
ENGINE
6-12
ENGINE
MECHANICAL
IN LINE
INDEX
Page
General Description . „ 6-12
Component Replacement and Adjustment 6-12
.Engine Assembly 6-12
Removal 6-12
Installation 6-13
Manifold Assembly 6-14
Removal . 6-14
Installation 6-14
Rocker Arm Cover . 6-14
Removal 6-14
mstallation . . . 6-14
Valve Mechanism
......
1 6-14
Removal 6-14
Installation and Adjustment . 6-14
Valve Lifters
..............
6-15
Locating Noisy Lifters
„.;....
6-15
Removal
.'.*...•
6-15
Installation . 6-15
Valve Stem Oil Seal and/or Valve Spring . 6-16
Replacement . 6-16
Cylinder Head Assembly . 6-16
Removal 6-16
Installation . 6-16
Oil Pan . » 6-17
Removal . . . ; . . 6-17
Installation
.........
. 6-17
Oil Pump . 6-18
Page
Removal . 6-18
Installation . 6-18
Oil Seal (Rear Main) . 6-19
Replacement 6-19
Crankshaft Pulley and Hub 6-19
Removal 6-19
Installation 6-19
Torsional Damper 6-19
Removal 6-19
Installation 6-19
Crankcase Front Cover . 6-20
Removal . 6-20
Installation 6-20
•
Oil Seal (Front Cover) 6-20
Replacement 6-20
Camshaft 6-21
Measuring Lobe Lift . ... .
.-.••.-.
6-21
Removal 6-21
Installation 6-22
Timing Gears
..••••.............••• 6—22
Replacement
6-22
Flywheel
6-22
Removal
* 6-22
Installation
6-22
Engine
Mounts
6-23
Replacement
(Front)
6-23
Replacement
(Rear)
. 6-23
GENERAL DESCRIPTION
The
In
Line engines
(fig. 1L)
covered
in
this section
are
the 1H3 cu. in. L4, the 194,
230
and
250
cu. in. L6,
regardless
of
which passenger vehicle they
are
used
in.
This section covers
the
removal
and
installation
of en-
gine assemblies;
the
removal, installation
and
adjustment
of some sub-assemblies
and
replacement
of
some
com-
ponents.
For
service
to all
components
and
sub-assem-
blies (after removal)
and
removal
of
some sub-assem-
blies,
refer
to
Section
6 of the
Chassis Overhaul Manual.
Because
of the
interchangeability
and
similarity
of
many engine sub-assemblies
and
engine parts, regardless
of which passenger vehicle they
are
used
in,
typical illus-
trations
and
procedures
are
used except where specific
illustrations
or
procedures
are
necessary
to
clarify
the
operation. Although illustrations showing bench opera-
tions
are
used, most single operations, when
not
part
of a
general overhaul, should
be
performed
(if
practical) with
the engine
in the
vehicle.
COMPONENT REPLACEMENT
AND
ADJUSTMENT
ENGINE ASSEMBLY
Removal
1.
Drain cooling system
and
engine
oil.
2.
Remove
air
cleaner
and
disconnect battery cables
at 7.
battery.
3.
Remove hood
as
outlined
in
Section 11.
4.
Remove radiator
and
radiator shroud
as
outlined
in
Section 13.
5.
Remove
fan
blade
and
pulley
as
outlined
in
Section
6K.
6. Disconnect wires
at:
• Starter Solenoid
8.
• Delcotron
9.
Temperature Switch
Oil Pressure Switch
Coil
Disconnect:
Accelerator linkage
at
manifold bellerank.
Exhaust pipe
at
manifold flange.
.
Fuel line (from tank)
at
fuel pump.
Vacuum line
to
power brake unit
at
manifold
(if
so equipped).
• Power steering pump lines
at
pump
end (if so
equipped).
Raise vehicle
and
place
on
jack stands.
Remove propeller shaft.
CHEVROLET CHASSIS SERVICE MANUAL

ENGINE 6-13
Fig.
1L- In
Line Engines (Typical)
NOTE:
If plug for propeller shaft open-
ing in transmission is not available, drain
transmission.
10.
11.
12.
Disconnect:
• Shift linkage at transmission.
• Speedometer cable at transmission.
On synchromesh equipped vehicles, disconnect clutch
linkage at cross-shaft then remove cross-shaft en-
gine bracket.
Remove rocker arm cover as outlined, then attach
engine lifting adapter at the proper cylinder head
bolt locations.
13.
Remove front mount through bolts.
14.
Attach lifting device and raise engine to take weight
off front mounts, then remove rear mount bolts.
15.
Raise engine to take weight off rear mount, then
remove crossmember.
NOTE:
On Chevrolet vehicles it will be neces-
sary to remove mount from transmission before
crossmember can be removed.
NOTE:
On Camaro vehicles it will be neces-
sary to remove mount from transmission and
loosen rear frame cushion bolts before cross-
member can be removed.
16.
Remove engine-transmission assembly from vehicle
as a unit.
17.
Remove transmission (and clutch):
Synchromesh Transmission
a. Remove clutch housing cover plate screws.
b.
Remove bolts attaching the clutch housing to en-
gine block then remove transmission and clutch
housing as a unit.
NOTE:
Support the transmission, as the last
mounting bolt is removed, and as it is being
pulled away from the engine (to prevent damage
to clutch disc).
c. Remove starter and clutch housing rear cover.
d. Loosen clutch mounting bolts a turn at a time (to
prevent distortion of clutch cover) until the spring
pressure is released. Remove all bolts, clutch
disc and pressure plate assembly.
Automatic Transmission
SL.
Lower engine, secured by the hoist, and support
engine on blocks.
b.
Remove starter and converter housing underpan.
c. Remove flywheel-to-converter attaching bolts.
d. Support transmission on blocks.
e. Remove transmission-to-engine mounting bolts.
f. With the hoist attached, remove blocks from the
engine only and slowly guide the engine from the
transmission.
18.
Mount engine in stand.
Installation
1.
Attach lifting device to engine and remove engine
from engine stand.
2.
Install transmission (and clutch):
Synchromesh Transmission
a. Install the clutch on flywheel as outlined in Sec-
tion 7.
b.
Install clutch housing rear cover and starter.
c. Install transmission and clutch housing as out-
lined in Section 7.
d. Install clutch housing cover screws and tighten
securely.
Automatic Transmission
a. Position engine adjacent to the transmission and
align the converter with the flywheel.
CHEVROLET CHASSIS SERVICE MANUAL

ENGINE 6-14
b.
Bolt transmission to engine, then raise engine and
transmission assembly and install flywheel to
converter attaching bolts.
c. Install converter
housing*
underpan and starter.
3.
Tilt and lower engine and transmission assembly into
the chassis as a unit, guiding engine to align front
mounts with frame supports.
4.
Install front mount through bolts and torque to
specifications.
5.
Raise engine enough to install rear crossmember,
then install crossmember, install rear mount, lower
engine and torque bolts to specifications.
6. Remove lifting device and lifting adapter then install
rocker arm cover as outlined.
7.
On synchromesh equipped vehicles, install clutch
cross shaft engine bracket, then adjust and connect
clutch as outlined in Section 7.
8. Connect:
• Speedometer cable.
• Shift linkage at transmission.
9; Install propeller shaft.
10.
Remove jack stands and lower vehicle.
11.
Connect:
Power steering pump lines (if disconnected).
Vacuum line to power brake unit (if disconnected).
Fuel line at fuel pump.
Exhaust pipe at manifold flange.
Accelerator linkage at manifold bellcrank.
12.
Connect wires at:
Coil
Oil pressure switch
Temperature switch
Delcotron
Starter solenoid
13.
Install pulley, fan blade and fan belt as outlined in
Section 6K.
14.
Install radiator and shroud as outlined in Section 13.
15.
Install and adjust hood as outlined in Section 11.
16.
Connect battery cables.
17.
Fill with coolant, engine oil and transmission oil,
then start engine and check for leaks.
18.
Perform necessary adjustments and install air
cleaner.
MANIFOLD ASSEMBLY
Removal
1.
Remove air cleaner.
2.
Disconnect both throttle rods at bellcrank and re-
move throttle return spring.
3.
Disconnect fuel and vacuum lines at carburetor.
Disconnect choke cable on \A engines.
4.
Disconnect crankcase ventilation hose at rocker arm
cover.
5.
Disconnect exhaust pipe at manifold flange and dis-
card packing.
6. Remove manifold attaching bolts and clamps then
remove manifold assembly and discard gaskets.
7.
Check for cracks in manifold castings.
8. If necessary to replace either intake or exhaust
manifolds, separate them by removing one bolt and
two nuts at center of assembly. Reassemble mani-
folds using a new gasket. Tighten finger tight and
torque to specifications after assembly to cylinder
head. Transfer all necessary parts.
Installation
1.
Clean gasket surfaces on cylinder head and
manifolds*
2.
Position new gasket over manifold end studs on head
and carefully install the manifold in position making
sure the gaskets are in place.
3.
Install bolts and clamps while holding manifold in
place with hand.
4.
Torque bolts to specifications.
NOTE: On L6 engines center bolt and end bolt
torque differ.
5.
Connect exhaust pipe to manifold using a new
packing.
6. Connect crankcase ventilation hose at rocker arm
cover.
7.
Connect fuel and vacuum lines at carburetor.
8. On L4 engines connect choke cable and adjust as out-
lines in Section 6M.
9. Connect throttle rods at bellcrank and install throttle
return spring.
10.
Install air cleaner, start engine, check for leaks and
adjust carburetor idle speed and mixture.
ROCKER ARM COVER
Removal
1.
Disconnect crankcase ventilation hose(s) at rocker
arm cover.
2.
Remove air cleaner.
3.
Disconnect temperature wire from rocker arm cover
clips.
4.
Remove rocker arm cover. '
CAUTION: Do Not pry rocker arm cover loose
Gaskets adhering to cylinder head and rocker
arm cover may be sheared by bumping end of
rocker arm cover rearward with palm of hand or
a rubber mallet.
Installation
1.
Clean gasket surfaces on cylinder head and rocker
arm cover with degreaser then, using anew gasket,
install rocker arm cover and torque bolts to
specifications.
2.
Connect temperature wire at rocker arm cover clips.
3.
Install air cleaner.
4.
Connect crankcase ventilation hoses.
VALVE MECHANISM
Removal
1.
Remove rocker arm cover as outlined.
2.
Remove rocker arm nuts, rocker arm
balls,
rocker
arms and push rods.
NOTE:
Place rocker arms, rocker arm balls
and push rods in a rack so they may be rein-
stalled in the same location.
Installation and Adjustment
NOTE:
Whenever new rocker arms and/or
rocker arm balls are being installed, coat bear-
ing surfaces of rocker arms and rocker arm
balls with Molykote or its equivalent.
1.
Install push rods,
socket.
Be sure push rods seat in lifter
CHEVROLET CHASSIS SERVICE MANUAL

ENGINE 6-22
the camshaft gear (fig. 15L).
7.
Remove the camshaft and gear assembly by pulling it
out through the front of the block.
NOTE: Support camshaft carefully when re-
moving so as not to damage camshaft bearings.
Installation
1.
Install the camshaft and gear assembly in the engine
block, being careful not to damage camshaft bearings
or camshaft.
2.
Turn crankshaft and camshaft so that the valve tim-
ing marks on the gear teeth will line up (fig. 15L).
Push camshaft into position. Install camshaft thrust
plate-to-block bolts and torque to specifications.
3.
Check camshaft and crankshaft gear run out with a
dial indicator (fig. 16L). The camshaft gear"run out
should not exceed,.004" and the crankshaft gear run
out should not exceed
.003".
4.
If gear mm out is excessive, the gear will have to be
removed and any burrs cleaned from the shaft or the
gear will have to be replaced.
5.
Check the backlash between the timing gear teeth
with a dial indicator (fig. 17L). The backlash should
not be less than .004" nor more than .006".
6. Install fuel pump as outlined in Section 6M.
7.
Install grille as outlined in Section 13.
8. Install crankcase front cover as outlined.
9. Install radiator as outlined in Section 13.
10.
Install valve lifters as outlined.
TIMING GEARS
Replacement
With camshaft removed, crankshaft gear may be re-
moved using Tool J-8105 (fig. 18L). To install crankshaft
gear use Tool J-5590 (fig. 19L). For camshaft gear re-
placement, refer to Section 6, "Camshaft Disassembly"
of the Overhaul Manual.
Fig.
18L
- Removing Crankshaft Gear
Fig.
19L- Installing Crankshaft Gear
FLYWHEEL
Removal
With transmission and/or clutch housing and clutch re-
moved from engine, remove the flywheel.
Installation
1.
Clean the mating surfaces of flywheel and crankshaft
to make certain there are no burrs.
2.
Install flywheel on crankshaft and position to align
dowel hole of crankshaft flange and flywheel (fig.
20L).
NOTE: On Automatic Transmission equipped
engines, the flywheel must be installed with the
flange collar to transmission side (fig. 20L).
3.
Install bolts and torque to specifications.
SYNCHROMESH
CONVERTER
BOLT AREA -
DEPRESSED
•RING
GEAR
TRANS.,
AUTOMATIC
Fig. 17L
—
Checking Timing Gear Backlash
Fig. 20L r Flywheel Installation (Typical)
CHEVROLET CHASSIS SERVICE MANUAL

ENGINE
6-24
ENGINE MECHANICAL
(V8)
INDEX
Page
General Description
6-24
Component Replacement and Adjustment ........
6-25
Engine Assembly
6-25
Removal
. 6-25
Installation
6-25
Intake Manifold
. . . 6-26
Removal
6-26
Installation
6-26
Exhaust Manifold
6-26
Removal
6-26
Installation
6-27,
Rocker Arm Cover
6-27
Removal
6-27
Installation
6-27
Valve Mechanism
6-27
Removal.
6-27
Installation and Adjustment
».. . 6-27
Valve Lifters
6-28
Locating Noisy Lifters (Hydraulic)
6-28
Removal
6-29
Installation
. . 6-29
Valve Stem Oil Seal and/or Valve Spring .......
6-29
Replacement
•
•••................
6—29
Cylinder Head Assembly
. . . 6-30
Removal
6-30
Installation
6-30
Oil Pan
6-30
Page
Removal
6-30
Installation
6-31
Oil Pump
6-31
Removal
6-31
Installation
6-31
Oil Seal (Rear Main)
6-32
Replacement
6-32
Torsional Damper
. . . 6-32
Removal
. 6-32
Installation
. , 6-33
Crankcase Front Cover
6-33
Removal
6-33
Installation
6-33
,
Oil Seal (Front Cover)
6-34
Replacement
6-34
Timing Chain and/or Sprockets
6-35
Replacement
. . . 6-35
Camshaft
6-36
Measuring Lobe Lift
6-36
Removal
6-37
Installation
6-37
Flywheel
6-37
Removal
6-37
Installation
. . 6-37
Engine Mounts
6-37
Replacement (Front)
6-37
Replacement (Rear)
6-38
GENERAL DESCRIPTION
The V8 engines (fig. IV) covered in this section are the
283,
327, 350, 396, and 427 cu. in. engines, regardless of
which passenger vehicle they are used in.
This section covers'the removal and installation of en-
gine assemblies; the removal, installation and adjustment
of some sub-assemblies and replacement of some compo-
nents.
For service to all components and sub-assemblies
(after removal) and removal of some sub-assemblies,
Fig.
IV - V8
Engines (Typical)
CHEVROLET CHASSIS SERVICE MANUAL

ENGINE 6-25
refer to Section 6 of the Chassis Overhaul Manual.
Because of the interchangeability and similarity of
many engines, engine sub-assemblies and engine parts,
regardless of which passenger vehicle they are used in,
typical illustrations and procedures are used except
where specific illustrations or procedures are necessary
to clarify the operation. Although illustrations showing
bench operations are used, most single operations, when
not part of a general overhaul, should be performed (if
practical) with the engine in the vehicle.
COMPONENT REPLACEMENT AND ADJUSTMENT
ENGINE ASSEMBLY
Removal
• .1. Drain cooling system and engine oil.
2.
Remove air cleaner and disconnect battery cables at
battery.
3.
Remove hood as outlined in Section 11.
4.
Remove radiator and shroud as outlined in Sec-
tion 13.
5. Remove fan blade and pulley as outlined in Sec-
tion 6K.
6. Disconnect wires at:
• Starter solenoid
• Delcotron
• Temperature switch
• Oil pressure switch
• Coil
7. Disconnect:
• Accelerator linkage at pedal lever.
• Exhaust pipes at manifold flanges.
• Vacuum line to power brake unit at manifold (if
so equipped),
• Power steering pump lines at pump end (if so
equipped).
• Fuel line (from tank) at fuel pump.
• Engine cooler lines (if so equipped).
• Oil pressure gauge line (if so equipped).
8. Raise vehicle and place on jack stands.
9. Remove propeller shaft.
NOTE:
If plug for propeller shaft opening
in transmission is not available, drain
transmission.
10.
Disconnect:
• Shift linkage at transmission.
• Speedometer cable at transmission.
• Transmission cooler lines (if so equipped).
11.
On synchromesh equipped vehicles, disconnect clutch
linkage at cross-shaft then remove cross-shaft en-
gine bracket.
12.
Remove rocker arm covers as outlined, then attach
engine lifting adapter at the proper cylinder head bolt
locations.
13.
Remove front mount bolts.
14.
Attach lifting device and raise engine to take weight
off front mounts, then remove rear mount bolts.
15.
Raise engine to take weight off rear mount, then re-
move crossmember.
NOTE:
On Chevrolets it will be necessary to
remove mount from transmission before cross-
member can be removed.
16.
Remove engine-transmission assembly from vehicle
as a unit.
17.
Remove transmission (and clutch):
Synchromesh Transmission
a. Remove clutch housing cover plate screws.
b.
Remove bolts attaching the clutch housing to en-
gine block then remove transmission and clutch
housing as a unit.
NOTE:
Support the transmission as the last
mounting bolt is removed, and as it is being
pulled away from the engine (to prevent damage
to clutch disc).
c. Remove starter and clutch housing rear cover
plate.
d. Loosen clutch mounting bolts a turn at a time (to
prevent distortion of clutch cover) until the spring
pressure is released. Remove all bolts, clutch
disc and pressure plate assembly.
Automatic
Transmission
a. Lower engine, secured by the hoist, and support
engine on blocks.
b.
Remove starter and converter housing underpan.
c. Remove flywheel-to-converter attaching bolts.
d. Support transmission on blocks.
e. Remove transmission-to-engine mounting bolts.
f. With the hoist attached, remove blocks from the
engine only and slowly guide the engine from the
transmission.
18.
Mount engine in stand.
Installation
1.
Attach lifting device to engine and remove engine
from engine stand.
2.
Install transmission (and clutch):
Synchromesh Transmission
a. Install the clutch on flywheel as outlined in Sec-
tion 7.
b.
Install clutch housing rear cover and starter.
c. Install transmission and clutch housing as out-
lined in Section 7.
d. Install clutch housing cover screws and tighten
securely.
Automatic
Transmissions
a. Position engine adjacent to the transmission and
align the converter with the flywheel.
b.
Bolt transmission to engine, then raise engine and
transmission assembly and install flywheel to
converter attaching bolts.
c. Install converter housing underpan and starter.
3.
Tilt and lower engine and transmission assembly into
the chassis as a unit, guiding engine to align front
mounts with frame supports.
4.
Install front mount bolts and torque to specifications.
5. Raise engine enough to install rear crossmember,
then install crossmember, install rear mount, lower
engine and torque rear mount to specifications.
CHEVROLET CHASSIS SERVICE MANUAL

ENGINE 6-31
Chevy II
1.
Disconnect battery positive cable.
2.
Drain engine oil.
3.
Disconnect and remove starter.
4 Disconnect steering idler arm bracket at right hand
frame rail and swing steering linkage down for pan
clearance.
5.
Disconnect* exhaust pipes at manifolds and allow
pipes to hang free.
6. Remove oil pan and discard gaskets and seals.
Corvette
1.
Disconnect battery positive cable then remove oil
dipstick and tube.
2.
Raise and support vehicle then drain engine oil.
3.
Remove starter and flywheel underpan.
4.
Disconnect steering linkage idler at frame and lower
the linkage.
5.
Remove oil pan and discard gaskets and seals.
6. On Hi-Performance engines, the oil baffle must
be removed before additional operations can be
performed.
NOTE: On the 427 cu. in. engine, the oil pan
has three 1/4" x 20 attaching bolts at crankcase
front cqver. One located at each corner and one
at lower center.
Installation
1.
Thoroughly clean all gasket sealing surfaces.
NOTE: Use a new pan. gasket set.
2.
Install side gaskets on pan rails, using.gasket sealer
as a retainer.
3.
Install rear oil pan seal in groove in rear main
bearing cap with ends (fig. 9V) butting side gaskets.
4.
Install oil pan front seal in groove in .crankcaee front
cover, with ends butting side gaskets.
5.
If crankshaft was rotated while £>an was off, place
timing mark at 6:00 o'clock position.
6. Install oil pan and torque bolts to specifications.
NOTE: On 396 and 427 cu. in. engines, start
three 1/4" x 20 bolts into crankcase front cover
before tightening, any other pan bolts.
7.
Complete installation as follows:
Chevrolet
and Camaro
a. Using a suitable jack (and a block of wood to pre-
vent damaging oil pan) raise engine enough to re-
move 2" x 4" wood blocks, then lower engine.
b.
On vehicles equipped with automatic transmission
install converter housing underpan.
c. Install through bolts in engine front mounts.
d. Install and connect starter. Connect steering rod
at idler lever.
e. Lower vehicle and install fan blade.
f. Cbnnnect lower radiator hose, then install oil dip
stick tube and dip stick.
g. Connect distributor cap and battery positive
cable.
h. Fill radiator with coolant and fill engine with oil,
then start engine and check for leaks.
Chevelle
a. On vehicles equipped with automatic transmission
Fig.
9V - Oil Pan Gasket and Seal Location
install converter housing underpan.
b.
.Install starter.
c. Install, engine as outlined.
Chevy II
a. Connect exhaust pipe to manifold flange using new
packing seals.
b.
Connect steering idler arm bracket.
c. Connect starter wires..
d. Connect battery cable.
e. Fill with oil, start engine and check for leaks.
Corvette
a. Connect steering linkage.
b.
Install oil dip stick tube and dip stick then con-
nect battery cables.
c. Fill engine with oil, then start engine and check
for leaks.
OIL PUMP
Removal
1.
Remove oil pan as outlined.
2.
Remove pump to rear main bearing cap bolt and re-
move pump and extension shaft.
Installation
1.
Assemble pump and extension shaft to rear main
CHEVROLET CHASSIS SERVICE MANUAL

ENGINE 6-37
Fig.
27V—Removing Camshaft
4.
Set dial indicator on zero, then rotate the damper
slowly, or attach an auxiliary starter switch and
"bump" the engine over, until the push rod is in the
fully raised position.
CAUTION: The primary distributor lead must
be disconnected from the negative post on the
coil and the ignition switch must be in the on
position. Failure to do this will result in a dam-
aged grounding circuit in the ignition switch.
5.
Compare the total lift recorded from the dial indica-
tor with specifications.
6. Continue to rotate the crankshaft until the indicator
reads zero. This will be a check on the accuracy of
the original indicator reading.
7.
If camshaft readings for all lobes are within specifi-
cations, remove dial indicator assembly.
8. Install and adjust valve mechanism as outlined.
Removal
1.
Remove valve lifters as outlined.
2.
Remove crankshaft front cover as outlined.
3.
Remove grille as outlined in Section 13.
4.
Remove fuel pump push rod as outlined * in Sec-
tion 6M.
5.
Complete camshaft removal as follows:
CAUTION: All camshaft journals are the same
diameter and care must be used in removing
camshaft to avoid damage to bearings.
Remove camshaft sprocket to camshaft bolts then
remove sprocket and timing chain together. Sprocket
is a light fit on camshaft. If sprocket does not come
off easily a light blow on the lower edge of the
sprocket (with a plastic mallet) should dislodge the
sprocket.
Install two 5/16" - 18 x 4" bolts in camshaft bolt
holes then remove camshaft (fig. 27V).
Installation
NOTE: Whenever a new camshaft is installed
CONVERTER
BOLT AREA -
DEPRESSED
SYNCHROMESH
RING
GEAR
TRANS.,
AUTOMATIC
Fig.
28V - Flywheel Installation (Typical)
coat camshaft lobes with Molykote or its
equivalent.
1.
Lubricate camshaft journals with engine oil and in-
stall camshaft.
2.
Install timing chain on camshaft sprocket. Hold the
sprocket vertical with the chain hanging down, and
orient to align marks on camshaft and crankshaft
sprockets. Refer to Figure 20V.
3.
Align dowel in camshaft with dowel in hole in cam-
shaft sprocket then install sprocket on camshaft.
Refer to Figure 25V.
4.
Draw the camshaft sprocket onto camshaft using the
mounting bolts. Torque to specifications.
5.
Lubricate timing chain with engine oil.
6. Install fuel pump push rod as outlined in Section 6M.
7.
Install grille as outlined in Section 13.
8. Install crankcase front cover as outlined.
9. Install valve lifters as outlined.
FLYWHEEL
Removal
With transmission and/or clutch housing and clutch
removed from engine, remove the flywheel.
Installation
1.
Clean the mating surfaces of flywheel and crankshaft
to make certain there are no burrs.
2.
Install flywheel on crankshaft and position to align
dowel hole of crankshaft flange and flywheel (fig.
28V).
NOTE: On Automatic Transmission equipped
engines, the flywheel must be installed with the
flange collar to transmission side (fig. 33V).
ENGINE MOUNTS
Engine mounts (fig. 34V) are the nonr adjustable type
and seldom require service. Broken or deteriorated
mounts should be replaced immediately, because of the
added strain placed on other mounts and drive line
components.
Front Mount Replacement
1.
Remove nut, washer and engine mount through-bolt.
2.
Raise engine to release weight from mount.
3.
Remove mount from engine.
CHEVROLET CHASSIS SERVICE MANUAL