2024 FORD F650/750 catalytic converter

Automatic High Beam Control.................57
Direction Indicators......................................58
Interior Lamps................................................58
Windows and Mirrors
Power Windows............................................60
Exterior Mirrors................................................61
Interior Mirror..................................................63
Sun Visors........................................................63
Instrument Cluster
Gauges..............................................................64
Warning Lamps and Indicators................67
Audible Warnings and Indicators............70
Information Displays
General Information......................................71
Information Messages.................................75
Climate Control
Manual Climate Control.............................86
Hints on Controlling the Interior Climate...........................................................................87
Heated Exterior Mirrors...............................88
Seats
Sitting in the Correct Position..................89
Head Restraints.............................................89
Manual Seats...................................................91
Power Seats....................................................92
Rear Seats.......................................................94
Front Seat Armrest.......................................95
Rear Seat Armrest........................................95
Auxiliary Power Points
Auxiliary Power Points................................96
USB Ports
Locating the USB Ports..............................98
Playing Media Using the USB Port.........98
Charging a Device.........................................98
Storage Compartments
Overhead Console......................................100
Starting and Stopping theEngine
General Information....................................101
Ignition Switch...............................................101
Starting a Gasoline Engine......................102
Starting a Diesel Engine............................103
Switching Off the Engine.........................104
Engine Idle Shutdown...............................105
Engine Block Heater...................................105
Fuel and Refueling
Safety Precautions......................................107
Fuel Quality - Diesel...................................108
Fuel Quality - Gasoline................................111
Running Out of Fuel - Diesel.....................112
Running Out of Fuel - Gasoline...............112
Refueling - Diesel..........................................112
Refueling - Gasoline....................................114
Fuel Consumption........................................115
Fuel Tank Selector Switch........................116
Engine Emission Control
Emission Law..................................................117
Catalytic Converter......................................118
Selective Catalytic Reductant System -Diesel...........................................................120
Diesel Particulate Filter.............................124
Transmission
Automatic Transmission..........................130
Power Take-Off............................................135
Rear Axle
General Information...................................136
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingTable of Contents

Powertrain Malfunction/ReducedPower/Electronic Throttle Control
(If Equipped)
Illuminates in the event of apowertrain fault. Have yourvehicle checked as soon aspossible.
Service Engine Soon
If it illuminates when the engineis running, the on-boarddiagnostics system notifies youthat the emission control system requiresservice.
If it flashes, engine misfire may beoccurring. An increase in exhaust gastemperatures can damage the catalyticconverter or other vehicle components.Avoid heavy acceleration and decelerationand have your vehicle immediatelyserviced.
It illuminates when you switch the ignitionon prior to engine start to check the bulband to indicate whether your vehicle isready for Inspection and Maintenance(I/M) testing.
Normally, it illuminates until the engine iscranked and turns off if no malfunctionsare present. However, if after 15 secondsit flashes eight times, this indicates thatyour vehicle is not ready for inspection andmaintenance (I/M) testing.
See Catalytic Converter (page 118).
Stability Control Indicator (If Equipped)
Flashes during operation.
If it does not illuminate when you switchthe ignition on, or remains on when theengine is running, this indicates amalfunction. Have your vehicle checkedas soon as possible.
Traction Control Indicator
Flashes during a traction controlevent.
If it does not illuminate when you switchthe ignition on, or remains on when theengine is running, this indicates amalfunction. Have your vehicle checkedas soon as possible.
Traction Control System Off
Illuminates when you switch thesystem off.
Trailer Anti-Lock Brake System(ABS)
Briefly illuminates when youswitch on the ignition, and onlywhen you connect a PLC traileror a PLC diagnostic tool. If the light fails toilluminate, remains on after you start thevehicle or continues to flash, have thesystem immediately serviced.
Transmission Tow/Haul
Illuminates when you switch ontow/haul. If the light steadilyflashes, have the systemimmediately serviced, damage to thetransmission could occur.
Two Speed Axle (If Equipped)
The two speed axle indicatorcomes on when you switch thelow axle range on.
Wait to Start (If Equipped)
Illuminates when you switch theignition on as part of thepre-start system. Wait until thewait to start indicator turns off beforeattempting to start vehicle.
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingInstrument Cluster E67028 E138639 E138639 E194301 E209040 E246592 E208809

•Incorrect fuel for climatic conditions.
•Incorrect engine oil viscosity forclimactic conditions.
Note:Some vehicles have a lifetime fuelfilter that is integrated with the fuel tank.Regular maintenance or replacement is notneeded.
Note:If these checks do not help youcorrect the concern, have your vehiclechecked as soon as possible.
Noise Emissions Warranty,Prohibited Tampering Acts andMaintenance
On January 1, 1978, Federal regulationbecame effective governing the noiseemission on trucks over 10,000 lb(4,536 kg) Gross Vehicle Weight Rating(GVWR). The preceding statementsconcerning prohibited tampering acts andmaintenance, and the noise warrantyfound in the Warranty Guide, areapplicable to complete chassis cabs over10,000 lb (4,536 kg) GVWR.
CATALYTIC CONVERTER
WARNING: Do not park, idle ordrive your vehicle on dry grass or otherdry ground cover. The emission systemheats up the engine compartment andexhaust system, creating the risk of fire.
WARNING: The normal operatingtemperature of the exhaust system isvery high. Never work around or attemptto repair any part of the exhaust systemuntil it has cooled. Use special care whenworking around the catalytic converter.The catalytic converter heats up to a veryhigh temperature after only a shortperiod of engine operation and stays hotafter the engine is switched off.
WARNING: Exhaust leaks mayresult in entry of harmful and potentiallylethal fumes into the passengercompartment. If you smell exhaustfumes inside your vehicle, have yourvehicle inspected immediately. Do notdrive if you smell exhaust fumes.
Your vehicle has various emission controlcomponents and a catalytic converter thatenables it to comply with applicableexhaust emission standards.
To make sure that the catalytic converterand other emission control componentscontinue to work properly:
•Do not crank the engine for more than10 seconds at a time.
•Do not run the engine with a spark pluglead disconnected.
•Do not push-start or tow-start yourvehicle. Use booster cables. See JumpStarting the Vehicle (page 190).
•Use only the specified fuel listed.
•Do not switch the ignition off when yourvehicle is moving.
•Avoid running out of fuel.
•Have the items listed in scheduledmaintenance information performedaccording to the specified schedule.
Note:Resulting component damage maynot be covered by the vehicle Warranty.
The scheduled maintenance items listedin scheduled maintenance information areessential to the life and performance ofyour vehicle and to its emissions system.
If you use anything other than Ford,Motorcraft or Ford-authorized parts formaintenance replacements or for serviceof components affecting emission control,such non-Ford parts should be equivalentto genuine Ford Motor Company parts inperformance and durability.
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingEngine Emission Control

automatically and require no actions fromthe driver. During either one of theseregeneration methods, you may notice achange in exhaust tone. At certain times,various messages related to the dieselparticulate filter appear in the informationdisplays.
Oxidation Catalytic Converter andDiesel Particulate Filter System (If
Equipped)
WARNING: The normal operatingtemperature of the exhaust system isvery high. Never work around or attemptto repair any part of the exhaust systemuntil it has cooled. Use special care whenworking around the diesel oxidationcatalytic converter or the dieselparticulate filter. The diesel oxidationcatalytic converter and the dieselparticulate filter heat up to very hightemperatures after only a short periodof engine operation and remain hot afteryou switch the engine off.
Diesel Particulate Filter Maintenance
You must properly maintain your vehicle'sdiesel particulate filter in order for it tofunction properly.
Do not disregard maintenance messagesthat appear in the information display.Failure to follow the instructions of aninformation message may degrade vehicleperformance and could lead to enginedamage that may not be covered by thevehicle Warranty.
Failure to perform active or operatorcommanded regeneration when instructedcould result in a clogged diesel particulatefilter. If the diesel particulate filter fillsbeyond the regeneration threshold, yourvehicle disables the ability for active andoperator commanded regeneration. Thiscould result in irreversible damage to thediesel particulate filter requiringreplacement that may not be covered bythe vehicle Warranty.
Passive Regeneration
In passive regeneration, the exhaustsystem temperature and constituentsautomatically clean the filter by oxidizingthe soot. Cleaning automatically occursduring normal vehicle operating conditionsdue to driving patterns.
Active Regeneration
Once the diesel particulate filter is full ofexhaust particles, the engine controlmodule commands the exhaust system toclean the filter through active regeneration.Active regeneration requires the enginecomputer to raise the exhaust temperatureto eliminate the particles. During cleaning,the particles convert to harmless gasses.Once cleaned the diesel particulate filtercontinues trapping exhaust particles.
The regeneration process operates moreefficiently when you drive your vehicle ata constant speed above 30 mph(48 km/h) and at a steady engine speedfor approximately 20 minutes. Thefrequency and duration of regenerationfluctuates by how you drive your vehicle,outside air temperature and altitude. Formost driving, regeneration frequency variesfrom 100–500 mi (160–805 km) betweenoccurrences and each occurrence lasts9–35 minutes. You can usually reduce theduration of regeneration if you maintain aconstant speed above 30 mph (48 km/h).
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingEngine Emission Control

AIR INDUCTION SYSTEM
INSPECTION
WARNING: When performingmaintenance to any turbocharged enginewith engine air inlet piping disconnected,keep loose clothing, jewelry and long hairaway from the engine air inlet piping. Aturbocharger compressor air inletprotective shield should be installed overthe turbocharger air inlet to reduce therisk of personal injury or death.
Perform a complete inspection of the airinduction system annually.
In areas where road salt is used,disassemble the joints of each aluminumcomponent and inspect for salt build-upand presence of chlorine that can causealuminum particles to flake off and enterthe engine combustion chambers. Ifevidence of corrosion is found (usually atthe pipe connections), use a wire brush toclean the inside of the pipes and inside therubber hoses.
If pitting is evident at the joint ends of theintake pipes, use Motorcraft SiliconeGasket and Sealant TA-30 to seal thejoints. Make sure no excess material, whichcan pull into the engine, is on the inside ofthe pipes. If the service condition of thepipes, hoses or clamps is questionable,replace the defective part(s).
Make sure to clean all dust and debris outof the pipes and couplings with a clean,damp rag before reassembly.
Chassis-mounted Charge AirCooler
Visually inspect the core assembly fordebris and clogging of external fins withthe engine off.
Before engine operation, remove any debrisblocking the core.
•Turbocharger-to-charge air cooler.
•Charge air cooler-to-intake manifoldpipe.
•Mounting bracket.
•Chassis-mounted charge air coolercore.
Inspect air intake piping:
•Check for accumulation of saltdeposits (where applicable). If present,disassemble and clean the completeair intake piping system. If pitting isevident on the intake piping, useMotorcraft Silicone Gasket and SealantTA-30 to seal joints against leakage.
•Check for loose hoses and clamps.
•Check for ruptured or collapsed hoses.
•Check air cleaner housing for cracks.
EXHAUST SYSTEM
INSPECTION
Note:If your vehicle is equipped with acatalytic converter or muffler, do not blendwaste oil with diesel fuel. Operate only onultra-low sulfur (less than 15 parts permillion sulfur) diesel fuel with a cetanevalue of 45 or higher.
If your diesel engine is equipped with acatalytic converter, it is important to reviewthe maintenance schedule to make sureproper functioning of the catalyticconverter. Also, take precautions not todamage the catalytic converter whenservicing your engine or storing yourvehicle.
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingMaintenance

This device complies with Part 15 of theFCC Rules and with Innovation, Scienceand Economic Development Canada’slicence-exempt RSS(s). Operation issubject to the following two conditions:
1.This device may not cause harmfulinterference, and
2.This device must accept anyinterference received, includinginterference that may cause undesiredoperation.
Zambia
WARRANTY INFORMATION
The following warranties may apply to yourvehicle:
•New vehicle limited warranties.
•Emissions warranties, if applicable.(Note: Fully-electric vehicles are noteligible for emissions warranties.)
•Other warranties, if applicable.
Detailed warranty information specific toyour vehicle can be found in the WarrantyGuide at www.owner.ford.com.
The following California WarrantyStatement, required by Californiaregulations, applies to vehicles certified toCalifornia emissions standards andregistered in a state that requires Californiaemissions warranty. If applicable,additional California Emissions Warrantiescan be found in the Warranty Guide atwww.owner.ford.com.
CALIFORNIA EMISSION CONTROLWARRANTY STATEMENT
YOUR WARRANTY RIGHTS ANDOBLIGATIONS
The California Air Resources Board andFord Motor Company are pleased toexplain the emission control systemwarranty on your (year) vehicle. InCalifornia, new motor vehicles must bedesignated, built and equipped to meetthe State's stringent anti-smog standards.Ford Motor Company must warrant theemission control system on your vehiclefor the periods of time listed belowprovided there has been no abuse, neglector improper maintenance of your vehicle.
Your emission control system may includeparts such as the carburetor orfuel-injection system, the ignition system,catalytic converter and engine computer.Also included may be hoses, belts,connectors and other emission-relatedassemblies. Where a warrantable conditionexists, Ford Motor Company will repair yourvehicle at no cost to you includingdiagnosis, parts and labor.
MANUFACTURER'S WARRANTYCOVERAGE:
(For 1990 and subsequent modelpassenger cars, light-duty trucks, andmedium-duty vehicles.)
- For 3 years or 50,000 miles (whicheveroccurs first);
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingCustomer InformationE340196

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2-Speed Rear Axle.......................................136
A
A/CSee: Climate Control..........................................86About This Manual...........................................7ABSSee: Brakes...........................................................139ABS driving hintsSee: Hints on Driving With Anti-LockBrakes................................................................140Accessories.....................................................321AccessoriesSee: Replacement PartsRecommendation............................................15ACCSee: Using Adaptive Cruise Control.............159Adjusting the Headlamps........................248Adjusting the Steering Wheel....................52Air Brakes.........................................................144Air ConditioningSee: Climate Control..........................................86Air Conditioning System Capacity andSpecification - 6.7L Diesel....................305Air Conditioning System Capacity andSpecification - 7.3L..................................306Air FilterSee: Changing the Engine Air Filter - 6.7LDiesel.................................................................230See: Changing the Engine Air Filter -7.3L......................................................................232Air Induction System Inspection............255Air Suspension...............................................179Appendices.....................................................351At a Glance.......................................................24Audible Warnings and Indicators.............70Audio Input Jack............................................319Audio System.................................................315General Information..........................................315Audio Unit........................................................315Autolamps........................................................56Automatic Crash Shutoff..........................195Automatic Crash ShutoffPrecautions......................................................195Re-Enabling Your Vehicle................................195
What Is Automatic Crash Shutoff................195Automatic High Beam Control..................57Automatic Transmission...........................130Automatic Transmission Fluid Capacityand Specification - Diesel.....................307Automatic Transmission Fluid Capacityand Specification - Gasoline...............308Automatic Transmission FluidCheck.............................................................243Auxiliary Power Points.................................96Auxiliary Switches........................................321Axle Inspection.............................................259
B
BatterySee: Changing the 12V Battery.....................246Bonnet LockSee: Opening and Closing the Hood...........223Booster Seats..................................................33Brake Fluid Check........................................245Brake Fluid Specification.........................309Brakes...............................................................139General Information..........................................139Brake System Inspection..........................256Breaking-In.....................................................188Bulb Specification Chart..........................296
C
Canceling the Set Speed...........................159Capacities and Specifications.................291Car WashSee: Cleaning the Exterior..............................263Catalytic Converter.......................................118Changing a Bulb..........................................250Changing a Fuse.............................................211Changing a Road Wheel............................287Changing the 12V Battery.........................246Changing the Engine Air Filter - 6.7LDiesel.............................................................230Changing the Engine Air Filter -7.3L..................................................................232Changing the Engine-Mounted andDiesel Fuel Conditioner Module FuelFilters - 6.7L Diesel....................................251Changing the Engine Oil and OilFilter...............................................................228
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingIndex