GETTING TO KNOW YOUR INSTRUMENT PANEL107
Low Fuel Warning Light
When the fuel level reaches
approximately 3.2 gal (12 L) this light will
turn on, and remain on until fuel is
added.
A single warning chime will sound with Low Fuel
Warning.
Low Coolant Level Warning Light
This telltale will turn on to indicate the
vehicle coolant level is low Ú page 353.
Loose Fuel Filler Cap Warning Light —
If Equipped
This warning light will illuminate when the
fuel filler cap is loose. Properly close the
filler cap to disengage the light. If the
light does not turn off, please see an
authorized dealer.
Tire Pressure Monitoring System (TPMS)
Warning Light — If Equipped
The warning light switches on and a
message is displayed to indicate that the
tire pressure is lower than the
recommended value and/or that slow
pressure loss is occurring. In these cases, optimal
tire duration and fuel consumption may not be
guaranteed. Should one or more tires be in the condition
previously mentioned, the display will show the
indications corresponding to each tire.
Each tire, including the spare (if provided), should
be checked monthly when cold and inflated to the
inflation pressure recommended by the vehicle
manufacturer on the vehicle placard or tire
inflation pressure label. If your vehicle has tires of
a different size than the size indicated on the
vehicle placard or tire inflation pressure label, you
should determine the proper tire inflation pressure
for those tires.
As an added safety feature, your vehicle has been
equipped with a TPMS that illuminates a low tire
pressure telltale when one or more of your tires is
significantly underinflated. Accordingly, when the
low tire pressure telltale illuminates, you should
stop and check your tires as soon as possible, and
inflate them to the proper pressure. Driving on a
significantly underinflated tire causes the tire to
overheat and can lead to tire failure. Underinflation also reduces fuel efficiency and tire tread life, and
may affect the vehicle’s handling and stopping
ability.
Please note that the TPMS is not a substitute for
proper tire maintenance, and it is the driver’s
responsibility to maintain correct tire pressure,
even if underinflation has not reached the level to
trigger illumination of the TPMS low tire pressure
telltale.
Your vehicle has also been equipped with a TPMS
malfunction indicator to indicate when the system
is not operating properly. The TPMS malfunction
indicator is combined with the low tire pressure
telltale. When the system detects a malfunction,
the telltale will flash for approximately one minute
and then remain continuously illuminated. This
sequence will continue upon subsequent vehicle
start-ups as long as the malfunction exists. When
the malfunction indicator is illuminated, the
system may not be able to detect or signal low tire
pressure as intended. TPMS malfunctions may
occur for a variety of reasons, including the
installation of replacement or alternate tires or
wheels on the vehicle that prevent the TPMS from
functioning properly. Always check the TPMS
malfunction telltale after replacing one or more
tires or wheels on your vehicle to ensure that the
replacement or alternate tires and wheels allow
the TPMS to continue to function properly.
CAUTION!
Do not continue driving with one or more flat
tires as handling may be compromised. Stop the
vehicle, avoiding sharp braking and steering. If a
tire puncture occurs, repair immediately using
the dedicated tire repair kit and contact an
authorized dealer as soon as possible.
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116STARTING AND OPERATING
(Continued)
Extended Park Starting
NOTE:Extended Park condition occurs when the vehicle
has not been started or driven for at least 30 days.
1. Install a battery charger or jumper cables to the battery to ensure a full battery charge
during the crank cycle.
2. Place the ignition to the START position and release it when the engine starts. For Keyless
Enter ‘n Go ignition systems, press and hold
the brake pedal while pushing the ENGINE
START/STOP button once.
3. If the engine fails to start within 10 seconds, wait 10 to 15 seconds to allow the starter to
cool, then repeat the Extended Park Starting
procedure.
4. If the engine fails to start after eight attempts, allow the starter to cool for at least
10 minutes, then repeat the Extended Park
Starting procedure.
If Engine Fails To Start
If the engine fails to start after you have followed
the “Normal Starting” procedure and the vehicle
has not experienced an Extended Park condition
as defined previously, it may be flooded. Push the
accelerator pedal all the way to the floor and hold
it there while the engine is cranking. This should
clear any excess fuel in case the engine is flooded.
The starter motor will engage automatically, run for
10 seconds, and then disengage. Once this occurs,
release the accelerator pedal and the brake pedal,
wait 10 to 15 seconds, then repeat the “Normal
Starting” procedure.
If the engine has been flooded, it may start to run,
but not have enough power to continue running
when the ignition button/key is released. If this
occurs, continue cranking with the accelerator
pedal pushed all the way to the floor. Release the
accelerator pedal and the ignition button/key once
the engine is running smoothly.
If the engine shows no sign of starting after a 10
second period of engine cranking with the
accelerator pedal held to the floor, wait 10 to 15
seconds, then repeat the “Normal Starting”
procedure.
CAUTION!
To prevent damage to the starter, do not crank
continuously for more than 10 seconds at a
time. Wait 10 to 15 seconds before trying again.
WARNING!
Never pour fuel or other flammable liquid into
the throttle body air inlet opening in an
attempt to start the vehicle. This could result
in flash fire causing serious personal injury.
Do not attempt to push or tow your vehicle to
get it started. Vehicles equipped with an auto-
matic transmission cannot be started this
way. Unburned fuel could enter the catalytic
converter and once the engine has started,
ignite and damage the converter and vehicle.
If the vehicle has a discharged battery,
booster cables may be used to obtain a start
from a booster battery or the battery in
another vehicle. This type of start can be
dangerous if done improperly Ú page 334.
CAUTION!
To prevent damage to the starter, do not crank
the engine for more than 10 seconds at a time.
Wait 10 to 15 seconds before trying again.
WARNING!
23_DPF_OM_EN_USC_t.book Page 116
118STARTING AND OPERATING
NOTE:
Normal starting of either a cold or a warm
engine is obtained without pumping or pressing
the accelerator pedal.
Under cold weather conditions, the engine may
not immediately crank if the Wait to Start Indi -
cator Light is illuminated. This is normal opera -
tion. For vehicles equipped with Keyless
Enter ‘n Go™, the vehicle will automatically
crank when the “Wait to Start” time has elapsed
Ú page 120.
TO TURN OFF THE ENGINE USING ENGINE
START/STOP BUTTON
1. Place the gear selector in PARK, then push
and release the ENGINE START/STOP button.
2. The ignition will return to the OFF position.
3. If the gear selector is not in PARK and the ENGINE START/STOP button is pushed once,
the instrument cluster will display a “Vehicle
Not In Park” message and the engine will
remain running. Never leave a vehicle out of
the PARK position, or it could roll.
4. If the gear selector is in NEUTRAL, and the vehicle speed below 5 mph (8 km/h), pushing
the ENGINE START/STOP button once will turn
the engine off. The ignition will remain in the
ACC position. 5. If the vehicle speed is above 5 mph (8 km/h),
the ENGINE START/STOP button must be held
for two seconds (or three short pushes in a
row) to turn the engine off. The ignition will
remain in the ACC position (NOT the OFF
position) if the engine is turned off when the
transmission is not in PARK.
NOTE:If the ignition is left in the ACC or ON/RUN (engine
not running) position and the transmission is in
PARK, the system will automatically time out after
30 minutes of inactivity and the ignition return to
the OFF position.
ENGINE START/STOP BUTTON FUNCTIONS —
WITH DRIVER’S FOOT OFF THE BRAKE PEDAL
(IN PARK OR NEUTRAL POSITION)
The ENGINE START/STOP button operates similar
to an ignition switch. It has three positions: OFF,
ACC, and RUN. To change the ignition switch
positions without starting the vehicle and use the
accessories follow these steps:
1. Start with the ignition in the OFF position.
2. Push the ENGINE START/STOP button once to change the ignition to the ACC position. 3. Push the ENGINE START/STOP button a
second time to change the ignition to the RUN
position.
4. Push the ENGINE START/STOP button a third time to return the ignition to the OFF position.
Keyless Enter ‘n Go™ Starting Procedure —
Engine Manifold Air Temperature 0°F To
66°F (–18°C to 19°C)
NOTE:The temperature displayed in the instrument
cluster does not necessarily reflect the engine
manifold air temperature Ú page 89. When
engine temperatures fall below 66°F (19°C) the
Wait To Start Indicator Light will remain on indi -
cating the intake air heater system is active.
Follow the steps in the “Normal Starting”
procedure except:
1. Pushing the engine start button with the driver’s foot on the brake will move the
ignition from OFF or ACC to RUN, and will
illuminate the Wait To Start Indicator Light.
The engine will not immediately crank, this is
normal operation.
2. The Wait To Start Indicator Light will remain on for a period of time that varies depending on
the engine temperature.
23_DPF_OM_EN_USC_t.book Page 118
STARTING AND OPERATING121
(Continued)
STARTING PROCEDURE — ENGINE
M
ANIFOLD AIR TEMPERATURE BELOW
0°F (-18°C)
In extremely cold weather below 0°F (-18°C) it
may be beneficial to cycle the intake air heater
twice before attempting to start the engine. This
can be accomplished by turning the ignition to OFF
position for at least five seconds and then back to
the ON/RUN position after the Wait To Start
Indicator Light has turned off, but before the
engine is started. However, excessive cycling of the
intake air heater will result in damage to the heater
elements or reduced battery voltage.
NOTE:If multiple pre-heat cycles are used before starting,
additional engine run time may be required to
maintain battery state of charge at a satisfactory
level.
1. If the engine stalls after the initial start, the
ignition must be turned to the OFF position for
at least five seconds and then to the ON/RUN
position to recycle the intake air heater.
NOTE:Excessive white smoke and poor engine perfor -
mance will result if intake air heater is not recycled.
2. Heat generated by the intake air heater dissipates rapidly in a cold engine. If more than
two minutes pass between the time the Wait To Start Indicator Light turns off and the
engine is started, recycle the intake air heater
by turning the ignition switch to the OFF
position for at least five seconds and then
back to the ON/RUN position.
3. If the vehicle is driven and vehicle speed exceeds 19 mph (31 km/h) before the intake
air heater post-heat (after start) cycle is
complete, the intake air heater will shut off.
4. If the engine is cranked for more than 10 seconds, the post-heat cycle will turn off.
NOTE:
Engine idle speed will automatically increase to
1,000 RPM and engage the Variable Geometry
Turbocharger at low coolant temperatures to
improve engine warm-up.
When a diesel engine is allowed to run out of
fuel or the fuel gels at low temperatures, air is
pulled into the fuel system. If your engine has
run out of fuel Ú page 363.
If the engine stalls, or if the ignition switch is left
on for more than two minutes after the Wait To
Start Indicator Light goes out, reset the intake
air heater by turning the ignition switch to the
OFF position for at least five seconds and then
back to the ON/RUN position. Repeat steps 1
through 5 of “Starting Procedure – Engine Mani -
fold Air Temperature 0°F to 60°F (-18°C to
19°C).”
STARTING FLUIDS
The engine is equipped with an automatic electric
air preheating system. If the instructions in this
manual are followed, the engine should start in all
conditions.
WARNING!
Starting fluids or flammable liquids must never
be used in the Cummins® diesel engine (see
Warning label). Never pour diesel fuel,
flammable liquid, starting fluids (ether) into the
air cleaner canister, air intake piping, or
turbocharger inlet in an attempt to start the
vehicle. This could result in a flash fire and
explosion causing serious personal injury and
engine damage.
WARNING!
Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build-up
may cause serious injury or death.
When leaving the vehicle, always remove the
key fob and lock your vehicle.
4
23_DPF_OM_EN_USC_t.book Page 121
STARTING AND OPERATING123
The fuel grade should be clearly marked on the
pump at the fuel station.
The engine requires the use of ULSD Fuel. Use
of incorrect fuel could result in engine and
exhaust system damage Ú page 413.
If climatized or diesel Number 1 ULSD Fuel is
not available, and you are operating below
(20°F/-6°C), in sustained arctic conditions,
Mopar® Premium Diesel Fuel Treatment (or
equivalent) is recommended to avoid gelling
(see Fuel Operating Range Chart).
Under some circumstances increased engine
noise may be audible in the seconds following a
cold start. This is most likely to occur when using
fuel that isn't blended for the ambient tempera -
ture present. This may occur on an unseason -
ably cold day or when a truck is fueled in a
warmer climate and driven to a colder climate.
The noise can typically be prevented by using
Mopar® Premium Diesel Fuel Treatment as
recommended (see Fuel Operating Range
Chart).
Engine Oil Usage
For the correct engine oil viscosity Ú page 353.
Winter Front Cover Usage
A Winter front or cold weather cover is to be used
in ambient temperatures below 32°F (0°C),
especially during extended idle conditions. This
cover is equipped with four flaps for managing total grille opening in varying ambient
temperatures. If a Winter front or cold weather
cover is to be used the flaps should be left in the
full open position to allow air flow to the charge air
cooler and automatic transmission oil cooler.
When ambient temperatures drop below 0°F
(-17°C) the four flaps need to be closed. A suitable
cold weather cover is available from a Mopar®
dealer.
Battery Blanket Usage
A battery loses 60% of its cranking power as the
battery temperature decreases to 0°F (-18°C). For
the same decrease in temperature, the engine
requires twice as much power to crank at the same
RPM. The use of 120 Volt AC powered battery
blankets will greatly increase starting capability at
low temperatures. Suitable battery blankets are
available from an authorized Mopar® dealer.
Engine Warm-Up
Avoid full throttle operation when the engine is
cold. When starting a cold engine, bring the engine
up to operating speed slowly to allow the oil
pressure to stabilize as the engine warms up.
NOTE:High-speed, no-load running of a cold engine can
result in excessive white smoke and poor engine
performance. No-load engine speeds should be
kept under 1,000 RPM during the warm-up period,
especially in cold ambient temperature conditions.
Your vehicle is equipped with an engine warm-up
protection feature that may limit engine
performance after cold starting at low ambient
temperatures. The length of time engine speed is
limited is dependent upon engine coolant
temperature. Engine speed may be briefly limited
to 1,000 RPM after starting with coolant
temperature below freezing conditions, and may
be limited to 1,000 RPM for up to approximately
two minutes under more severe cold conditions.
NOTE:If ambient temperatures are low and the coolant
temperature is below 180°F (82°C), the engine
idle speed will slowly increase to 1,000 RPM after
two minutes of idle, if the following conditions are
met:
Foot is off brake pedal and accelerator pedal.
Automatic transmission is in PARK.
Vehicle speed is 0 mph (0 km/h).
Applying the accelerator pedal will cancel fast
idle.
Operating the exhaust brake at idle will greatly
improve warm-up rate and will help keep the
engine close to operating temperature during
extended idle.
4
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STARTING AND OPERATING125
STOPPING THE ENGINE
Idle the engine a few minutes before routine shutdown. After full load operation, idle the engine three to five minutes before shutting it down. This idle period
will allow the lubricating oil and coolant to carry excess heat away from the combustion chamber, bearings, internal components, and turbocharger. This is
especially important for turbocharged, charge air-cooled engines. Refer to the following chart for proper engine shutdown:
IDLE SHUTDOWN
This feature can be enabled so that the truck will automatically shutdown when the truck has been idling for a set period of time when the engine is at operating
temperature. Idle time can be set in 5 minute increments between 5 and 60 minutes. See an authorized dealer to enable this feature.
NOTE:The idle shut down timer is disabled while the Power Take Off (PTO) is active.
Driving Condition Load Turbocharger Temperature Idle Time (min.) Before Engine
Shutdown
Stop and Go EmptyCoolLess than One
Stop and Go Medium -One
Highway Speeds MediumWarmTwo
City Traffic Maximum GCWR -Three
Highway Speeds Maximum GCWR -Four
Uphill Grade Maximum GCWR HotFive
4
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126STARTING AND OPERATING
PROGRAMMABLE MAXIMUM VEHICLE
S
PEED
This feature allows the owner to set a maximum
vehicle speed for the vehicle. The 2500 and 3500
Series maximum vehicle speed can be set
between 40 mph to 87 mph (64 km/h to
140 km/h). The 4500/5500 Series maximum
vehicle speed can be set between 40 mph to
85 mph (64 km/h to 136 km/h). See an
authorized dealer to enable this feature.
NOTE:DO NOT set the maximum vehicle speed to a value
greater than what the vehicle tires are rated for.
OPERATING PRECAUTIONS
Avoid Overheating The Engine
The temperature of the engine coolant (antifreeze:
a mixture of 50% ethylene-glycol and 50% water)
must not exceed the normal range of the
temperature gauge 240°F (116°C) with a 21 psi
(145 kPa) coolant pressure cap.
Usually the engine coolant (antifreeze)
temperature indicated during operation will be to
the left of center in the normal range of the gauge.
Avoid Low Coolant Temperature Operation
Continual operation at low engine coolant
(antifreeze) temperature below the normal range
on the gauge 140°F (60°C) can be harmful to the engine. Low engine coolant (antifreeze)
temperature can cause incomplete combustion
which allows carbon and varnish to form on piston
rings and injector nozzles. Also, the unburned fuel
can enter the crankcase, diluting the lubricating oil
and causing rapid wear to the engine.
COOLING SYSTEM TIPS
To reduce potential for engine and transmission
overheating in high ambient temperature
conditions, take the following actions:
City Driving — When stopped, shift the transmis
-
sion into NEUTRAL and increase engine idle
speed.
Highway Driving — Reduce your speed.
Up Steep Hills — Select a lower transmission
gear.
Air Conditioning — Turn it off temporarily.
Do Not Operate The Engine With Low Oil
Pressure
When the engine is at normal operating
temperature, the minimum oil pressures required
are:
Do Not Operate The Engine With Failed
Parts
All engine failures give some warning before the
parts fail. Be on the alert for changes in
performance, sounds, and visual evidence that the
engine requires service. Some important clues are:
Engine misfiring or vibrating severely.
Sudden loss of power.
Unusual engine noises.
Fuel, oil or coolant leaks.
Sudden change, outside the normal operating
range, in the engine operating temperature.
Excessive smoke.
Oil pressure drop.
Idle 700 to 800 RPM 10 psi (69 kPa)
Full speed and load 30 psi (207 kPa)
CAUTION!
If oil pressure falls to less than normal readings,
shut the engine off immediately. Failure to do so
could result in immediate and severe engine
damage.
23_DPF_OM_EN_USC_t.book Page 126
STARTING AND OPERATING127
DIESEL PARTICULATE FILTER (DPF)
M
ANUAL REGENERATION — IF EQUIPPED
On equipped Chassis Cabs, a manual regeneration
can be enable through the instrument cluster. The
manual regeneration will allow the DPF to
complete a regeneration, lowering the soot level
without having to drive the vehicle. The vehicle
must be in PARK to access this feature, and the
fuel level must be over 12.5% full. A message
displaying the time left on the regeneration will
appear on the instrument cluster, and the
instrument cluster will display the soot level
Ú page 89.
ENGINE BLOCK HEATER — IF EQUIPPED
The engine block heater warms the engine, and
permits quicker starts in cold weather. Connect the
cord to a standard 110-115 Volt AC electrical
outlet with a grounded, three-wire extension cord.
The engine block heater cord is routed behind the
front bumper and accessible through the right hole
of the air dam.
The engine block heater must be plugged in at
least one hour to have an adequate warming effect
on the engine. It includes a removable cap that is secured by a
tethered strap. It also has a c-clip that is used for
storage when not in use for the Winter months.
During Winter months, remove the heater cord
wiring assembly from itself on the c-clip.
NOTE:The block heater will require 110 Volt AC and
6.5 Amps to activate the heater element.
Block Heater Usage
For ambient temperatures below 0°F (-18°C),
engine block heater usage is recommended.
For ambient temperatures below –20°F (-29°C),
engine block heater usage is required.
ENGINE BREAK-IN RECOMMENDATIONS—
GASOLINE ENGINE
A long break-in period is not required for the engine
and drivetrain (transmission and axle) in your
vehicle.
Drive moderately during the first 300 miles
(500 km). After the initial 60 miles (100 km),
speeds up to 50 or 55 mph (80 or 90 km/h) are
desirable. While cruising, brief full-throttle acceleration within
the limits of local traffic laws contributes to a good
break-in. Wide-open throttle acceleration in low
gear can be detrimental and should be avoided.
The engine oil installed in the engine at the factory
is a high-quality energy conserving type lubricant.
Oil changes should be consistent with anticipated
climate conditions under which vehicle operations
will occur. For the recommended viscosity and
quality grades Ú
page 419.
NOTE:A new engine may consume some oil during its first
few thousand miles (kilometers) of operation. This
should be considered a normal part of the break-in
and not interpreted as a problem. Please check
your oil level with the engine oil indicator often
during the break in period. Add oil as required.
CAUTION!
Never use Non-Detergent Oil or Straight Mineral
Oil in the engine or damage may result.
4
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