Dl
DAUNTLESS
V-6
ENGINE
FIG.
Dl-41—WATER
PUMP
AND
TIMING CHAIN COVER BOLT LOCATION
Cover
Bolts
alternately and evenly 8 to 12 lb-ft. [1,10 a 1,66
kg-m.].
Dl-88.
Install
Crankshaft
Vibration
Damper
a.
Lubricate
the vibration damper hub
before
in
stallation to prevent
damage
to the crankshaft
front oil seal during installation and when the
engine
is first started.
b.
Install
the vibration damper on the crankshaft.
Secure it with its attaching flat washer and screw.
Torque
the screw to a minimum of 140 lb-ft.
[19,35
kg-m.].
Dl-89.
Install
Crankshaft Pulley
Secure the crankshaft pulley to the crankshaft
vibration
damper with six screws. Torque screws 18 to 25 lb-ft. [2,5 a 3,4 kg-m.].
Dl-90.
Install
Oil
Level
Dipstick
Insert
oil level dipstick
into
the dipstick tube.
Dl-91.
Install
Oil
Pressure Sending Unit
Install
oil pressure sending unit in cylinder block.
Connect electrical wiring harness to unit.
Dl-92.
Install Starting Motor
Secure starting motor and
solenoid
assembly to
the flywheel housing and cylinder block with two attaching screws. Torque screw, which attaches this
assembly to the flywheel housing, 30 to 40 lb-ft. [4,1 a 5,5 kg-m.]. Torque screw, which attaches
bracket
to cylinder block, 10 to 12 lb-ft. [1,4 a 1,7 kg-m.].
Dl-93.
Install
Oil
Filter
Install
a new oil filter
element
at oil filter nipple,
at
left
side
of timing chain cover. Torque 10 to 15 lb-ft. [1,38 a 2,07 kg-m.].
D1-94. Install Water Pump
Be
certain that mating surfaces of the water pump
and
timing chain cover are clean.
Install
a new
gasket
on the pump flange. Secure the pump and
alternator adjustment bracket to the cover with
nine attaching bolts. Torque
bolts
6 to 8 lb-ft. [0,83 a 1,10 kg-m.]. Refer to Fig. Dl-41.
D1-9S.
Install
Cooling Fan
Secure the cooling fan, fan hub, and fan drive
pulley to the water pump shaft
flange
with four
attaching screws. Torque screws 17 to 23 lb-ft. [2,35 a 3,18 kg-m.].
Dl-96.
Install
Alternator
and Fan
Belt
Mount the alternator and bracket assembly on
right
cylinder head with two attaching screws.
Torque
screws 30 to 40 lb-ft. [4,1 a 5,5 kg-m.].
Fasten
the alternator
loosely
to its adjustment
bracket
with attaching flat washer and nut.
Install
the fan
belt
on its pulleys. Pivot the alternator
outward,
away from cylinder block, to apply fan
belt
tension. Adjust fan
belt
tension to 80 lb. [36,2 kg.];
tighten
alternator-to-adjustment bracket
nut to secure adjustment
setting.
Connect wiring
harness to alternator.
Dl-97.
Install
Fuel Pump
Install
two mounting
bolts
and new
gasket
on
flange
of fuel pump. Secure pump to timing chain cover with screws; torque screws 17 to 23 lb-ft. [2,35 a 3,8 kg-m.]. Connect
output
fuel line to
pump.
Dl-98.
Install Exhaust Manifold
Secure each of two exhaust manifolds to corre
sponding cylinder head with five attaching screws,
and
one nut. Torque screws and nut 15 to 20 lb-ft. [2,07 a 2,8 kg-m.]. See Fig. Dl-42.
Dl-99.
Install Distributor
Insert
distributor drive gear
into
distributor mount-
FIG.
Dl-42—EXHAUST
MANIFOLD INSTALLATION
1—Torque
Bolts—15
to 20
lb-ft.
[2,07 a 2,8
kg-m.]
102
E
FUEL
SYSTEM E-79.
FUEL
SYSTEM SPECIFICATIONS
(Continued)
MODEL
EARLY
MODEL
HURRICANE
F4
EARLY
MODEL
DAUNTLESS
V-6
AIR CLEANER:
Type
Oil
Bath
Oil
Bath
FUEL
TANK: 10H
gal. [39,75 ltr.]
10lA
gal. [39,75 ltr.]
Location
Under
Driver's Seat
Under
Driver's Seat
FUEL
PUMP:
AC
or
Carter
A.C.
Model
5594032
21955
6440515
Type..
Diaphragm,
serviceable unit
Disposable unit
FUEL
FILTER:
Tank
unit only
Left
side of engine, plus tank unit
MODEL
LATE
MODEL
HURRICANE
F4
LATE
MODEL
DAUNTLESS
V-6
AIR CLEANER:
Type...
Oil
Bath
Dry
Type
FUEL
TANK:
Capacity
16 gal. [60,57 ltr.]
16 gal. [60,57 ltr.]
Between frame
rails,
rear
of vehicle Between frame
rails,
rear
of vehicle
FUEL
PUMP:
Make.
Carter
A.C.
Model.
. 4574-S
6440515
Type
Diaphragm,
serviceable unit
Disposable unit
FUEL
FILTER:
Left
side of engine, plus tank unit
Left
side of engine, plus tank unit 136
'Jeep*
UNIVERSAL SERIES
SERVICE
MANUAL
U ENGINE TORQUE SPECIFICATIONS
DAUNTLESS
V-6
ENGINE
Pounds
- Feet
kg-m.
80-110
11,1 a 15,2
30-40
4,2 a 5,5
65-85
9,0 a 11,8
140 Minimum 19,4
18-25 2,5 a 3,4
50-65
6,9 a 9,0
10-16 1,4 a 2,2
14-18 1,9 a 2,5
8-12 1,1 a 1,7
30-40
4,2 a 5,5
6-9 0,8 a 1,2
6-9 0,8 a 1,2
20-30
2,8 a 4,2
10-15 1,4 a 2,1
25-33
3,5 a 4,6
6-9 0,8 a 1,2
17-23 2,4 a 3,2
17-23 2,4 a 3,2
45-55
6,2 a 7,6
15-20 2,1 a 2,8
10-15 1,4 a 2,1
17-23
Lb.
In. 0,195 a
0,265
kg-cm.
17-23 Lb. In. 0,195 a
0,265
kg-cm.
17-23 2,4 a 3,2
50-75
6,9 a 10,4
40-55
5,5 a 7,6
3-5 0,4 a 0,7
25-35
3,5 a 4,8
30-40
4,1 a 5,5
18-25 2,5 a 3,5
30-40
4,2 a 5,5
30-40
4,2 a 5,5
10-12 1,4 a 1,7
10-12 1,4 a 1,7
18-20 2,5 a 2,8
26-30
3,6 a 4,2
30-40
4,2 a 5,5
6-9 0,8 a 1,2
10-15 1,4 a 2,1
30-40
4,2 a 5,5
10-15 1,4 a 2,1
Crankshaft
Bearing Caps to Cylinder Block.
Connecting Rods.
Cylinder
Head to Cylinder Block
Vibration Damper to Crankshaft
Fan
Driving Pulley to Vibration Damper
Flywheel to Crankshaft
Oil
Pan to Cylinder Block
Oil
Pan Drain Plug
Oil
Pump Cover to Timing Chain Cover. . .
Oil
Pump Pressure Valve Cap
Oil
Screen Housing to Cylinder Block
Oil
Pan Baffle to Cylinder Block
Oil
Gallery Plugs.
Filter
Assembly to Pump Cover
Timing
Chain Cover to Block
Water Pump Cover to Timing Chain Cover.
Fan
Driven Pulley Thermostat Housing to Intake Manifold. . . Intake Manifold to Cylinder Head
Exhaust
Manifold to Cylinder Head
Carburetor
to Intake Manifold
Air
Cleaner Stud
Air
Cleaner Wing Nut.
Fuel
Pump to Cylinder Block . . Engine
Mounting
Bracket to Cylinder Block
Fuel
Pump Eccentric and Timing Chain Sprocket to Camshaft
Rocker Arm Cover to Cylinder Head Rocker Arm Shaft Bracket to Cylinder Head
Alternator Bracket to Cylinder Head
Alternator Bracket to Water Pump Timing Chain Cover Alternator
Mounting
Bracket S.O. Alternator to Cylinder Head at Pivot Location.
Starting Motor to Block Starting Motor Bracket to Block
Starting Motor Brace to Starting Motor Distributor
Hold-down
Clamp
Spark
Plugs
Flywheel Housing to Cylinder Block
Timing
Chain Damper to Cylinder Block Bolt.
Bolt — Special
Moveable
Timing Chain Damper
Clutch
to Flywheel
Oil
Filter Element .' 363