B
LUBRICATION B-3.
SERVICE
MAINTENANCE
SCHEDULE
Perform
the following operations at the mileage shown. Two thousand miles equals
3,200
km.
SERVICE
MAINTENANCE
SCHEDULE
OPERATION
VEHICLE
^ n>
MILEAGE
IN
THOUSANDS
6 8 10 12 24 30
Check Wheel Nut Torque*
Check
Fluid
Level
in Battery X Check
Fluid
Level
in Brake Master Cylinder0. X
Service
Cooling
System X Service Tires X
Lubricate
Distributor
Cam Lubricator (F4-134) X
Lubricate
Steering Linkage X
Lubricate
Propeller Shaft Universal Joints X
Lubricate
Propeller Shaft
Slip
Joints ; X
Lubricate
Tie Rod and Drag
Link
Sockets................................... X Change Engine
Oil
and
Filter,
and Service Air Cleaner (F4 134 Engine)** X
Change Engine Oil and
Filter,
and Service Air Cleaner (V6-225 Engine)**....
Check Brake Operation and Pedal
Free
Play X Check
Clutch
Pedal
Free
Play. .... X
Check all
V-Belt
Tensions X
Check Exhaust Emission System
(If
so equipped)*** \ X
Service Positive
Crankcase
Vent
Valve
and Breather . .' X
Road Test
Including
a Check of all Instrument
Lights
and Controls X Tune-up Engine
Check Operation of
Manifold
Heat
Control
Valve
Clean
Exterior of Radiator
Align
Headlights • Check Brake
Linings
,
Check Exhaust System for Leaks Replace Canister Air
Filter
(F. E. E. C. System)
Check
Axle
U-Bolt
Torque. Check Lubricaunt
Level
of Front
Axle
Universal Joints
Check Shock Absorber Mountings and Bushings Check Front and
Rear
Spring Bushings
Lubricate
Distributor
(V6-225).
Replace Spark, Plugs
Check Charging and Starting Circuits
Lubricate
Tailgate Latch, Supports and Hinges.
Lubricate
Door and
Hood
Hinge Pivots ;
Lubricate
Glove Compartment Door Latch
Lubricate
Heater Controls •
Lubricate
Windshield
Wiper and Washer Controls
Clean,
Repack and
Adjust
Wheel Bearings
Change Transmission and Transfer Lubricant. .
Replace
Dry-Type
Air Cleaner • Check Lubricant
Level
of
Differential
Lubricate
Transfer
Case
Shift
LeArer
Control
C«se.
. , . . . . . . . .
Continuing
each
2,000 miles
Continuing
each
6,000 miles
Continuing
each
24,000 miles
X
Continuing
each
30,000 miles
•Check after the
first
200 miles [320
km.
J
of operation.
If
wheel or wheels are changed for any
reason,
have
wheel nut torque rechecked after an additional two hundred miles of operation
••Service mileage shown or every 60 days, whichever occurs
first.
•••Maintenance check on emission system must be performed per
information
in this manual. "See text for brakes.
"Nj
^Miles
2,000
6,000
12,000
18,000
24,000
30,000
Kilometers
3,200
9,600
19,200
28,800
38,400 48,000
B-9.
Engine Oil
For
maximum
engine
protection under all driving conditions encountered during the recommended
oil
change intervals, it is necessary to use only
"MS"
certified
sequence-tested
oils. The term
"MS"
must appear on the oil container singly or
in
conjunction with other designations. "MS" des
ignated oils are heavy-duty detergent oils that are
formulated to withstand all service conditions in
modern powerplants. Engine oils designated only
as
"ML"
and/or
"MM"
are not recommended and should not be used except in an emergency when
"MS"
oil is not available. Certified
sequence-tested
engine
oils are described on their containers by
such
phrases as:
meets,
exceeds,
excels, or has
proven superior in the
test
requirements,
test
sequences, MS Service
tests,
standards, and service
requirements,
of automotive manufacturers, auto
makers,
or car manufacturers for MS service or
Service
MS.
It
may be necessary to change
engine
oil more
frequently than normally recommended, depending upon the type and quality of oil used, the severity
of operation conditions, if the
engine
is used for
short
periods in cold weather, or if the
engine
is allowed to idle for excessive periods.
Always
drain
the crankcase while the
engine
is hot since
dirt
and contaminants are then more
likely
to be held in suspension and therefore
will
drain
out more completely.
Drain
the crankcase as follows:
a.
Position the
drain
receptacle under the
drain
plug.
b.
Remove the
drain
plug using the correct size
wrench.
Be careful of hot oil.
c.
Carefully
clean the
drain
plug. Inspect and
replace
the gasket, if deteriorated.
d.
When the oil has drained, replace and tighten
the crankcase
drain
plug. 12
ELECTRICAL
SYSTEM
FIG.
H-66—WINDSHIELD
WIPER SWITCH ASSEMBLY (LATE)
B—Battery
1—
Wiper
1 La
Speed
2—
Wiper
1 Hi
Speed
3—
Wiper
2 Lo
Speed
4—Wiper
2 Hi
Speed
5— Park
g. If wiper operates erratically, check for
loose
wiper
ground connection or
loose
dash switch mounting.
H-145.
Wiper Troubleshooting on Bench
Using
ammeter, capable of reading at least 30
amperes, check
feed
wire circuit for open circuit.
a.
If wiper is inoperative, connect wiper to operate
in
low speed and observe current draw. If the read
ing is zero amp., check for
loose
solder connection
at wiper terminal or
loose
splice joints. If reading is
1
to 1.5 amp., check for open armature, sticking
brushes, or
loose
splice joint. If reading is 11 amp.,
check for broken gear seized shaft or
some
other
condition that
will
stall the wiper.
b. If wiper
will
not shut off, this condition may
exist if wiper has one or both speeds. If wiper has both speeds, check for
park
switch contacts not
opening or internal wiper motor lead that connects to wiper terminal being grounded. If wiper has low
speed only, check for internal wiper motor lead that connects to wiper terminal being grounded. If
wiper
has high speed only, check for
internal
wiper motor lead that connects to wiper terminal being
open.
c.
If wiper
crank
arm
does
not return to
park
position when wiper is turned off, check for dirty, bent to broken
park
switch contacts.
d.
If wiper operates erratically, check for sticky
brushes or
loose
splice joints.
e. If the wiper
will
not shut off, or wiper
crank
arm
fails to
stop
in
park
position when jumper wire is
removed from terminal, check that
park
switch contacts are opening. Also check for ground in in
ternal
motor lead that connects to terminal.
f-
Remove fastening screws, cover plate assembly
and
gasket.
g. Remove parking plate and gear assembly.
h.
Remove parking brushes, spring and bowed
washer from gear assembly.
i.
Remove the two through
bolts
and mounting
bracket.
j.
Remove the magnet housing, armature and end cap as an assembly.
k.
Tap end of armature shaft to
loosen
end cap
assembly and remove cap from armature shaft. Be
careful
not to
lose
thrust disc, which is in end cap
bearing bore.
I.
Remove armature from magnet housing.
Care
should be taken to protect armature shaft bearing
journals.
m.
Remove brushes and brush spring from brush
holders.
H-147.
Cleaning
of
Two-Speed
Wiper
Motor
a.
Clean
magnet housing and
armature
with a cloth dampened in cleaning solvent.
b.
The following bearing equipped parts should
not
be immersed in cleaning fluid: 1. Cover plate assembly.
2.
Gear
housing assembly.
3.
End cap assembly.
The
metal surfaces of
these
assemblies should be cleaned with a brush dipped in cleaning solvent,
making
certain that cleaning fluid
does
not contact bearings.
c.
Clean
remaining parts with a brush and cleaning
solvent.
H-148.
Reassembly
of
Two-Speed
Wiper
Motor
Refer
to Fig. H-67.
To
reassemble motor, reverse the
steps
given in
Par.
H-146.
When
reassembling motor, fingers must be clean
when handling brushes. Hold brushes in the holders by applying paper clips to brush shunts. Apply a
light film of lubricant to armature shaft ends,
armature
worm gear and gear assembly shaft ends.
Remove paper clips after assembling armature to gear housing. Align marks on magnet housing and
gear housing. Armature end play should be .002 -
.010".
Be
sure to operate wiper to
park
position prior to installing drive arm.
H-146.
Disassembly
of
Two-Speed Wiper Motor
Refer
to Fig. H-67.
a.
Remove windshield wiper motor cover.
b.
Disconnect drive arm from wiper linkage.
c.
Disconnect wiring from wiper dash switch.
d.
Remove wiper motor.
e.
Loosen drive arm hardware and pry drive off
drive
shaft.
H-149.
No
Load
Testing
Test
the motor to
meet
the following specifications:
LOW SPEED HIGH SPEED
Ampere Ampere
Draw Draw
R.P.M.
(Max.)
R.P.M.
(Max.)
42 2.75 62 3.75 218