2024 FORD F650/750 brake fluid

STEERING
Hydraulic Power Steering
To help prevent damage to the powersteering system:
•Do not hold the steering wheel at itsfurthest turning points for more thanthree to five seconds when the engineis running.
•Avoid continuously steering back andforth with elevated engine RPM as thismay overheat the system. If trying tofree a stuck vehicle, pause betweenattempts to allow the power steeringsystem to cool or seek assistance.Typical steering and driving maneuversallow the system to cool.
•Do not operate the vehicle if the powersteering pump fluid level is below theMIN mark on the reservoir.
•Some noise is normal during operation.If excessive, check for low powersteering pump fluid level beforeseeking service by your dealer.
•Heavy or uneven efforts may be causedby low power steering fluid. Check forlow power steering pump fluid levelbefore seeking service by your dealer.
•Do not fill the power steering pumpreservoir above the MAX mark on thereservoir, as this may result in leaksfrom the reservoir.
If the power steering system breaks downor if you switch the engine off, you cansteer the vehicle manually, but it takesmore effort.
If you have any steering componentsserviced or replaced, install new fasteners.Many fasteners have coatings with threadadhesive, or have prevailing torquefeatures you cannot reuse. Do not reuse abolt or nut. Torque fasteners tospecifications.
Steering Tips
If the steering wanders or pulls, check for:
•An improperly inflated tire.
•Uneven tire wear.
•Loose or worn suspensioncomponents.
•Loose or worn steering components.
•Improper vehicle alignment.
Note:A high crown in the road or highcrosswinds may also make the steeringseem to wander or pull.
PRE-COLLISION ASSIST -
VEHICLES WITH: AIR BRAKES
WARNING: You are responsible forcontrolling your vehicle at all times. Thesystem is designed to be an aid and doesnot relieve you of your responsibility todrive with due care and attention. Failureto follow this instruction could result inthe loss of control of your vehicle,personal injury or death.
WARNING: The system does notdetect vehicles that are driving in adifferent direction, pedestrians, cyclistsor animals. Apply the brakes whennecessary. Failure to follow thisinstruction could result in the loss ofcontrol of your vehicle, personal injury ordeath.
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VEHICLE INSPECTION
INFORMATION
To make sure your vehicle is ready tooperate, conduct a pre-trip inspection atthe beginning of each work period. Followthe steps listed in this section to verify aproper vehicle inspection procedure.
WARNING: Exercise great cautionwhen working on a vehicle equipped withan automatic fan clutch. The fan startsin motion only after the engine coolantreaches a predetermined temperatureor the refrigerant pressure (if equippedwith air conditioning) reaches apredetermined setting. The fan starts atthis point with no advance warning.Never reach near, or permit objects toprotrude into, the fan blade radius whilethe engine is running as this could resultin vehicle damage, personal injury ordeath.
WARNING: Do not operate thevehicle if any suspension conditionslisted in the following charts are evident.Loss of steering or suspension couldresult in property damage, personal injuryor death.
WARNING: If a wheel must bechanged, obtain expert tire service help.Mounting and un-mounting of tiresshould only be performed by a qualifiedtechnician using necessary safetyprocedures and equipment, otherwisethe result could be property damage,personal injury or death.
Note:Always make sure you apply theparking brake before starting the engine.
Engine compartment (with engine off)
Use the dipstick to verify the oil level is in the proper operatingrange. See Engine Oil Dipstick (page 227).Engine oil
Look through the plastic reservoir and verify the coolant levelis within the proper operating range. Do not remove thepressure cap until the coolant has cooled. See EngineCoolant Check (page 238).
Engine coolant
Verify that the fluid level is in the proper operating range. SeePower Steering Fluid Check (page 246).Power steering fluid
Remove the master cylinder caps and inspect the fluid level.See Brake Fluid Check (page 245).Brake fluid
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Engine compartment (with engine off)
Inspect for glazing, fraying or cracking. There should be nomore than 5-7 cracks per rib, per 1 in (2.5 cm)Belts (fan, alternator,water pump and airconditioningcompressor)
Inspect for signs of fluid puddles or dripping fluid on theground under the engine, or the underside of the engine.Fluid leaks
Inspect for debris that may have collected on the HVAC airinlet grille or inside the exterior module as this may reducesystem performance.
HVAC air inlet
Engine starting (with parking brake applied)
Before entering the cab, verify that the vehicle is equippedwith spare electrical fuses (if used), three red reflectivetriangles, a properly charged and rated fire extinguisher andwheel chocks.
Safety and emergencyequipment
Walk around the vehicle and verify all steps and grab handles,inside and out (as well as behind), are tight and clean. Useextreme caution and a three-point stance at all times.
Inspect door latches for proper closing, latching and locking.
Set the parking brake. Make sure the gearshift lever is inneutral (N) or park (P) (if equipped with a park position).Starting the engine
Diesel engine: Turn the key to the on position. Turn the keyto start when the wait to start indicator light in the instrumentcluster turns off.
Gasoline engine: Turn the key to start, and then release itas soon as the engine starts.
Verify pressure builds to normal operating range.Engine oil pressure
A tone indicating low air pressure should sound immediatelyafter the engine starts but before the compressor has built-up pressure. The tone should stop when the air pressurereaches 70 psi (483 kPa). Let the air pressure build togoverned cutout pressure, which should occur between115–130 psi (793–896 kPa).
Low air pressure warningtone (if equipped with anair compressor)
Press the accelerator and verify that it operates smoothly,without any binding or irregular feel. Release the pedal andverify the engine returns to idle speed immediately.
Accelerator
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Engine starting (with parking brake applied)
Check the gauge (diesel engine) or indicator light (gasolineengine) to verify the alternator is charging.Voltmeter
Inspect for excessive free play in the steering linkages. Thesteering wheel should have less than 2 in (5 cm) of free playat its rim.
Steering linkage free play
Verify the parking brake holds the vehicle by gently trying topull forward with the parking brake applied.Parking brake
Verify operation using the following procedure. Chock thewheels, if necessary. Push in the parking brake and, ontractors, push in the tractor parking brake knob:
Air brakes
1. Verify the air compressor or governor cutout pressure isapproximately 120 psi (827 kPa).
2. Turn off the engine, and then turn the key back to the onposition (without starting the engine).
3. Without the brake pedal applied, note the air pressure dropfor one minute. It should be less than 2 psi (14 kPa) for singlevehicles and 3 psi (21 kPa) for combination vehicles.
4. Press and hold the brake pedal with 90 psi (621 kPa) ormore. Make sure there is no more than a 3 psi (21 kPa) perminute leak for single vehicles and a 4 psi (28 kPa) minuteleak for combination vehicles.
5. Pump the brake pedal to deplete the system of air pressure.The warning light and tone should turn on at 57 psi (393 kPa).
6. Pump the brake pedal and make sure the parking brakeand trailer parking brake knobs pop out at 20 psi (138 kPa)or higher.
Verify that the fluid level is in the proper operating range. SeeAutomatic Transmission Fluid Check (page 243).Automatic transmissionfluid
Front of vehicle
Verify all exterior lights illuminate and are clean.Lights
Check headlights function on high and low beam.
Verify reflectors are clean, unbroken and of proper color (redon rear, amber elsewhere).
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Front of vehicle
Verify running lights are clean and unbroken.
Inspect for any missing or loose fasteners, power steeringfluid leaks and damage to power steering hoses.Steering gear
Verify connecting links, arms and rods are not worn or cracked.Steering linkage
Verify joints, sockets and boot seals are not worn or loose.
Verify cotter keys, nuts and bolts are not loose or missing.
Inspect front and rear tow hooks for damage or loosemounting. This is particularly important on vehicles that usethem frequently.
Tow hooks
Front suspension
Inspect for missing, broken or shifted leaves, or leaves thatmay be in contact with (or nearly contacting) a tire, rim, brakedrum, frame or body component.
Springs
Note: Never apply grease to spring pads.
Make sure there the following items are properly tightenedand that there are no cracks, breaks, wear, damage to springhangers, bolts, bushings, axle mounting bolts, and nuts.
Spring mounts
Inspect for any cracks, leaks, or missing or broken bolts orbushings.Shock absorbers
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Diesel Exhaust Fluid (DEF) area
Verify the tanks and caps are secure and that there are noleaks from the tanks.DEF tanks
Inspect for leaks from the tanks.Leaks
Underbody
Verify that the driveshaft is not bent or cracked and that alldriveshaft couplings are secure.Driveshaft
Verify that the visible outside parts are securely mounted andthat there are no cracks, holes or severe dents.Exhaust system
Inspect for cracks or bends in longitudinal frame members.Verify there are no loose, cracked, bent, broken or missingcrossmembers or crossmember fasteners.
Frame
Rear of vehicle
Verify there are no cuts, cracks, chafing or wear on the airhoses and electrical line insulation. Listen for audible air leaks.Air hoses and electricallines
Verify air and electrical lines are not tangled, crimped orpinched or being dragged against any truck parts. None ofthe air or electrical line should be spliced or taped.
Inspect for corrosion on pins and in electrical sockets to verifycontinuity and reduced heat build-up potential.
Verify the deck plate is clean, bolted securely to the frameand is clear of loose objects.Deck plate
Verify that both brake lights illuminate when the pedal isapplied, each signal flashes and that the four-way flasherswork properly.
Turns signals, brakelights and flashers
Verify all exterior lights illuminate and are clean.Lights and reflectors
Verify reflectors are clean, unbroken and of proper color (redon rear, amber elsewhere).
Verify running lights are clean and unbroken.
Note: Inspect rear running lights separately from signal,flasher and brake lights.
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GENERAL INFORMATION
WARNING: Making modificationsto various parts, components andsystems of the vehicle, such as brake andsteering systems, can adversely affectthe quality, reliability and operation ofyour vehicle and could result in propertydamage, personal injury or death. Suchmodifications must be avoided.
WARNING: Failure to properlyperform maintenance and servicingprocedures could result in vehicledamage, personal injury or death.
WARNING: Take care whenperforming any maintenance, systemcheck or service on your vehicle. Someof the materials may also be hazardousif used, serviced or handled improperlyand could result in property damage,personal injury or death.
If the owner or operator of the vehicle is askilled technician and intends onperforming the vehicle maintenance andservice, he is strongly urged to purchase aservice manual.
Always use care when performing vehiclemaintenance, repairs or system checks.Improper or incomplete service could resultin your vehicle not working properly whichmay result in personal injury or damage toyour vehicle or equipment. It is theoperator’s responsibility to see that yourvehicle receives proper care andmaintenance. If you have any questionsabout performing service, have the servicedone by a qualified technician.
To help you service your vehicle, weprovide scheduled maintenanceinformation which makes tracking routineservice easy. See ScheduledMaintenance (page 325).
If your vehicle requires professional service,an authorized dealer can provide thenecessary parts and service. Check yourwarranty information to find out whichparts and services are covered.
Use only recommended fuels, lubricants,fluids and service parts conforming tospecifications. Motorcraft® parts aredesigned and built to provide the bestperformance in your vehicle.
Servicing Guidelines
WARNING: The use of inferior partscan adversely affect the quality andreliability of your vehicle and could resultin property damage, personal injury ordeath.
When servicing your vehicle:
•Always wear safety glasses for eyeprotection.
•Always set the parking brake or chockthe wheels.
•Always use support stands, not a jack,when working under a raised vehicle.
•Always turn off the ignition unless aprocedure requires the engine to berunning.
•Always avoid contact with hot metalparts. Allow the components to coolbefore working with, or around, them.
•Always operate the engine in awell-ventilated area.
•Do not wear loose-fitting clothing,hanging jewelry, watches or rings.
•Do not smoke.
•Do not work on the brakes or the clutchunless you take the proper precautionsto avoid inhaling friction material dust.
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UNDER HOOD OVERVIEW - 6.7L DIESEL
Engine compartment fuse box. See Fuses (page 202).A
Windshield washer fluid reservoir. See Washer Fluid Check (page 249).B
Secondary Cooling System Reservoir. See Engine Coolant Check (page 235).C
Engine coolant reservoir. See Engine Coolant Check (page 235).D
Secondary fuel filter. See Draining the Fuel Filter Water Trap (page 234).E
Engine oil separator. See Changing the Engine Oil and Oil Filter (page 228).F
Engine oil filler cap. See Engine Oil Check (page 227).G
Brake fluid reservoir. See Brake Fluid Check (page 245).H
Power steering fluid reservoir. See Power Steering Fluid Check (page 246).I
Air brake compressor. See Brake System Inspection (page 256).J
Engine oil dipstick. See Engine Oil Dipstick (page 227).K
Air cleaner assembly. See Changing the Engine Air Filter (page 230).L
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