ELECTRICAL-BODY AND CHASSIS 12-27
Fig.
41 - Instrument Panel Installation — Chevelle
terminals from rear of cluster assembly (figs. 43
and 44).
12.
Remove four screws retaining upper section of dus-
ter housing to panel and remove cluster from the in-
strument panel and to a suitable working area for
necessary service (fig. 42).
Installation
1.
Position cluster assembly to rear of panel and install
four upper retaining screws.
2.
Connect cluster lamps, wiring connectors and wiring
harness assembly to the cluster assembly.
3.
Position instrument panel assembly into console
(hold panel at center and install center screws) and
install upper and lower retaining screws.
NOTE:
At this point temporarily reconnect
battery and check operation of cluster.
4.
Working under the console, install four lower screws
retaining lower section of cluster cover to rear of
panel.
5. Install radio brace screw at rear of radio.
6. Connect speedometer cable to speedometer and speed
warning device control knob.
7. Install A/C distributor duct and connect A/C hoses to
duct (if so equipped).
8. Install mast jacket upper support clamp.
9. Position steering shaft in the steering coupling and
install retaining bolt.
10.
Tighten mast jacket lower clamp (refer to Steering,
Section 9 for spring tension adjustment).
11.
Connect battery ground cable.
FUEL GAUGE AND/OR AMMETER
REPLACEMENT
1.
Disconnect battery ground cable.
2.
On air conditioned models, disconnect hose and re-
move air outlet from panel.
3.
Disconnect wiring connectors and cluster lamps from
rear of gauge assembly.
4.
Remove mounting plate retaining screws (3) and re-
move fuel gauge from rear of cluster housing.
5. Remove terminal nuts (3) securing gauge to template
and replace gauge.
6. To install, reverse the removal procedure.
CLOCK REPLACEMENT
1.
Disconnect battery ground cable.
2.
Remove clock set shaft knob retaining nut and knob.
3.
Disconnect wiring connector at clock terminal and
cluster lamp from clock housing. On A/C models,
disconnect hose from air distributor duct.
4.
Remove two screws retaining clock housing to
cluster cover and remove clock.
5. To install, reverse removal procedure.
SPEEDOMETER REPLACEMENT
1.
Disconnect battery ground cable.
2.
Remove instrument cluster assembly as previously
outlined in this section.
3.
Remove screws (8) attaching cover to rear of cluster
housing.
4.
Remove two screws attaching speedometer assembly
to cluster cover and carefully remove speedometer
head.
NOTE:
Servicing of the speedometer assembly
should be performed by an authorized
AC
speed-
ometer service station.
5. To install, reverse removal procedure.
SPEEDOMETER CABLE
Replacement or Lubrication
1.
Disconnect the speedometer cable from the speedom-
eter head. Remove the old cable by pulling it out
from speedometer
, end
of conduit.
NOTE:
If old cable is broken it may be neces-
sary to remove lower piece from transmission
end of conduit.
2.
Lubricate the lower 3/4 of cable with speedometer
cable lubricant and push the cable into the conduit.
Connect the upper end to the speedometer head and
road test vehicle for proper speedometer operation.
Fig.
42 - Instrument Cluster Installation
CHEVROLET CHASSIS SEtVKE MANUAL
ELECTRICAL-BODY AND CHASSIS 12-32
Fig.
47-
Instrument Clyster Wiring
1.
Instrument Cluster Bulb
2.
R.H. Directional Indicator
3. Bright Indicator
4.
Gen Indicator
5. Temp Indicator
6. Oil Indicator
7. L.H. Directional Indicator
8. Fuel Gauge Connector
9. Instrument Panel Wiring
Harness
10.
Clock Assembly (11700-800)
11.
Cover (exc. 11700-800)
12.
Plate (exc. 11700-800)
13.
Brake Alarm
indicator
wise wiring and lamp connections may be
damaged."~ ' ""
6. To install, position cluster to console opening and
connect all wiring and lamp connections.
7. Position cluster in console and attach speedometer
cable to the speedometer head.
8. Install eight screws retaining cluster to console.
9. Install mast jack upper clamp assembly.
10.
Connect battery ground cable and check operation of
instruments and gauges.
FUEL GAUGE REPLACEMENT
1.
Disconnect battery ground cable.
2.
Disconnect cluster lamp and wiring harness connec-
5.
tions at rear of gauge.
Remove two screws retaining gauge to rear of
cluster housing and remove gauge from housing.
Remove terminal nuts attaching gauge unit to cover
plate and remove unit, from plate.
To install, reverse the removal procedure*
CLOCK REPLACEMENT
1.
Disconnect battery ground cable.
2.
Remove clock set shaft, knob retaining screw and
knob from set shaft.
3.
Disconnect wiring and lamp connections "from rear
o£ clock.
4.
Remove two screws attaching clock to rear of hous-
ing and remove clock from cluster housing.
CHevnou-r ousst
ELECTRICAL-BODY AND CHASSIS 12-34
5. To replace, reverse the removal procedure.
SPEEDOMETER REPLACEMENT
1.
Remove instrument cluster as previously described
in this section.
2.
Remove clock set shaft knob.
3.
Remove eight screws securing cluster housing to
bezel trim panel. Separate parts carefully observing
stack up of parts.
4.
Remove two screws securing speedometer head to
rear of cluster housing.
NOTE:
Servicing of the speedometer head
should be performed by an authorized AC Speed-
ometer Service Station.
5. To install, reverse the removal procedure..
SPEEDOMETER CABLE
Replacement or Lubricatibn
1.
Disconnect the speedometer cable from the speed-
ometer head. Remove the old cable by pulling it out
from speedometer end of conduit.
NOTE:
If old cable is broken it may be neces-
sary to remove lower piece from transmission
end of conduit.
2.
Lubricate the lower 3/4 of cable with speedometer
cable lubricant and push the cable into the conduit.
Connect the upper end to the speedometer head and
road test vehicle for proper speedometer operation.
INDICATOR LIGHT REPLACEMENT
To replace any indicator or cluster bulb, unsnap the
proper socket from rear of instrument cluster, remove
and replace bulb, and reinsert unit into rear of cluster
housing.
OIL PRESSURE INDICATOR
If the light does not come on when the ignition switch
is turned on, or if the light comes on and remains on
after the engine is started, one or more of the following
conditions is indicated:
• Low oil pressure
• High engine temperature
• Defective wiring or switch
Switch Replacement
1.
Disconnect wiring harness connector from sender
unit terminal (located in block above starter on
L-6 engines and at left front of distributor on V-8
engines).
2.
Remove sender unit, replace with new unit, and
; check operation.
GENERATOR INDICATOR
1.
Ignition on, engine not running and telltale light off.
a. Indicator bulb burned out, replace bulb.
b.
Open circuit or loose connection in the telltale
light circuit.
2.
Telltale light stays on after engine is started.
a. If indicator light does not go out at engine idle
speed, refer to Charging Systems under Engine
Electrical, Section 6Y.
TEMPERATURE (COOLING SYSTEM) INDICATOR
The temperature indicator circuit consists of two re-
motely located units, indicator gauge and engine sender
unit. The indicator gauge on all models uses a single
red light to indicate an overheated engine condition.
Engine Sender Unit Replacement
1.
Drain engine cooling system to a level below unit.
2.
Remove sender unit (located in the inlet manifold
near water pump housing on V-8 engines and in the
cylinder head near an exhaust port on L-6 engines)
and replace with new unit.
3.
Refill cooling system and check operation of unit.
CORVETTE INSTRUMENTS AND GAUGES
INDEX
Page
General Description ., 12-34
Service Operations . 12-35
Instrument Cluster ., 12-35
Fuel Gauge 12-35
Speedometer/Tachometer Service. 12-35
Temperature Gauge 12-35
Ammeter/Oil Pressure Gauges 12-35
GENERAL DESCRIPTION
All Corvette instruments and gauges are conveniently
located in the dash-mounted cluster. The entire cluster
is removable to permit servicing of the various instru-
ments and gauges. The indicator and cluster illuminating
bulbs may be replaced without removing the cluster from
the panel.
Regular maintenance is not required on the instrument
cluster or its components other than maintaining clean
and keeping the speedometer and tachometer cables
properly lubricated.
CHEVROLET CHASSIS SERVICE MANUAL
ELECTRICAL-BODY AND CHASSIS 12-41
HAZARD WARNING
SWITCHES
Fig.
55- Directional Signal Switches
erating six to eight lamps simultaneously depending ve-
hicle series and model.
DIRECTIONAL SIGNAL SWITCH REPLACEMENT
All steering columns except tilt and telescoping.
Chevrolet, Chevelle, Chevy II and Camaro (Fig. 56)
1.
Disconnect battery ground cable.
2.
Disconnect signal switch wiring from chassis har-
ness at multiple connector under instrument panel.
3.
Remove steering wheel assembly as outlined in Sec-
tion 9, Steering.
4.
Remove shift lever roll pin and shift lever from
column (if applicable).
5. Push in hazard warning switch knob and unscrew
knob.
Remove switch lever arm.
6. On Chevy U and Camaro models equipped with auto-
matic transmission remove column mounted dial in-
dicator housing and lamp assembly (if applicable).
7. Remove mast jacket lower trim cover retaining
screws and remove trim cover(s).
8. On Chevrolet and Chevelle models equipped with
automatic transmission loosen set screw and remove
quadrant dial pointer (if applicable).
9. Remove retaining
"C"
ring from upper steering shaft
using snap ring remover Tool J-22569 (Refer to
Steering, Section 9). Slide thrust and wave washers
from steering shaft.
10.
Loosen three signal switch mounting screws until
assembly can be rotated counterclockwise.
NOTE:
Do not remove three screws from as-
sembly until unit is on the bench.
11.
Rotate switch assembly counterclockwise and pull
unit from top of mast jacket. Allow unit to hang
from end of column.
Fig.
56 - Standard Steering Column
CHEVROLET CHASSIS SERVICE
SPECIFICATIONS
HEATING
AND AIR
CONDITIONING
SECTION
1A
Compressor
Make Frigidaire
Type
. 6
Cylinder Axial
Displacement
Four-Season
12.6
Cu.
In.
Universal
and
Ail-Weather
.... .10.8 Cu. In.
Rotation Clockwise
Compressor Suction
and
Discharge
Connector Bolt Torque
.......
25 ft lbs.
Compressor Clutch Coil
Ohms
(at
80°F.).
4.18-4.38
Amps
(at
80°F.)
2.86 @ 12
Volts
Torques
Rear Head
to
SheU Stud
Nut 23 lb. ft
Shaft Mounting
Nut 15 lb. ft
Belt Tension.
See
Tune-Up Chart
System Capacities
Refrigerant
R-12
Four-Season
and
Comfortron
Systems.
............
3 lbs., 12 oz.
Universal Systems
Chevrolet, Chevelle,
and
Camaro.
... 3 lbs.
Chevy
n 2 lbs. 8 oz.
All-Weather System
2 lbs. 8 oz.
Compressor
Oil 525
Viscosity
All Systems
11 oz.
Fuses
Comfortron Systems
.
Four-Season Systems
.
Universal Systems
. .
All-Weather System.
.
Fuse
Block
25
amp.
25
amp.
25
amp.
25
amp.
In
Line
30
amp.
30
amp.
20
amp.
20
amp.
SECTION
3
WHEEL ALIGNMENT SPECIFICATIONS (Vehicle
dt
Curb Weight)
Caster*
Camber*
Steering Axis
Inclination
tToe-In (Total)
Wheel Bearing
Adjustment
Preload
End Movement
Chevrolet
Pos.
3/4° ± 1/2°
Pos.
1/4° ± 1/2°
7-1/2° ± 1/2°
@l/8"
to 1/4"
12 ft lbs.
zero
.001"
to .008"
Chevelle •
(SS and El Camino)
Neg. 1/2° ± 1/2°
(All others)
Neg. 1° ± 1/2°
Pos.
1/2° ± 1/2°
8-1/4° ± 1/2°
1/8" to 1/4"
12 ft lbs.
zero
.001"
to .008"
Chevy n
Pos.
1° ± 1/2°
Pos.
1/2° ± 1/2°
7° ± 1/2°
1/4" to 3/8"
12 ft lbs.
zero
.000"
to .004"
Corvette
Pos.
1° ± 1/2°
Pos.
3/4° ± 1/2°
7° ± 1/2°
3/16" to 5/16"
12 ft lbs.
zero
.001"
to .008"
Camaro
Pos.
1/2° £ 1/2°
Pos.
1/4° ±1/2°
8 3/4° ± 1/2°
1/8" to 1/4"
12 ft lbs.
zero
.001"
to .008"
•Must not vary more than 1/2° from side to side.
@Toe-In (Total) should be 5/16" to 7/16" after rebuild using new bushings and ball joints.
tAdjust Toe-in with steering gear on straight ahead location after camber and caster have been set Any change
in caster and camber settings will affect toe; always recheck and set toe to specifications.
LET CHASSIS SERVICE MANUAL