2024 FORD F650/750 service

The information contained in this publication was correct at the time of release. In the interest of continuousdevelopment, we reserve the right to change specifications, design or equipment at any time withoutnotice or obligation. No part of this publication may be reproduced, transmitted, stored in a retrievalsystem or translated into any language in any form by any means without our written permission. Errorsand omissions excepted.© Ford Motor Company 2022
All rights reserved.Part Number: -202210-20221028190435
California Proposition 65
WARNING: Operating, servicing and maintaining a passenger vehicle or off-highway motor vehiclecan expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, whichare known to the State of California to cause cancer and birth defects or other reproductive harm. Tominimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service yourvehicle in a well-ventilated area and wear gloves or wash your hands frequently when servicing yourvehicle. For more information go to www.P65Warnings.ca.gov/passenger-vehicle.
WARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State of
California to cause cancer and reproductive harm.
Wash your hands after handling.

Jump Starting the Vehicle........................190
Transporting the Vehicle...........................192
Towing Points...............................................193
Crash and BreakdownInformation
Roadside Assistance..................................194
Automatic Crash Shutoff.........................195
Customer Assistance
Getting the Services You Need..............196
In California (U.S. Only).............................197
The Better Business Bureau (BBB) AutoLine Program (U.S. Only).....................198
Getting Assistance Outside the U.S. andCanada.......................................................199
Ordering Additional Owner's Literature.......................................................................200
Reporting Safety Defects (U.S. Only).......................................................................200
Reporting Safety Defects (Canada Only).........................................................................201
Fuses
Fuse Specification Chart.........................202
Changing a Fuse............................................211
Vehicle Inspection Guide
Vehicle Inspection Information..............213
Maintenance
General Information...................................222
Opening and Closing the Hood.............223
Under Hood Overview - 6.7L Diesel......225
Under Hood Overview - 7.3L...................226
Engine Oil Dipstick - 6.7L Diesel............227
Engine Oil Dipstick - 7.3L..........................227
Engine Oil Check..........................................227
Changing the Engine Oil and Oil Filter........................................................................228
Oil Change Indicator Reset.....................229
Changing the Engine Air Filter - 6.7LDiesel..........................................................230
Changing the Engine Air Filter - 7.3L.....232
Draining the Fuel Filter Water Trap - 6.7LDiesel...........................................................234
Engine Coolant Check - 6.7L Diesel......235
Engine Coolant Check - 7.3L...................238
Automatic Transmission Fluid Check........................................................................243
Brake Fluid Check.......................................245
Power Steering Fluid Check...................246
Changing the 12V Battery........................246
Adjusting the Headlamps.......................248
Washer Fluid Check...................................249
Fuel Filter - 7.3L...........................................249
Checking the Wiper Blades....................249
Changing the Wiper Blades....................250
Removing a Headlamp............................250
Changing a Bulb.........................................250
Changing the Engine-Mounted andDiesel Fuel Conditioner Module FuelFilters - 6.7L Diesel..................................251
Electrical System Inspection..................254
Air Induction System Inspection...........255
Exhaust System Inspection....................255
Brake System Inspection.........................256
Axle Inspection............................................259
Steering System Inspection...................259
Suspension System Inspection............260
Frame and Tow Hook Inspection.........260
Rear Axle Fluid Check...............................260
Spring U-Bolt Check...................................261
Vehicle Care
General Information..................................262
Cleaning Products......................................262
Cleaning the Exterior.................................263
Waxing............................................................264
Cleaning the Engine..................................264
Cleaning the Windows and Wiper Blades........................................................................265
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ABOUT THIS MANUAL
Thank you for choosing Ford. Werecommend that you take some time toget to know your vehicle by reading thismanual. The more that you know aboutyour vehicle, the greater the safety andpleasure you will get from driving it.
WARNING: Driving while distractedcan result in loss of vehicle control, crashand injury. We strongly recommend thatyou use extreme caution when using anydevice that may take your focus off theroad. Your primary responsibility is thesafe operation of your vehicle. Werecommend against the use of anyhand-held device while driving andencourage the use of voice-operatedsystems when possible. Make sure youare aware of all applicable local lawsthat may affect the use of electronicdevices while driving.
Note: Always use and operate your vehiclein line with all applicable laws andregulations.
Note: Pass on this manual when sellingyour vehicle. It is an integral part of yourvehicle.
Note:Your vehicle’s powertrain controlsystems can detect and store informationabout vehicle modifications that increasehorsepower and torque output such aswhether or not performance-enhancingpowertrain components commonly referredto as performance chips have been used.This information will stay in the system’smemory and cannot be erased even if themodification is removed. Ford MotorCompany, Ford of Canada, Ford of Mexicoand service or repair facilities can retrievethis information when servicing your vehicle.Ford Motor Company may use thisinformation to determine if your warrantycovers any needed repairs.
Note:Some aftermarket products maycause severe engine/transmission and/orexhaust system damage; refer to yourwarranty information for more information.
Your new diesel engine will feel, drive andfunction somewhat differently than agasoline engine. Therefore it is veryimportant that you read and thoroughlyfamiliarize yourself and others operatingthe vehicle with this guide. There is aspecial procedure for turning off the dieselengine. See Starting a Diesel Engine(page 103). It is important to read andunderstand this material in order tomaintain the best service life for yourengine.
Ford may discontinue models or changespecifications without any notice andwithout incurring obligations.
Note:Either Ford Motor Company or anauthorized Ford dealer may have originallysold this incomplete vehicle to a vehiclemodifier who upfitted it. As a result, someof the options and features on this vehiclemay differ from what we describe in thismanual.
This manual may qualify the location of acomponent as left-hand side or right-handside. The side is determined when facingforward in the seat.
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Right-hand side.A
Left-hand side.B
Warnings
WARNING: Throughout this guide,you will find warnings identified by thewarning symbol. Warnings remind youto be especially careful to reduce the riskof personal injury.
Diesel Engine Information
The diesel engine fuel system is apressurized two-stage filtration systemand consists of:
•A frame-mounted Fuel and WaterSeparator primary filter with an electricfuel pump and water drain
•An engine-mounted secondary fuelfilter
•A fuel injector for each cylinder (8total)
•A high-pressure fuel pump
•A high-pressure fuel rail for eachcylinder bank (2 total)
•Numerous high-pressure pipes fromthe high-pressure pump to the rails,and rails to the injectors
The fuel and water separator removesboth water and impurities from the fuel.The engine-mounted filter filters finerimpurities from the diesel fuel. Theengine-mounted fuel filter and theframe-mounted fuel filter should bechanged at the recommended serviceinterval or when indicated by theinformation display LOW FUEL PRESSUREmessage. See Scheduled Maintenance(page 325).
The fuel and water separator should bedrained at regular intervals (recommendedat every oil change) or when indicated bythe information display and water in fuelindicator light. See Fuel Quality (page108).
Proper fuel filter maintenance and promptwater draining when the water in fuel lightilluminates is essential to prevent injectionequipment damage. Ignoring the water infuel light or the information displaymessage WATER IN FUEL DRAIN FILTERcan cause your vehicle to go into a reducedpower mode.
A frame-mounted electric fuel pumplocated inside the fuel and water separatordraws fuel from the fuel tank to providepressurized fuel to the engine. The fuelpump contains a pressure relief valve foroverpressure protection in the event ofrestricted flow.
The fuel injection system is controlledthrough the powertrain control module.
Engine Protection Mode
Ford diesel engines are equipped withengine protection and emission controlsystems. These systems monitor criticaltemperatures and pressures, and modifyengine operation accordingly. Thesemodified engine performancecharacteristics are normal.
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If these modified engine performancecharacteristics persist for an extendedperiod and either the service engine soonor powertrain malfunction, reduced power,electronic throttle control light isilluminated, have the system checked byan authorized dealer.
Service engine soon
Powertrain malfunction, reducedpower, electronic throttle control
Diesel Lubrication System
It is important to change the engine oil atthe recommended service intervals orwhen indicated by the information displayto maintain oil viscosity. Extending the oiland filter change interval beyond therecommended interval can negativelyaffect engine performance, fuel economyand engine life. See Engine Oil Check(page 227).
Engine and secondary cooling system
The cooling system contains a primarycooling loop to cool the engine and asecondary cooling loop to cool thetransmission, charge air, and fuel. Thecoolant serves three primary purposes: toprovide heat transfer, freeze pointprotection, and corrosion protection usingadditives.
Vehicles with diesel engines typically areused to carry heavy loads and accumulatemileage rapidly. These two factors maycause the additives in the coolant to wearout in a shorter time. You can find moreinformation about coolant additives andcoolant change intervals in the coolantchapter. See General MaintenanceInformation (page 325). Operating theengine with insufficient coolant or coolantadditive can cause severe engine damage.
Selective catalytic reduction system
Your vehicle is equipped with a selectivecatalytic reduction system designed toreduce emission levels of nitrogen oxidesfrom the exhaust of your diesel engine. Thissystem relies on the use of Diesel ExhaustFluid (DEF) that you must replenish atcertain intervals. Failure to maintain properDEF levels or if the DEF becomescontaminated will result in vehicle speedlimitations or result in your vehicle enteringan idle-only mode. See SelectiveCatalytic Reductant System (page 120).
Minor Troubleshooting Guide
If the engine won’t crank
WARNING: Battery posts,terminals and related accessoriescontain lead and lead compounds. Washhands after handling.
Turn on the headlights. If the lights are dim,do not go on at all or when the ignition isturned to the start position, the lightsbecome dim or go out, the batteryconnections may be loose or corroded, orthe battery may be discharged. If there isa clicking or stuttering sound coming fromthe engine compartment when you turnthe key to the start position, this may alsoindicate a loose or corroded batteryconnection.
Check the battery connections at thebattery posts, cable connection to theengine grounding point and at the starterconnection.
If you suspect a discharged battery, haveit checked and corrected.
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DATA RECORDING
WARNING: Do not connectwireless plug-in devices to the data linkconnector. Unauthorized third partiescould gain access to vehicle data andimpair the performance of safety relatedsystems. Only allow repair facilities thatfollow our service and repair instructionsto connect their equipment to the datalink connector.
We respect your privacy and arecommitted to protecting it. Theinformation contained in this publicationwas correct at the time of going to print,but as technology rapidly changes, werecommend that you visit the regional Fordwebsite for the latest information.
Your vehicle has electronic control unitsthat have data recording functionality andthe ability to permanently or temporarilystore data. This data could includeinformation on the condition and status ofyour vehicle, vehicle maintenancerequirements, events and malfunctions.The types of data that can be recorded aredescribed in this section. Some of the datarecorded is stored in event logs or errorlogs.
Note:Error logs are reset following a serviceor repair.
Note:We may provide information inresponse to requests from law enforcement,other government authorities and thirdparties acting with lawful authority orthrough a legal process. Such informationcould be used by them in legal proceedings.
Data recorded includes, for example:
•Operating states of systemcomponents, for example, fuel level,tire pressure and battery charge level.
•Vehicle and component status, forexample, wheel speed, deceleration,lateral acceleration and seatbeltstatus.
•Events or errors in essential systems,for example, headlamps and brakes.
•System responses to driving situations,for example, airbag deployment andstability control.
•Environmental conditions, for example,temperature.
Some of this data, when used incombination with other information, forexample, an accident report, damage to avehicle or eyewitness statements, couldbe associated with a specific person.
Service Data
Service data recorders in your vehicle arecapable of collecting and storingdiagnostic information about your vehicle.This potentially includes information aboutthe performance or status of varioussystems and modules in the vehicle, suchas engine, throttle, steering or brakesystems. In order to properly diagnose andservice your vehicle, Ford Motor Company(Ford of Canada in Canada), and serviceand repair facilities may access or shareamong them vehicle diagnosticinformation received through a directconnection to your vehicle whendiagnosing or servicing your vehicle.Additionally, Ford Motor Company (Fordof Canada, in Canada) may, wherepermitted by law, use vehicle diagnosticinformation for vehicle improvement orwith other information we may have aboutyou, for example, your contact information,to offer you products or services that mayinterest you. Data may be provided to our
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service providers such as part suppliersthat may help diagnose malfunctions, andwho are similarly obligated to protect data.We retain this data only as long asnecessary to perform these functions or tocomply with law. We may provideinformation where required in response toofficial requests to law enforcement orother government authorities or thirdparties acting with lawful authority or courtorder, and such information may be usedin legal proceedings. For U.S. only (ifequipped), if you choose to use connectedapps and services, you consent that certaindiagnostic information may also beaccessed electronically by Ford MotorCompany and Ford authorized servicefacilities, and that the diagnosticinformation may be used to provideservices to you, personalizing yourexperience, troubleshoot, and to improveproducts and services and offer youproducts and services that may interestyou, where permitted by law. For Canadaonly, for more information, please reviewthe Ford of Canada privacy policy atwww.ford.ca, including our U.S. datastorage and use of service providers inother jurisdictions who may be subject tolegal requirements in Canada, the UnitedStates and other countries applicable tothem, for example, lawful requirements todisclose personal information togovernmental authorities in thosecountries.
Event Data
This vehicle is equipped with an event datarecorder. The main purpose of an eventdata recorder is to record, in certain crashor near crash-like situations, such as anairbag deployment or hitting a roadobstacle; this data assist in understandinghow a vehicle’s systems performed. Theevent data recorder is designed to recorddata related to vehicle dynamics andsafety systems for a short period of time,typically 30 seconds or less.
The event data recorder in this vehicle isdesigned to record such data as:
•How various systems in your vehiclewere operating;
•Whether or not the driver andpassenger seatbelts werebuckled/fastened;
•How far (if at all) the driver wasdepressing the accelerator and/or thebrake pedal; and
•How fast the vehicle was traveling; and
•Where the driver was positioning thesteering wheel.
This data can help provide a betterunderstanding of the circumstances inwhich crashes and injuries occur.
Note:Event data recorder data is recordedby your vehicle only if a non-trivial crashsituation occurs; no data is recorded by theevent data recorder under normal drivingconditions and no personal data orinformation (e.g., name, gender, age, andcrash location) is recorded. However, otherparties, such as law enforcement, couldcombine the event data recorder data withthe type of personally identifying dataroutinely acquired during a crashinvestigation.
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To read data recorded by an event datarecorder, special equipment is required,and access to the vehicle or the event datarecorder is needed. In addition to thevehicle manufacturer, other parties, suchas law enforcement, that have such specialequipment, can read the information if theyhave access to the vehicle or the eventdata recorder.
Comfort, Convenience andEntertainment Data
Your vehicle has electronic control unitsthat have the ability to store data basedon your personalized settings. The data isstored locally in the vehicle or on devicesthat you connect to it, for example, a USBdrive or digital music player. You can deletesome of this data and also choose whetherto share it through the services to whichyou subscribe.
Comfort and Convenience Data
Data recorded includes, for example:
•Seat and steering wheel position.
•Climate control settings.
•Radio presets.
Entertainment Data
Data recorded includes, for example:
•Music, videos or album art.
•Contacts and corresponding addressbook entries.
•Navigation destinations.
Services That We Provide
If you use our services, we collect and usedata, for example, account information,vehicle location and driving characteristics,that could identify you. We transmit thisdata through a dedicated, protectedconnection. We only collect and use data
to enable your use of our services to whichyou have subscribed, with your consent orwhere permitted by law. For additionalinformation, see the terms and conditionsof the services to which you havesubscribed.
Services That Third PartiesProvide
We recommend that you review the termsand conditions and data privacyinformation for any services to which yousubscribe. We take no responsibility forservices that third parties provide.
Vehicles With a ConnectivityDevice (If Equipped)
The connectivity device has aSIM. The connectivity device wasenabled when your vehicle wasbuilt and periodically sends messages tostay connected to the cell phone network.These messages could include informationthat identifies your vehicle, the SIM and theelectronic serial number of the connectivitydevice. Cell phone network serviceproviders could have access to additionalinformation, for example, cell phonenetwork tower identification.
Note:The connectivity device continues tosend this information unless you disable theconnectivity device. To find out more abouthaving the connectivity device disabled,contact the Ford Customer RelationshipCenter. See Connected Vehicle (page 314).
If FordPass is connected to your vehicle,Ford also receives additional information,for example, location and vehicle data. SeeFordPass Terms and Privacy Policy. Foradditional information about our privacypolicy, visit www.FordConnected.com orrefer to your local Ford website.
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