LUBRICATION 0-20
3-SPEED
4—SPEED
AUTOMATIC
LUBRICATE EVERY 6000 MILES
LUBRICATE EVERY 12000 MILES
LUBRICATE EVERY 36000 MILES
*
Refill
positraction rear axle with
special lubricant only.
GL -GEAR LUBRICANT*
WB-WHEEL BEARING LUBRICANT
(WHENEVER BRAKES
ARE
SERVICED)
CL -CHASSIS LUBRICANT
CO-ENGINE
Oil;
AT -AUTOMATIC TRANSMISSION
FLUID (TYPE
A)
BF -BRAKE FLUID
Fig.
35—Lubricafion Diagram—Camaro
1.
Front Suspension
2.
Steering Linkage
3. Steering Gear
4.
Air Cleaner
5. Crankcase Breathe Cap
6. Front Wheel Bearings
7. Transmission
8. Rear Axle
9. Oil Filter
10.
Battery,
11.
Parking Brake
12.
Brake Master Cylinder
BODY LUBRICATION
See Body Service Manual
for
Body Lubrication,
cept Corvette)
(Ex-
CHEVROLET CHASSIS SERVICE MANUAL
LUBRICATION
0-21
6
3-SPEED
4-SPEED
AUTOMATIC
10
LUBRICATE EVERY 6,000 MILES GL -Multi-purpose
or
Universal Gear Lubrincant*
-(V LUBRICATE EVERY 12,000 MILES WB-Wheel Bearing Lubricant
V/^ (Whenever Brakes
are
serviced)
AT —Automatic Transmission Fluid (Type)
BF -Brake Fluid
a
LUBRICATE EVERY 36,000 MILES
* Refill Positraction Rear Axle with
Special Lubricant Only.
CL -Chassis Lubricant
EO—Engine
Oil
Fig.
36—Lubrication Diagram—Corvette
1.
Front Suspension
2.
Steering Linkage
3. Steering Gear
4.
Air
Cleaner
5. Front Wheel
Bearings
6. Transmission
7. Rear Axle
8.
Oil
Filter
9. Battery
10.
Parking Brake
11.
Brake Master Cylinder
BODY LUBRICATION POINTS (CORVETTE)
Lubricate the following items when possible.
Hood Latch Mechanism and Hinges --Apply light engine oil
to pivot points. Don't oil lock pins or catch plates.
i
Rear Compartment Lid Release and Hinges --Apply light
engine
oil.
Side Door Hinge Pins—Apply light engine oil.
Door Lock Rotor and Striker Plate—Apply light engine oil or
stainless stick lubricant.
Lock Cylinders—Lubricate with powdered graphite.
Window Regulators and Controls and Door Lock Remote
Link —Apply light engine
oil.
Gas Tank Filler Cap Hinge—Apply light engine oil.
Weatherstrips and Rubber Bumpers —Coat lightly with
a
rubber lubricant.
CHEVROLET CHASSIS SERVICE MANUAL
SECTION 2
FRAME
INDEX
Page
General Description 2-1
Chevrolet 2-1
Cheveile '. 2-1
Repair Procedures 2-1
Page
Checking Frame Alignment 2-1
Car Preparation 2-1
Tramming Sequence 2-1
Reference Point Dimensions 2-1
GENERAL DESCRIPTION
CHEVROLET AND CHEVELLE
Frames used on Chevrolet and Cheveile lines are basi-
cally the same, consisting of full length right and left
side members joined laterally by crossmembers. Sev-
eral different frames are used in each line to meet the
various vehicle size and function requirements but the
basic shape for each line remains the same. Differences
between frames in a given line exist only in metal gauge,
part size and numbers of parts necessary to meet the
particular structural requirements of the models
involved.
CORVETTE
The Corvette frame is a rigid perimeter unit, with five
crossmembers. From the rear kick-up forward, trap-
azoidal shaped, closed side members outline and protect
the passenger compartment. At the cowl area, the side
members curve inward in a sweeping "S" shape, to pro-
vide a sturdy foundation for the engine mounts and clear-
ance for front wheel movement. From the kick-up
rearward, box-sectioned side rails provide fore and aft
support for the rear axle and suspension. Lateral sup-
port is provided by five variously shaped welded-in
crossmembers, including the front unit, which formerly
was bolted-in.
CHEVY II AND CAMARO
Underbody alignment checking procedures will be found
in the Body Service Manual.
REPAIR PROCEDURES
CHECKING FRAME ALIGNMENT
Vehicles involved in an accident of any nature which
might result in a "swayed" or "sprung" frame should
always be checked for proper frame alingment in addi-
tion to steering geometry and wheel alignment.
CAR PREPARATION
Preparing the car for the frame alignment check in-
volves the following:
1.
Place the car on level surface.
2.
The weight of the car should be supported at the
wheel locations.
3.
A visual damage inspection should be made to elim-
inate needless measuring. Obviously damaged or
misaligned areas can often be located by sight.
TRAMMING SEQUENCE
When checking a frame for alignment in case of dam-
age,
the first step is horizontal "X" checking with a
tram from similar given points on opposite side of the
frame.
Frame alignment checks on all models should be made
with the tram points set at the center of each locating
point indicated and the cross bar level to insure
accuracy.
When "X" checking any section of the frame, the
measurements should agree within 3/16". If they do not,
it means that corrections will have to be made.
If a tram gauge is not available, the "plumb bob"
method of checking may be used. To assure any degree
of accuracy when using this method, the vehicle should
be on a level floor.
By using this method, it is only necessary to have a
#
piece of cord attached to an ordinary surveyor's plumb
bob.
When measuring the distance between two points,
the free end of the cord should be placed on the reference
point allowing the plumb bob to hang on the floor. A check
mark should be made on the floor just under the tip of
the plumb bob. This operation should be repeated at all
reference points. With these points located on the floor,
they may easily be measured with a rule.
The second step is checking the vertical dimensions
from the datum plane to the points to be trammed. With
the proper settings the tram bar will be on a plane
parallel to that of the frame. The exception to this would '
be when one of the reference locations is included in the
misaligned area; then the parallel plane between the
frame and the tram bar may not prevail. After com-
pletion of the repairs, the tram gauge should be set at
the specified dimension to check the accuracy of the re-
pair operation.
ALIGNMENT REFERENCE POINT DIMENSIONS
Dimensions to holes are measured to dead center of
the holes and flush to the adjacent surface metal.
CHEVROLET CHASSIS SERVICE MANUAL
SECTION
3
FRONT SUSPENSION
INDEX
Page
General Description
. . . . 3-1
Maintenance and Adjustments
3-3
Front Wheel Bearing Adjustment
3-3
Front End Alignment
3-5 .
Alignment Preliminary Steps ............
3-5
Caster
and
Camber Adjustments
. . 3-5
Chevelle, Caxnaro
and
Corvette
3-5
Chevrolet and Chevy
II 3-6
Steering Axis Inclination
3-6
Toe-in Adjustment
3-6
Cornering Wheel Relationship
3-6
Riding Heigit
and
Coil Spring Sag
3-7
Repair Procedures
3-8
Front Brake Drum (Chevrolet, Camaro, Chevelle,
Chevy E)
. . 3-8
Removal
3-8
Installation
3-8
Front Wheel Hub
3-8
Replacement
. . . . . 3-8
Replacement
of
Hub Wheel Bolts
3-8
Front Wheel Bearings
. . 3-8
Removal
3-8
Inspection
3-9
Repairs
. . 3-9
Replacement
of
Bearing Cups
3-9
Installation
3-9
Steering Knuckle
. . . 3-9
Removal
3-9
Installation
3-9
Shock Absorber
3-10
Chevrolet, Chevelle, Camaro
and
Corvette
3-10
Removal
, . 3-10
Installation
3-10
Chevy
It 3-11
Removal
3-11
Installation
3-11
Stabilizer
Bar 3-11
Removal
3-11
Installation
3-11
Strut Rod
3-11
Chevrolet and Chevy
II 3-11
Removal
3-11
Installation
3-12
Front Coil Springs
3-12
Chevrolet
3-12
Removal
3-12
Installation
3-13
Chevelle
and
Camaro
3-13
Removal
3-13
Installation
3-14
Chevy H
3-14
Removal
3-14
Spring Seat Disassembly and Assembly
3-15
Installation
3-15
Corvette
3-15
Lower Control Arm Spherical Joint
.' 3-16
Chevrolet, Chevelle, Camaro and
Corvette
3-16
Inspection
. 3-16
Chevrolet and Corvette
3-16
Removal
3-16
Installation
3-16
Page
Chevelle
and
Camaro
3-17
Removal
3-17
Installation
. . . . 3-17
Chevy
II 3-17
Inspection
. 3-17
Removal
3-17
Installation
3-17
Lube Fittings
3-18
Lower Control Arm
. . . . 3-18
Chevrolet
. 3-18
Removal
3-18
Installation
3-18
Chevelle and Camaro
3-18
Removal
3-18
Installation
3-18
Chevy H
3-18
Removal
3-18
Installation
3-19
Corvette
3-19
Removal
3-19
mstallation
3-19
Lower Control Arm Bushings
3-20
Chevrolet
3-20
Removal
3-20
Installation
3-20
Chevelle and Camaro
. 3-20
Removal
3-20
Installation
3-20
Chevy H
3-21
Removal
* 3-21
InstaEation
3-21
Cross Shaft and/or Bushings
. 3-21
Corvette
3-21
Removal
3-21
Installation
3-21
Upper Control Arm Spherical Joint
3-21
Chevrolet, Chevelle, Camaro and Corvette
..... 3-21
Inspection.
3-21
Replacement
3-21
Chevy
II 3-21
Inspection
3-21
Replacement
3-21
Lube Fittings
3-22
Upper Control Arm
3-22
Chevrolet, Chevelle, Camaro
and
Corvette
3-22
Removal
3-22
Installation
3-22
Chevy H
3-22
Removal
3-22
Installation
3-23
Upper Control Arm Cross Shaft
and/or Bushings
3-23
Chevrolet, Camaro and Chevelle
3-23
Removal
. 3-23
Installation
3-23
Chevy H
3-24
Removal
3-24
Installation
. . . 3-25
Corvette
3-25
Removal
3-25
Installation
3-25
Special Tools
3-26
Specifications
...'..'
At rear of Book
GENERAL DESCRIPTION
The 1967 Chevrolet, Chevelle, Camaro, Chevy n and
Corvette front suspension systems are basically similar,
being of the
S.L.A.
(short-long arm) type with independent
coil springs. In the Chevrolet, Chevelle, Camaro and
Corvette the springs ride on the lower control arms; in
the Chevy II the springs ride on the upper control arms.
Spherical joints connect the upper and lower arms to the
steering knuckle. Tapered roller wheel bearings are
used.
Camber angle is adjusted, on the Chevrolet and Chevy n
CHEVROLET CHASSIS SERVICE MANIM
FRONT SUSPENSION 3-3
by means of a lower control arm inner pivot cam; on the
Chevelle, Camaro and Corvette by means of upper control
arm inner support shaft shims.
Caster angle is adjusted, on the Chevrolet and Chevy n
by means of a strut rod which runs from the lower con-
trol arm forward to a frame brace; on the Chevelle,
Camaro and Corvette by means of upper control arm
inner support shaft shims.
A stabilizer bar is used on all Chevelle and Corvette
models. Chevrolet Impalas, station wagons and V-8
engine equipped models are fitted with the stabilizer bar.
UPPER CONTROL ARM
STABILIZER
SPRING
LOWER CONTROL ARM
STEERING KNUCKLE
Fig.
3 - Front Suspension - Corvette
MAINTENANCE AND ADJUSTMENTS
Maintenance intervals recommended for lubrication of
front suspension components have been fully covered in
Section 0 of this manual. Only actual adjustment proce-
dures will be covered here.
NOTE:
Unless otherwise indicated all proce-
dures will apply to all five vehicles covered in
this manual.
FRONT WHEEL BEARING ADJUSTMENT
Proper front wheel bearing adjustment has a definite
bearing on the safe operation of a vehicle. Improperly
adjusted front wheel bearings will result in a lack of
steering stability causing wheel wander, shimmy and ex-
cessive tire wear. Very accurate adjustment is possible
because the spindles are drilled both vertically and hori-
zontally and the adjusting nuts are slotted in all six sides.
NOTE:
Wheel bearings should not
be.
repacked
or adjusted as a part of "New Car Conditioning".
1.
With wheel raised, remove hub cap and dust cap and
then remove the cotter pin from the end of the
spindle.
2.
While rotating wheel, tighten spindle nut to 12 lbs. ft
torque.
3.
Back off adjusting nut one flat and insert cotter pin.
If slot and pin hole do not line up, back off the adjust-
ing nut an additional 1/2 flat or less as required to
insert cotter pin.
4.
Spin the wheel to check that it rolls freely and then
lock the cotter pin by spreading the end and bending
it around.
NOTE:
Bearings should have zero preload and
.001"
to .008" end movement when properly ad-
justed on Chevrolet, Chevelle, Camaro and Cor-
vette; .000" to .004" on Chevy H.
5.
Install dust cap, hub cap or wheel disc and lower
wheel.
6. Perform the same operation on each front wheel.
CHEVROLET CHASSIS SERVICE MANUAL
FRONT SUSPENSION 3-4
SHOCK ABSORBER
5PRING
UPPER
CONTROL
ARM
LOWER
CONTROL
ARM
STRUT ROD
STEERING KNUCKLE
Fig.
4 - Front Suspension - Chevy
STEERING AXIS
VERTICAL
CASTER ANGLE
CASTER
WHEEL PLANE
VERTICAL PLANE
-CAMBER ANGLE
STEERING AXIS
INCLINATION
CAMBER
Fig.
5 - Caster and Camber
CHEVROLET CHASSIS SERVICE MANUAL
FRONT SUSPENSION 3-5
FRONT END ALIGNMENT
Front end alignment, that is alignment of the inter-
related steering components of the front suspension sys-
tem, must be correctly maintained to assure ease and
stability of steering and satisfactory tire life.
Alignment Preliminary Steps
Several different types of machines are available for
checking all the factors of front end alignment. The in-
structions furnished with each particular machine should
be followed. In all cases, however, checks should be
made with the vehicle level and at curb weight.
Since steering complaints are not always the result of
improper alignment a check should be made to see if any
of the following conditions exist. Any such conditions
should be corrected before proceeding further.
1.
Steering gear loose or improperly adjusted.
2.
Steering gear housing loose at frame.
3.
Excessive wear or play in spherical joints or steer-
ing shaft coupling.
4.
Tie rod or steering connections loose.
5.
Improper front spring heights.
6. Unbalanced or underinflated tires.
7.
Improperly adjusted wheel bearings.
8. Shock absorbers not operating properly.
Wheel alignment should always be made with the vehi-
cle rolled forward taking out any slack in the same man-
ner as when the vehicle is traveling forward.
Caster and Camber Adjustment
NOTE: Before adjusting caster and camber
angles, the front bumper should be raised and
quickly released to allow car to return to its
normal height.
Chevelle, Camaro and Corvette
Caster and camber adjustments are made by means of
shims inserted between the upper control arm inner sup-
port shaft and the support bracket attached to the frame
(fig. 6). Shims may be added, subtracted or transferred
to change the readings as follows:
Fig.
6 - Caster and Camber Adjustment - Chevelle
Typical of Corvette and Camaro
Caster - change shims at either the front or rear of
the shaft.
The addition of shims at the front bolt or removal
of shims at the rear bolt will decrease positive
caster. One shim (1/3 2") will change caster (ap-
prox.) 1/4°.
Camber - change shims at both the front and rear of
the shaft.
Adding an equal number of shims at both front and
rear of the support shaft will decrease positive cam-
ber. One shim (1/32") at each location will move
camber (approx.) 1/5° (Chevelle and Camaro); 1/6°
(Corvette).
TIGHTEN TO LOCK
ADJUSTMENT
Fig.
7 - Caster and Camber Adjustment Points - Chevrolet
CHEVROLET CHASSIS SERVICE MANUAL
FRONT SUSPENSION 3-6
Fig.
8 - Caster and Camber Adjustments - Chevy
To adjust for caster and camber, loosen the upper sup-
port shaft to crossmember nuts, add or subtract shims as
required and retighten nuts.
NOTE:
Caster and camber can be adjusted in
one operation.
Caster and camber specifications will be found in the
last section of this book.
Chevrolet and Chevy II
The caster angle is adjusted by turning the two niits at
the front of the lower control arm strut rod (figs. 7 and
8).
Shortening this rod will increase caster. Lengthen-
ing will decrease caster.
Camber angle is adjusted by loosening the lower con-
trol arm pivot bolt and rotating the cam located on this
pivot. This eccentric cam action will move lower control
arm in or out, thereby varying camber.
Steering Axis Inclination Adjustment
"Camber" is the outward tilt of the wheel and "steering
axis inclination" is the inward tilt of the knuckle. Cam-
ber cannot be changed without changing steering axis
inclination. Correct specifications willbe found at the
end of this section. If, with the camber correctly ad-
justed, the steering axis inclination does not fall within
the specified limits the knuckle is bent and should be
replaced.
If a new knuckle is installed, caster, camber and toe-in
must be readjusted.
Toe-In Adjustment
Toe-in, the inward pointing of both front wheels, is
checked with the wheels in the straight ahead position. It
is the difference of the distance measured between the
extreme front and the distance measured between the ex-
treme rear of both front wheels. Correct toe-in specifi-
cations will be found at the end of this section.
NOTE:
Toe-in must be adjusted after caster
and camber adjustment.
A. If the equipment being used measures the toe-in of
each wheel individually:
1.
Set the steering gear on the high point, mark 12
o'clock position on the steering shaft and position
the steering wheel for straight ahead driving.
2.
Loosen the clamp bolt at each end of each tie rod
and adjust to the total toe-in as given in the speci-
fications at the end of this book.
B.
If a tram gauge is being used, proceed as follows:
1.
Set the front wheels in the straight ahead position.
2.
Loosen the clamp bolts on one tie rod and adjust
for the proper toe-in as given in the specifications
at the end of this book.
3.
Loosen the clamp bolts on the other tie rod. Turn
both rods the same amount and in the same direc-
tion to place the steering gear on its high point and
position the steering wheel in its straight ahead
position.
C.
After the adjustment has been made:
1.
a. Chevrolet—Position inner tie rod clamp bosses
forward to 90° down to avoid stabilizer link bolt
interference.
b.
Chevelle—Position the tie rod clamp bosses
down to 45?° forward to avoid interference.
c. Chevy II--Position the outer tie rod clamp
bosses forward and not more than 45° up or
down from horizontal to avoid interference.
Inner clamps forward and vertical.
d. Corvette--Position inner tie rod clamps with
bolt horizontal and down. Position outer clamps
with bolt vertical and to the rear.
e. Camaro—Position inner tie rod clamps with
open end of clamp and slot in line. Position
relative to ground unimportant. Position outer
clamps with bolt top and 30° either side of ver-
tical. Position relative to slot unimportant.
RIDING HEIGHT AND COIL SPRING SAG
The following check will quickly determine whether or
CHEVROLET CHASSIS SERVICE MANUAL