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Dual AlternatorDual Alternator With Air BrakeCompressor
Drivebelt closest to the engine.A
Drivebelt furthest from theengine.B
Note:The belt routings show vehicles withair conditioning. When vehicles do not haveair conditioning, an idler pulley is in place ofthe A/C compressor.
ENGINE SPECIFICATIONS - 7.3L
7.3L V8 EngineEngine
445 in³ (7,293 cm³)Displacement.
Minimum 87 octaneRequired fuel.
1-5-4-8-6-3-7-2Firing order.
Coil near spark plug with spark plug wireIgnition system.
0.049 in (1.25 mm) - 0.053 in (1.35 mm)Spark plug gap.
10.5:1Compression ratio.
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Drivebelt Routing
Single Alternator
Drivebelt closest to the engine.A
Drivebelt furthest from theengine.B
Dual Alternator
Drivebelt closest to the engine.A
Drivebelt furthest from theengine.B
MOTORCRAFT PARTS - 6.7L DIESEL
Part NumberComponent
FL-2124-SEngine oil filter.1
FA-1909Foam pre-filter.
FA-2061Air filter.
FD-4637Fuel filter kit (2 included - engine and framerail mounted).
FT-221Transmission filter.
BH-31-XLTwo batteries (standard)(1500 CCA).
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Less Cost to Properly Maintain YourVehicle
Ford Protect extended service plan alsooffers a Premium Maintenance Plan thatcovers all scheduled maintenance, andselected wear items. The coverage isprepaid, so you never have to worry aboutthe cost of your vehicle’s maintenance.
Covered maintenance includes:
•Windshield wiper blades.
•Spark plugs.
•The clutch disc (if equipped).
•Brake pads and linings.
•Shock absorbers.
•Struts.
•Engine belts.
•Engine coolant hoses, clamps andO-rings.
•Diesel exhaust fluid replenishment (ifequipped).
•Cabin air filter replacement every20,000 mi (32,000 km) (electricvehicles only).
Interest Free Finance Options
Just a 5% down payment will provide youwith an affordable, no interest, no feepayment program allowing you all thesecurity and benefits Ford Protectextended service plan has to offer whilepaying over time. You are pre-approvedwith no credit check or hassles. To learnmore, call our Ford Protect extendedservice plan specialists at 800-367-3377.
Ford Protect Extended Service PlanP.O. Box 321067Detroit, MI 48232
Ford Protect Extended ServicePlan (CANADA ONLY)
You can get more protection for yourvehicle by purchasing a Ford Protectextended service plan. Ford Protectextended service plan is the only servicecontract backed by Ford Motor Companyof Canada, Limited. Depending on the planyou purchase, Ford Protect extendedservice plan provides benefits such as:
•Rental reimbursement.
•Coverage for certain maintenance andwear items.
•Protection against repair costs afteryour New Vehicle Limited WarrantyCoverage expires.
•Roadside Assistance benefits.
There are several Ford Protect extendedservice plans available in various time,distance and deductible combinations.Each plan is tailored to fit your own drivingneeds, including reimbursement for towingand rental. When you purchase FordProtect extended service plan, you receiveadded peace-of-mind protectionthroughout Canada, the United States andMexico, provided by a network ofparticipating authorized Ford MotorCompany dealers.
Note:Repairs performed outside of Canadaand the United States are not eligible forFord Protect extended service plancoverage.
This information is subject to change. Formore information; visit your local Ford ofCanada dealer or www.ford.ca to find theFord Protect extended service plan that isright for you.
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Check Every Month
Air filter restriction gauge.1
Engine oil level.
Fuel and water separator. Drain if necessary, or if indicated by the information display.1
Function of all interior and exterior lights.
Holes and slots in the tail pipe to make sure they are functional and clear of debris.1
Tires (including spare) for wear and proper pressure.
Windshield washer fluid level.
1Diesel engine only.
Check Every Six Months
Battery connections. Clean if necessary.
Body and door drain holes for obstructions. Clean if necessary.
Cooling system fluid level and coolant concentration (freeze-point protection).
Door weatherstrips for wear. Lubricate if necessary.
Hinges, latches and outside locks for proper operation. Lubricate if necessary.
Parking brake for proper operation.
Air brake adjustment.1
Seatbelts and seat latches for wear and function.
Safety warning lamps (brake, ABS, airbag and seatbelt) for operation.
Washer spray and wiper operation. Clean or replace blades as necessary.
1 Diesel engine only.
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Tightening Lug Nuts
Tighten the lug nuts to the specified torque1 at 500 mi(800 km) after any wheel disturbance (such as tire rota-tion, changing a flat tire or wheel removal).
Single rear wheels
Tighten the wheel lug nuts to the specified torque1 at100 mi (160 km), and again at 500 mi (800 km) of newvehicle operation and after any wheel disturbance (suchas tire rotation, changing a flat tire or wheel removal).
Dual rear wheels
1 See Technical Specifications (page 289).
Multi-point Inspection
In order to keep your vehicle running right,it is important to have the systems on yourvehicle checked regularly. This can helpidentify potential issues and prevent majorproblems. We recommend having thefollowing multi-point inspection performedat every scheduled maintenance intervalto help make sure your vehicle keepsrunning great.
Multi-point Inspection
Horn operationAccessory drive belt(s)
Radiator, cooler, heater and A/C hosesBattery performance
Suspension component for leaks ordamageEngine air filter
Steering and linkageExhaust system
Tires (including spare) for wear and proper
pressure2Exterior lamps operation
Windshield for cracks, chips or pitsFluid levels1; fill if necessary
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15,000 mi (24,000 km) or 12 Months Whichever Comes First
Inspect the automatic transmission fluid level. Consult an authorized dealer forrequirements.
Inspect the brake pads, shoes, rotors, drums, brake linings, hoses and the parking brake.
Inspect the engine cooling system concentration, freeze-point protection, coolant leveland hoses.
Inspect the exhaust system and heat shields.
Inspect the steering linkage, ball joints, suspension, tie-rod ends, driveshaft and the U-joints. Lubricate any components that have grease fittings.
Brake Fluid Maintenance1
Change the brake fluid.2Every 3 Years
1 Perform this maintenance item every 3 years. Do not exceed the designated time forthe interval.2 Brake fluid servicing requires special equipment available at your authorized dealer.
Other Maintenance Items
Replace the engine air filter.Every 30,000 mi(48,000 km)
Replace the front wheel bearing grease and grease sealif you have non-sealed bearings.Every 60,000 mi(96,000 km)
Replace the spark plugs.Every 97,000 mi(156,000 km)Replace the spark plug wires.
Change the rear axle fluid. See Special OperatingConditions Scheduled Maintenance (page 335).Every 105,000 mi(168,000 km)Inspect the accessory drive belt or belts.1
Change the automatic transmission fluid and filter. Consultan authorized dealer for requirements.Every 150,000 mi(240,000 km)Replace the accessory drive belt or belts if not replacedwithin the last 100,000 mi (160,000 km).
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At Every Oil Change Interval as Indicated by the Information Display1
Inspect the steering linkage, ball joints, suspension, tie-rod ends, driveshaft and the U-joints. Lubricate any components that have grease fittings.
Inspect front oil hubs for leaks and check fluid level through hub cap sight glass.
1 Do not exceed one year/10,000 mi (16,000 km) or 350 engine hours between serviceintervals.2 Reset the Intelligent Oil-Life Monitor after engine oil and filter changes. See Oil ChangeIndicator Reset (page 229).3 Rotate the front wheels on vehicles with dual rear wheels when specified. Only rotatethe rear wheels if you notice unusual wear.
Brake Fluid Maintenance1
Change the brake fluid.2Every 3 Years
1 Perform this maintenance item every 3 years. Do not exceed the designated time forthe interval.2 Brake fluid servicing requires special equipment available at your authorized dealer.
Other Maintenance Items1
Replace the engine-mounted and frame-mounted fuel
filters.2Every 22,000 mi(36,000 km)
Inspect the engine and secondary cooling system coolantconcentration, freeze-point protection, additive, corrosioninhibitor, strength, coolant level, and hoses. Add coolant
additive if necessary.3
Every 30,000 mi(48,000 km)Note: When adding coolant additive, do not exceed thespecified maximum of 47 fl oz (1.4 L) for the engine and20 fl oz (473 ml) for the secondary cooling system. Oper-ating the engine with excessive coolant additive may causeoverheating which could lead to severe, permanent enginedamage.
Replace the air inlet foam filter.Every 45,000 mi(72,000 km)
Inspect the accessory drive belt or belts.4At 90,000 mi(144,000 km)
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Other Maintenance Items1
Change the rear axle fluid. See Special Operating
Conditions Scheduled Maintenance (page 335).5At 100,000 mi(160,000 km)
Change the automatic transmission fluid and filter. Consultan authorized dealer for requirements.
Every 150,000 mi(240,000 km)Replace the accessory drive belt or belts if not replacedwithin the last 100,000 mi (160,000 km).
Replace the front wheel bearings and seals.
Change the engine and secondary cooling system coolant.6At 200,000 mi(320,000 km)
1 You can perform these maintenance items within 3,000 mi (4,800 km) of the last oilchange. Do not exceed the designated distance for the interval.2 Every 22,000 mi (36,000 km) or as indicated by the information display.3 Every 30,000 mi (48,000 km), 1200 engine hours or as indicated by the informationdisplay.4 Perform follow-up inspections every 15,000 mi (24,000 km) after the initial inspection.Replace the belt or belts at 150,000 mi (240,000 km).5 Change the fluid again at 150,000 mi (240,000 km).6 Initial replacement at 10 years or 200,000 mi (320,000 km), then every five years or100,000 mi (160,000 km).
SPECIAL OPERATING
CONDITIONS SCHEDULED
MAINTENANCE
Gasoline Engines
If you operate your vehicle primarily in anyof the following conditions, you need toperform extra maintenance as indicated.If you operate your vehicle occasionallyunder any of these conditions, it is notnecessary to perform the extramaintenance. For specificrecommendations, see your dealershipservice advisor or technician.
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