Bolts
. . 33 lb. ft
Rear Mount
to
Transmission Bolts
. . . . 40 lb. ft
Rear Mount
to
Crossmember Bolt
* 40 lb. ft
Crossmember Mounting Bolts . .
...............
25 lb. ft
Oil Cooler Line . . . .' 113 lb. In.
Line Pressure Take-Off Plug . . .... 13 lb. ft
CHEVROLET CHASSIS SERVICE MANUAL