CLUTCH AND TRANSMISSIONS 7-45
23
Fig.
5T - Aluminum Powerglide Special Tools
1. J-9506
2.
J-3289-01
3.
J-9549
4.
J-21867
5.
J-4264
6. J-3387
7.
J-9539
8. J-6839
9. J-9546
10.
J-7782
11.
J-5133
12.
J-4599
13.
J-9542
14.
J-9557
Holding Fixture Adapters
Holding Fixture (Use with J-3289-20 Base)
Converter Safety Strap
Transmission Pressure Gauge and Hose
Oil Filler Tube and Funnel
Pilot Stud Set
Front Pump Puller Bolts (Use with weights
from Slide Hammers J-6585)
Front Pump Seal Driver
Clutch Drum Bushing Remover and Installer
Clutch Spring Compressor Adapter Plate
Clutch Spring Compressor
Planet Pinion Assembly Tool Set
Reverse Piston Spring Compressor
Transmission Case Rear Bushing Remover and
Installer and Rear Pump Bushing Remover
15.
J-7079
16.
J-6582
17.
J-9543
18.
J-5778
19.
J-5154
20.
J-5403
21.
J-5814
22.
J-5853
23.
J-8039
24.
J-21848
J-8001
J-5492
J-6585
J-6585-3
J-9534
Handle
Rear Pump Bushing Installer
Vacuum
Modu
lator Wrench
Extension Bushing Remover and Installer
Extension Oil Seal Installer
Snap Ring Pliers
Speedometer Drive Gear Remover and
Installer
Torque Wrench
Snap Ring Pliers
Low Band Adjusting Tool
Dial Indicator (Not Illustrated)
Dial Indicator Support Strap (Not Illustrated)
Slide Hammers (Not Illustrated)
Slide Hammer Adapters (Not Illustrated)
Bushing Remover (Not Illustrated)
CHEVROLET CHASSIS SERVICE MANUAL
STEERING 9-8
DIAL
UPPER COVER
FASTENER
CHEVROLET
SCREW
CHEVELLE
Fig.
15—Powerglide Indicator Connection—Chevrolet and Chevelle
6.
Chevrolet and Chevelle only:
a. Remove lower mast jacket cover (fig. 15).
b.
If vehicle is equipped with Powerglide, remove
indicator pointer wire by removing screw from
six o'clock position at bottom of mast jacket (fig.
15).
Work indicator wire out of position and
remove.
Remove instrument panel column mounting bracket
attaching hardware and remove bracket.
CAUTION: Do not allow steering column to
hang down from dash panel area or distortion to
column will result. When instrument panel
mounting bracket is removed, be sure column is
supported in its normal position.
NOTE:
The following step requires two men,
one in the driver's seat and one at engine
compartment.
8
Lift steering column upward enough to permit re-
moval of steering coupling from steering gear.
Mechanic at engine compartment can pilot column
shift levers, if so equipped, through dash panel open-
ing as column is listed. If it is necessary to leave
the vehicle at this point, place steering column in
correct mounted position and loosely install instru-
ment panel mounting bracket to support column.
9. Remove steering coupling from vehicle.
Installation
1.
Lift steering column enough to provide clearance and
loosely install steering coupling on steering gear
shaft. Be sure column is supported in its normal
mounted position at all times when not moving for
clearance. Mechanic at engine compartment can
pilot column shift levers through dash panel opening
as column is moved.
2.
Slide steering coupling into correct installed position
and install clamp bolt (fig. 12).
3.
Secure steering coupling to flanged end of steering
column with washers and nuts. Maintain coupling ad-
justment shown in Figure 16.
4.
Install instrument panel column mounting bracket.
Refer to torque specifications at rear of manual for
correct torque values.
5. Chevrolet and Chevelle only:
a. If vehicle is equipped with Powerglide, work shift
indicator pointer wire into position on column and
secure with screw at six o'clock position at bot-
tom of mast jacket (fig. 15).
b.
Install mast jacket lower cover (fig. 15).
6. Connect steering column harness at connector plug.
Connect back-up lamp/neutral safety switch plug, if
so equipped.
7. Inside vehicle, install seal, protective covers, and
trim cover or boot (fig. 13). On Corvette models the
' covers are installed in the engine compartment side.
8. Connect transmission controls to shift levers at
bottom of column if so equipped.
CHEVROLET
CHEVELLE
CORVETTE
CAMARO
Fig.
16—Steering Coupling Clearance Adjustment
CHEVROLET CHASSIS SERVICE MANUAL
STEERING 9-10
SECTOR SHAFT SEAL REPLACEMENT
A faulty seal may be replaced without removal of
steering gear from car by removing pitman arm as out-
lined under Maintenance and Adjustments--Steering Gear
Adjustments and proceed as follows:
1.
Loose lash adjuster lock nut and turn lash adjuster
screw several turns counterclockwise.
2.
Remove three cap screws holding side cover to gear
bushing.
3.
Pull side cover and sector shaft from gear housing
as a unit. Do not separate side cover from sector
shaft.
4.
Pull sector shaft seal from gear housing using
hooked tool or pliers.
5. Coat new seal with chassis grease and position in
sector shaft bore.
6. Place a socket or piece of pipe of suitable diameter
on top of seal and drive seal into bore by tapping
pipe or socket with soft hammer.
7. Install sector shaft side cover assembly, being care-
ful not to damage new seal with splines on end of
shaft; splines may be wrapped with a few turns of
tape to prevent this.
8. Install new side cover gasket and align side cover on
gear housing and install cap screw.
9. Perform steering gear adjustment and install pitman
arm as outlined under Maintenance and Adjustments.
STEERING COLUMN
All models are equipped with new energy absorbing
steering columns. The columns are of five basic designs
as follows:
1.
Syncromesh. The syncromesh column is used on
models with standard, column mounted, conventional
shift levers. The shift tube, within the outer mast
jacket, includes two lower shift levers for connection
to the transmission control linkage.
2.
Automatic and floor shift. This column is used on
models equipped with column mounted powerglide
shift levers, or models with floor shift. If the ve-
hicle has the column mounted powerglide shift con-
trol, the inner shift tube has a single lower shift
lever for connection to the transmission control
linkage. On floor shift models, no lower shift levers
are present on the shift tube.
3.
Tilt wheel option. The upper end and steering shaft
of this column is specially designed to accommodate
the optional tilt steering wheel.
4.
Standard Corvette Column. The standard Corvette
column is similar in design to the Automatic and
Floor Shift column used on other models, except
no shift tube is used. Other differences are pointed
out in the disassembly and assembly procedures for
Standard Corvette column.
5. Telescopic wheel option. The upper end and steering
shaft of this column is specially designed to ac-
commodate the optional telescoping steering wheel.
To perform service procedures on steering column
upper end components, it is not necessary to remove the
column from the vehicle. The steering wheel, horn com-
ponents, turn signal switch, upper housing with bearing,
shift control lever, hazard warning knob, and upper shift
bowl may all be removed with the column remaining in
the vehicle. When servicing the above components, omit
the removal procedure and proceed with the applicable
disassembly procedures. Because of the numerous dif-
ferences in steering column types, be sure to refer to the
set of instructions below which apply to the exact column
to be serviced:
CAUTION: The outer mast jacket, shift tube, _
steering shaft, and instrument panel column
mounting b
racket
are designed as energy ab-
sorbing units. Because of the design of these
components, it is absolutely necessary to handle
the column with care when performing any serv-
ice operation required. Avoid hammering, jar-
ring, dropping, or leaning on any portion of the
column.
Removal
1.
Disconnect steering column harness at connector.
Disconnect neutral safety switch and back-up lamp
switch connectors if so equipped.
Remove steering wheel as outlined in this section.
Remove nuts and washers securing flanged end of
column to steering gear. On Chevy H models, re-
move nut and clamp bolt securing lower end of steer-
ing column to steering gear.
Disconnect transmission control linkage, if so
equipped, from lower column shift tube, levers.
Chevrolet and Chevy II only: Remove screws at-
taching upper and lower mast jacket covers together.
On Chevrolet, remove screws attaching lower cover
to instrument panel (figs. 15 and 18). Remove lower
cover.
Chevelle only: Remove screws securing mast jacket
trim cover to instrument panel and remove cover
(fig. 15).
Corvette, only: Remove screws securing escutcheon
to instrument panel. Remove screws securing upper
and lower covers together and remove covers.
On Chevrolet and Chevelle columns with Powerglide
shift levers, loosen set screw at six o'clock position
at bottom of column and remove the transmission
shift indicator pointer (fig. 15).
9. Chevrolet only (fig. 19):
a. Remove screws securing cover trim to dash
panel and remove cover trim.
2.
3.
4.
5.
6.
7.
8.
Fig.
18—Mast Jacket Cover Attachments—Chevy II
CHEVROLET CHASSIS SERVICE MANUAL
STEERING 9-16
new upper shift lever spring into bowl pocket. Be
sure spring is seated in bowl pocket. Install bowl
washer (fig. 30).
12.
Insert the upper bearing housing assembly and the
turn signal switch assembly into the cover, feeding
the signal switch wires through the back of the
cover.
13.
Align the signal switch and bearing housing holes
with the holes in the cover. Install three mounting
screws through the holes.
14.
Slide three springs onto screw ends at rear of cover
and place lockplate in position over screws and
springs. Turn screws three turns into lockplate.
15.
Feed switch wire through the shift lever bowl and
place upper end assembly on top of bowl.
16.
Place the shift lever bowl and signal switch cover
assembly on top of jacket, aligning the tangs on the
I.D. of the lockplate with the slots in the top of the
jacket. Shift tube key should align in bowl keyway as
bowl is pushed ono
17.
Lock upper end assembly into position by pushing
down on the cover assembly and rotating assembly
fully clockwise. Tangs of lock plate must engage
slots in jacket.
18.
Tighten three turn signal switch mounting screws in
a gradual criss-cross sequence to avoid cocking the
lockplate.
19.
Slide wave washer and thrust washer over steering
shaft and against upper bearing housing.
20.
Start "C" retaining ring over steering shaft taper.
Complete installation of. retaining ring using snap
ring installer J-22659 as shown in Figure 28. Be
sure "C" retaining ring is completely seated into
steering shaft groove.
21.
-Place turn signal switch lever in position and secure
with screw. Screw hazard warning knob into position.
22.
Remove column from vise and pull wires flat against
jacket. Snap wire protector into place.
23.
If mesh cover was removed, wrap mesh cover around
jacket and secure with electricians or friction tape.
24.
Slide cancelling cam and upper bearing preload
spring onto end of shaft.
Disassembly—Column Mounted Power glide Lever or
Floor Shift Column (Fig. 32)
NOTE: In this procedure, automatic refers to a
column with a column mounted, Powerglide shift-
ing lever. Floor shift refers to a column taken
from a vehicle with conventional or Powerglide
floor shift controls.
1.
Unsnap and remove wiring protector and wiring clip.
CAUTION: Secure column in bench vise for
service one of two ways shown in Figure 26.
Clamping column in vise in any other manner
will damage the column. If support fixture
J^22573 is not used, frequently check position of
column in vise jaws to insure column is not
working free of jaws.
2.
Clamp column in a bench vise as shown in Figure 26.
3.
Slide upper bearing preload spring and cancelling
cam off end of shaft.
4.
On automatic columns removed from Chevy II or
Camaro, remove screws securing dial retainer to
column and remove retainer and dial (fig. 33). Slide
Fig.
33—Powerglide Dial Indicator Assembly—Chevy II
and Camaro
indicator out of shift bowl and remove indicator. Re-
move cap and bulb from turn signal switch housing.
5.
Remove turn signal lever retaining screw and re-
move lever. Push hazard warning knob in; unscrew
and remove knob.
6. On automatic columns, drive'out shift control lever
retaining pin and remove shift lever.
7.
Remove "C" retaining ring from upper steering
shaft using snap ring remover Tool J-22569 (fig. 28).
8. Slide thrust washer and wave washer off upper steer-
ing shaft (fig. 28).
9. Loosen three turn signal switch mounting screws
until the switch cover can be rotated counterclock-
wise.
It may be necessary to push on top of screws
to loosen the cover assembly. ,
NOTE: Do not remove the three turn signal
switch screws completely unless it is necessary
to replace the turn signal switch, lockplate, or
upper bearing housing and bearing.
10.
Rotate turn signal switch cover counterclockwise
and pull cover off top of jacket (fig. 29).
11.
If necessary, pry upper shift lever spring (fig. 30)
from bowl and discard spring.
12.
Remove shift lever bowl from top of jacket.
13.
If necessary to service components within the signal
switch cover, remove the three signal switch covers,
remove the three signal switch mounting screws
completely from engagement with the lockplate. Use
care to control three springs as screws are removed.
14.
Remove turn signal switch and upper bearing housing
assembly from cover.
15.
Carefully pull steering shaft assembly from bottom
of column.
16.
Remove securing back-up lamp/neutral start switch
to column, if so equipped, and remove switch. Retain
these mounting nuts.
CHEVROLET CHASSIS SERVICE MANUAL
STEERING 9-19
20.
21.
22.
23.
24.
25.
26.
27.
28.
Start "C" retaining ring over steering shaft taper.
Complete installation of retaining ring using snap
ring installer J-22659 as shown in Figure 28. Be
sure "C" retaining ring is completely seated into
steering shaft groove.
Remove any remaining looseness from internal col-
umn stack-up by unscrewing inner tolerance kit ring
section; then screw inner kit ring section back in
1/8 to 1/4 turn (fig. 36).
Touch the outer surface of the tolerance ring kit
.at
several locations with a hot soldering iron to melt
the threads of the inner and outer ring sections
together.
Place turn signal switch lever in position and se-
cure with screw. Screw hazard warning knob into
position.
If column is automatic and to be installed in a Chevy
II or Camaro, install the bulb and cap (fig. 33). Slide
the indicator into the 'shift bowl. Install dial and re-
tainer with screws removed during disassembly.
Install flange and clamp bolt at bottom of steering
shaft, if so equipped.
Remove column from vise and pull wires flat against
bottom of jacket. Snap wire protector and clip into
place.
If mesh cover was removed, wrap mesh cover around
jacket and secure with electricians or friction tape
/**% • *t 1*1* i '% •< n
Slide cancelling cam and
spring onto end of shaft.
upper bearing preload
Disassembly-Til* Column (Fig. 37)
NOTE:
This procedure covers disassembly and
assembly instructions for all tilt columns. Auto-
matic refers to a tilt column with a column
mounted, Powerglide shifting lever. Floor shift
. refers to' a tilt column taken from a vehicle with
conventional or Powerglide floor shift controls.
1.
Unsnap and remove wiring protector.
CAUTION: Secure column in bench vise for
service one of two ways shown in Figure 26.
Clamping column in vise in any other manner
will damage the column. If support fixture
J-22573 is not used, frequently check position
of column in vise jaws to insure column is not
working free of jawsT
2.
Clamp column in a bench vise as shown in Figure 26.
3.
Slide upper bearing preload spring and cancelling
cam off end of shaft.
Fig,
38—Removing Turn Signal Cover Using Tools
J-21486 and J-6585-1
Fig.
39—Removing Steering Shaft Bearing Lock Nut
Using Lock Nut Wrench j-22599
4.
On automatic columns removed from a Camaro, re-
move screws securing dial retainer to column and
remove retainer and dial (fig. 33). Slide pointer out
of bowl and remove pointer. Remove cap and bulb
from turn signal switch housing.
5. Remove turn signal lever retaining screw and re-
move lever. Unscrew and remove tilt release lever.
Push hazard warning knob in, unscrew and remove
knob.
6. On Automatic columns, drive out shift control lever
retaining pin and remove shift lever.
7. Assemble slide hammer Tool J-6585-1 to turn signal
cover remover Tool J-21486. Place cover remover
over turn signal cover, tighten clamp, and pull
cover from end of column with slide hammer (fig.
38).
8. Remove three turn signal switch mounting screws.
Note short length of secure removed from top
position.
9. Lift signal switch assembly off bearing housing and
allow to hang by the wires. On some columns, the
switch and wires can be removed at this time; re-
move switch and wires if possible. If switch and
wires cannot be removed, allow assembly to hang
by wires.
10.
Install tilt release lever and place column in full up
position. Remove tilt spring retainer using screw-
driver blade that just fits into slot opening. Insert
screwdriver in slot, press in approximately 3/16-
inch;
rotate retainer approximately 1/8 turn clock-
wise until ears align with grooves in housing, and
remove retainer and spring. Use care when remov-
ing spring, it is tightly compressed.
11.
Remove steering shaft bearing lock nut using lock nut
wrench Tool J-22599 (fig. 39). Remove inner race
•seat and inner "race.
12.
Remove two pivot pins from bearing housing using
pivot pin remover Tool J-21854 (fig. 40).
CHEVROLET CHASSIS SERVICE MANUAL
STEERING 9-29
column mounting bracket, and place bracket in cor-
rect position on underside of instrument panel.
Loosely install bracket using bracket to column
mounting screws and bracket to instrument panel
washers and bolts.
NOTE: Steering shaft to gear clamp must be
tightened before column attaching bolts are
torqued. Refer to "Steering Gear-Chevy n",
installation procedure, for correct Chevy II
steering column alignment procedure.
5.
Camaro only (fig. 60):
Lay wedge shim in position on instrument panel
column mounting bracket and place bracket in cor-
rect position on underside of instrument panel.
Loosely install bracket using bracket to column
mounting screws, nuts, and washer and bolt as shown
in Figure 60.
6. Corvette only (fig. 61):
Loosely secure column mounting bracket to sup-
port plate and instrument panel with washers and
bolts.
7.
Secure flanged end of column to steering coupling
with lockwashers and nuts. On Chevy n, connect col-
umn to steering gear with clamp, clamp bolt, and
nut. On Corvette, slide steering shaft flange into
lower coupling
half,
and install upper clamp bolt
loosely; also secure support, seal and clamp loosely
at dash on engine side.
8. Tighten instrument panel mounting bracket bolts and
nuts.
Refer to torque specifications at rear of manual
for correct torque values.
9. Chevrolet only (fig. 15):
Place upper and lower mast jacket covers in po-
sition and secure covers together and to instrument
panel using nuts and screws as shown in Figure 15.
10.
Chevy H only (fig. 18):
Place lower mast jacket cover in position under
mast jacket and secure to upper cover with screws.
11.
CheveUe only (fig. 15):
Place mast jacket trim cover in position over col-
Fig.
61—Instrument Panel Mounting Bracket and
Support Plqte—Corvette
umn on underside of instrument panel and secure
with screws.
12.
Corvette only (fig. 14):
Slide escutcheon into position at instrument panel
and secure with screws. Place upper end lower
covers in position and secure with screws.
13.
On Chevrolet and CheveUe models with column
mounted powerglide controls, secure transmission
shift indicator pointer into position with set screw
(fig. 15). ,
14.
Chevrolet only (fig. 19):
a. Secure seal and cover to dash panel with screws.
b.
Place clamp assembly in position and install
clamp screw.
c. Install dash panel trim cover with mounting
screws.
15.
Chevelle only (fig. 20):
a. Secure seal and inner and outer covers to dash
panel with screws.
b.
Secure inner and outer covers together with
screws.
c. Install trim cover to dash panel with two
retainers.
16.
Chevy H only (fig. 21):
a. Secure seal, retainer, and clamp to dash panel
with screws.
b.
Install clamp screw.
c. Slide collar into position. Pinch and staple upper
tabs together.
17.
Camaro only (fig. 22):
a. Secure seal, upper cover, and lower cover to
dash panel with screws.
b.
Secure upper and lower cover together with
screws.
c. Fold rubber boot over securely against dash panel
to conceal covers.
18.
Corvette only (fig. 23):
a. Secure seal and support assembly to dash panel
on engine compartment side.
b.
Tighten clamp, washer, and clamp bolt on engine
compartment side.
19.
Connect transmission linkage to lower shift tube
levers in engine compartment, if column is so
equipped. Adjust levers as outlined in Section 7.
20.
Install steering wheel as outlined in this section.
21.
Connect directional signal, horn, back-up lamp, and
neutral start switch at wiring harness plugs. Adjust
back-up lamp, neutral start switch as outlined in
Section 12.
22.
Adjust steering gear and align and center steering
wheel as outlined in this section.
STEERING LINKAGE (Fig. 62)
TIE RODS
There are two tie rod assemblies used on all models.
Each assembly is of three piece construction, consisting
of a sleeve and two tie rod ends. The ends are threaded
into the sleeve and locked with clamps. Right and left
hand threads are provided to facilitate toe-in adjustment
and steering gear centering.
The tie rod ends are self-adjusting for wear and re-
quire no attention in service other than periodic lubrica-
tion and occasional inspection to see that ball studs are
tight. Replacement of tie rod ends should be made when
CHEVROLET CHASSIS SERVICE MANUAL
SECTION 12
ELECTRICAL-BODY AND CHASSIS
CONTENTS
OF
THIS
SECTION
Page
Page
System 12-1
Instruments and Gauges 12-21
Directional Signal 12r40
Windshield Wipers and Washers 12-44
Wiring Diagrams 12-56
Special Tools 12-60
LIGHTING SYSTEM
INDEX
Page
General Description
!2-i
Maintenance and Adjustments
•.................. 12-2
Headlamp Adjustment......................
12-3
Headlamp Panel Travel Adjustment.
12-5
Service Operations.
. . .. 12-5
Front Lighting
12-5
Headlamp
. 12_5
Parking Lamp
12-5
Fender Lamp
. 12_^
Headlamp Panel
12-8
Headlamp Panel Motor
^2-9
Rear Lighting
l2-10
Tail, Stop and Directional Lamps
12-10
Page
Backing Lamps
12-14
License Plate Lamp
12-14
Automatic Transmission Quadrant Lamp
12-14
Seat Separator Console Lamps
. 12-15
Lighting Switch
. . 12-15
Wiper Switch.
12-15
Stoplight Switch
12-15
Dimmer Switch
12-15
Backing Lamp Switches
12-15
Neutral Safety Switches
12-17
Parking Brake Alarm Switch
................. 12-19
Instrument Panel Compartment Lamp/Switch
12-19
Cirgarette Lighter
12-19
GENERAL DESCRIPTION
.
The lighting system includes: the main lighting switch,
stop light, dimmer, and backing lamp switches, head-
lamps, parking lamps, stop, tail and directional lamps,
instrument illumination and indicator lamps, and the
necessary wiring to complete the various circuits. A
fuse panel provides convenient power take offs and fuse
clips for the appropriate circuits (fig. 1).
Chevrolet and Chevelle headlamp installation is all
new in that the headlamps are located in the radiator
support with adjusting screws and springs. Eliminating
the need for having separate headlamp housings. Chev-
rolet and Chevelle headlamp retainers and springs are
interchangeable.
Chevy n headlamp housings are new because of revised
front end styling and Corvette front end lighting is basi-
cally carryover.
Front fender lamps have been added as an option for
Chevrolet models and as standard equipment on Caprice
series.
Camaro models use single headlamps and the Rally
Sport model headlamps are covered by a retractable
section of the grille when lamps are not used. The sec-
tion of the grille covering the headlamps folds back when
lights are required; the headlamps are stationary. The
covering is retracted by a small electric motor mounted
to the headlamp housing. The headlamps are automat-
ically uncovered when the headlight switch is pulled "ON"
for illumination. If at any time the electrical circuit
becomes inoperative, the lamps can be uncovered manu-
ally. The ignition switch must be
"ON"
in order to close
the headlamp doors.
Parking lamp for Chevelle and Chevrolet models are
new due to revised front end sheet metal and bumper
styling. Parking lamps are located in the bumper on
Chevrolet, Chevelle and Chevy n models
Camaro parking lamps are located in the radiator
grille except for the Rally Sport models on which the
parking lamps are in the valance panel. For styling
reasons, the lens is white and an amber glass bulb is
used. All Camaro parking lamps require a separate
ground wire to assure a good ground contact because of
the plastic grille and painted contact surfaces.
The Chevrolet tail, stop, and directional lamps are in
one housing with a three section lens design on Impala
and Caprice sedans. The center lens for Impala series
is the back-up lamp. The center lens on the Caprice is
a tail lamp with the back-up lamps being located in the
rear bumper. Chevrolet station wagons have three indi-
vidual housings with three lenses, the center lamp being
the back-up. Biscayne and Bel-Air sedans have a single
housing and lens for tail, stop, and directional lamp with
a similarly constructed back-up lamp inboard and adja-
cent to it.
Chevelle tail, stop, and directional lamps are a single
lens design that follows through with the rear fender
styling. The back-up lamp is located in r.ear bumper.
Camaro models except Rally Sport have tail lamps
with integral back-up lamps mounted inboard of the rear
fenders between the trunk opening and bumper. The
Rally Sport model has dual tail lamps in the rear housing
and valance mounted back-up lamps.
Corvette, Chevy n, and Corvair tail and directional
signal lights are carryover. The Corvette has new back-
up lamps center mounted above the license plate opening.
CHEVROLET CHASSIS SERVICE
ELECTRICAL-BODY AND CHASSIS 12-18
TO BACK UP
LAMP SWITCH
TO STOP LAMP
SWITCH
Fig.
29 - Backing Lamp Switch on Mast Jacket (Chevelle)
tray, trim plate assembly, and indicator lens and
housing from console.
Disconnect bulbs from housing. Disconnect multiple
connector at switch terminals or on Camaro models
from the wiring harness at the in-line connector.
Remove switch retaining nuts and switch.
Tp install new switch, clamp pawl rod against contact
point "B" of detent and align slot in contact support
6.
7.
with drive hole in switch and insert a pin (3/32" dia.)
to hold in place. Switch is now in drive position.
Position switch to lever and bracket assembly with
lever engaged in contact support and install retaining
nuts.
Remove clamp and pin, connect wiring and check op-
eration of switch.
Install indicator lamps, housing, lens, ash tray and
trim plate assembly.
Corvette {Fig. 32)
1.
Disconnect shift control lever arm from the control
rod.
2.
Remove the shift control knob.
3.
Remove Trim Plate retaining screws and trim plate
assembly.
4.
Remove control assembly retaining screws.
5. Remove control assembly from the seal and cut
switch wiring.
6. Remove switch retaining nuts and switch from, the
control assembly.
7. To install, position gearshift in "Drive" position
align hole in contact support with hole in switch and
insert pin (3/32" dia.) to hold support in place.
8. Place the contact support drive slot over the drive
tang and tighten switch mounting screws.
9. Splice wiring harness to switch wiring.
10.
Install trim plate assembly and shift lever control
knob.
11.
Connect shift lever arm to the transmission control
Fig.
30 - Backing Lamp Switch on Transmission
CHEVROLET CHASSIS SERVICE MANUAL