2023 HYUNDAI NEXO Fuel cell

7
Maintenance
7
Maintenance
Fuel Cell Power Module Compartment ...............7-3
Maintenance Services ...........................................7-4Owner's Responsibility .....................................................7-4
Owner Maintenance Precautions..................................7-4
Owner Maintenance ..............................................7-5 Owner Maintenance Schedule .......................................7-6
Scheduled Maintenance Services........................7-7 Normal Maintenance Schedule ......................................7-8
Maintenance Under Severe Usage Conditions ........7-10
Explanation of Scheduled Maintenance Items ..7-12
Device Cooling Coolant .......................................7-13 Checking the Coolant Level ..........................................7-13
Changing Coolant ............................................................7-15
Stack Cooling Coolant .........................................7-16 Checking the Coolant Level ..........................................7-16
Changing Coolant ............................................................7-18
Brake Fluid ............................................................7-19 Checking the Brake Fluid Level ...................................7-19
Washer Fluid .........................................................7-20 Checking the Washer Fluid Level................................7-20
Air Cleaner ............................................................7-20 Filter Replacement ..........................................................7-20
Climate Control Air Filter ....................................7-22 Filter Inspection ...............................................................7-22 Wiper Blades.........................................................7-24
Blade Inspection ..............................................................7-24
Blade Replacement .........................................................7-24
12V Battery ...........................................................7-27 Battery Recharging ........................................................7-28
Reset Features.................................................................7-28
Tires and Wheels .................................................7-29 Tire Care ............................................................................7-29
Recommended Cold Tire Inflation Pressures ...........7-30
Check Tire Inflation Pressure ......................................7-31
Tire Rotation.....................................................................7-32
Wheel Alignment and Tire Balance ............................7-33
Tire Replacement ............................................................7-33
Wheel Replacement ........................................................7-34
Tire Traction .....................................................................7-34
Tire Maintenance ............................................................7-34
Tire Sidewall Labeling ....................................................7-34
Tire Terminology and Definitions................................7-38
All Season Tires ...............................................................7-42
Summer Tires ...................................................................7-42
Snow Tires ........................................................................7-42
Radial-Ply Tires ...............................................................7-42
Low Aspect Ratio Tires..................................................7-43
7

7
Fuses ......................................................................7-45Instrument Panel Fuse Replacement..........................7-46
Fuel Cell Power Module Compartment Panel
Fuse Replacement ...........................................................7-47
Fuse/Relay Panel Description ......................................7-49
Light Bulbs ............................................................7-57 Headlamp, Front Center Lamp, Turn Signal Lamp,
Daytime Running Lamp, Parking Lamp,
Side Marker Replacement.............................................7-58
Side Repeater Lamp Replacement ..............................7-58
Rear Combination Light Bulb Replacement ..............7-59
High Mounted Stop Lamp .............................................7-59
License Plate Light Bulb Replacement ......................7-60
Interior Light Bulb Replacement .................................7-60
Appearance Care..................................................7-62 Exterior Care ....................................................................7-62
Interior Care .....................................................................7-67

7-3
7
Maintenance
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1. Brake fluid reservoir
2. Air cleaner
3. Fuse box
4. Windshield washer fluid reservoir
5. Device cooling coolant reservoir
6. Traction motor radiator cap
7. Stack cooling coolant reservoir
8. Fuel cell stack radiator cap
OFE078001
The actual fuel cell power module compartment in the vehicle may differ from the illus- tration.

7-4
MaintenanceM
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You should exercise the utmost care
to prevent damage to your vehicle
and injury to yourself whenever per-
forming any maintenance or inspec-
tion procedures.
We recommend you have your vehi-
cle maintained and repaired by an
authorized HYUNDAI dealer. An
authorized HYUNDAI dealer meets
HYUNDAI's high service quality
standards and receives technical
support from HYUNDAI in order to
provide you with a high level of serv-
ice satisfaction.Owner's Responsibility
Maintenance service and record
retention are the owner's responsibil-
ity.
You should retain documents that
show proper maintenance has been
performed on your vehicle in accor-dance with the scheduled mainte-
nance service charts shown on the
following pages. You need this infor-
mation to establish your compliance
with the servicing and maintenance
requirements of your vehicle war-
ranties.
Detailed warranty information is pro-
vided in your Service Passport. Repairs and adjustments required as a result of improper maintenance or
a lack of required maintenance are
not covered.
Owner Maintenance Precautions
Inadequate, incomplete or insuffi-
cient servicing may result in opera-
tional problems with your vehicle that
could lead to vehicle damage, an
accident, or personal injury. This
chapter provides instructions only forthe maintenance items that are easy
to perform. Several procedures can
be done only by an authorized
HYUNDAI dealer with special tools.
Your vehicle should not be modified
in any way. Such modifications may
adversely affect the performance,
safety or durability of your vehicle
and may, in addition, violate condi-
tions of the limited warranties cover-
ing the vehicle.
High voltage caution
Do not disassemble or perform maintenance on the fuel cell
system unless you are quali-
fied. The fuel cell system can be
highly dangerous since there
are many high voltage parts
inside even if when power is off.
WARNING

7-6
Maintenance
Owner Maintenance Schedule
When you stop for fuel:
• Check for both fuel cell stack andDevice cooling coolant level in
coolant reservoir.
Check the windshield washer fluid level.
Look for low or under-inflated tires.
While operating your vehicle:
Check for vibrations in the steering wheel. Notice if there is any
increased steering effort or loose-
ness in the steering wheel, or
change in its straight-ahead posi-tion.
Notice if your vehicle constantly turns slightly or "pulls" to one side
when traveling on smooth, levelroad.
When stopping, listen and check for unusual sounds, pulling to one
side, increased brake pedal travel
or "hard-to-push" brake pedal.
If any slipping or changes in the operation of your reduction gear
occurs, check the reduction gear
fluid level.
Check the reduction gear P (Park) function.
Check the parking brake.
Check for fluid leaks under your vehicle (water dripping from the air
conditioning system during or after
use is normal).
At least monthly:
Check coolant level in the coolantreservoir.
Check the operation of all exterior lights, including the brake lights,
turn signals and hazard warning
flashers.
Check the inflation pressures of all tires that are worn, show uneven
wear, or are damaged.
Check for loose wheel lug nuts.
At least twice a year: (i.e., every Spring and Fall)
Check radiator, heater and air con- ditioning hoses for leaks or dam-
age.
Check windshield washer spray and wiper operation. Clean wiper
blades with clean cloth dampened
with washer fluid.
Check headlamp alignment.
Check the seat belts for wear and function.
Be careful when checking the
coolant level when the fuel cell
power module is hot. Scalding
hot coolant and steam may
blow out under pressure. This
could cause burns or other seri-
ous injury.
WARNING

7-13
7
Maintenance
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The high-pressure cooling system
has a reservoir filled with year-round
antifreeze coolant. The reservoir is
filled at the factory.
Check the antifreeze protection and
coolant level at least once a year, atthe beginning of the winter season
and before traveling to a colder cli-
mate.Checking the Coolant Level
Check the condition and connections of all cooling system hoses and
heater hoses. Replace any swollen
or deteriorated hoses.
The coolant level should be filled
between the MAX and the MIN
marks on the rear side of the coolant
reservoir when the parts in the fuel
cell power module compartment iscool.
If the coolant level is low, add enough
distilled (deionized) water to bring
the level to the MAX mark, but do not
overfill. If frequent additions are
required, you see an authorized
HYUNDAI dealer for a cooling sys-tem inspection.
Recommended coolant
When adding coolant, use only
distilled (deionized) water for your
vehicle and never mix hard water in
the coolant filled at the factory.
An improper coolant mixture can result in severe malfunction or
electric devices damage.
Do not use alcohol or methanol coolant or mix them with the spec-ified coolant.
Do not use a solution that contains more than 60% antifreeze or less
than 35% antifreeze, which would
reduce the effectiveness of thesolution.
OFE078003

7-14
Maintenance
For mixing percentage, refer to the
following table:Information
If in doubt about the mix ratio, a 50%
water and 50% antifreeze mix is the
easiest to mix together as it will be the
same quantity of each. It is suitable to
use for most temperature ranges of
-35°C (-31°F) and higher.
i
Ambient
Temperature Mixture Percentage
(volume)
Antifreeze Water
-15°C (5°F) 35 65
-25°C (-13°F) 40 60
-35°C (-31°F) 50 50
-45°C (-49°F) 60 40
Never remove the
radiator cap or the drain plug while the
radiator is hot. Hotcoolant and steam
may blow out under pressure,
causing serious injury.
WARNING
OFE078004 Turn the vehicle off and wait
until the parts in the fuel cell
power module compartment
cools down. Use extreme care
when removing the radiator
cap. Wrap a thick towel around
it, and turn it counterclockwise
slowly to the first stop. Step
back while the pressure is
released from the cooling sys-
tem. When you are sure all thepressure has been released,
press down on the cap, using a
thick towel, and continue turn-
ing counterclockwise to removeit.

7-15
7
MaintenanceThe electric motor for the cooling fan
is controlled by coolant temperature,
refrigerant pressure and vehicle
speed. As the coolant temperature
decreases, the electric motor will
automatically shut off. This is a nor-mal condition.
Changing Coolant
Have coolant changed by an author-
ized HYUNDAI dealer according tothe Maintenance Schedule at the
beginning of this chapter.To prevent damage to parts in the
fuel cell power module compart-
ment, put a thick towel around the
coolant cap before refilling the
coolant to prevent the coolant
from overflowing into parts in the
fuel cell power module compart-ment.
NOTICE
The electric motor for
the cooling fan may
continue to operate
or start up when the
vehicle is not running
and can cause serious injury.
Keep hands, clothing and tools
away from the rotating fan
blades of the cooling fan.
WARNING
Do not use coolant or antifreeze
in the washer fluid reservoir.
Coolant can severely obscure
visibility when sprayed on the
windshield and may cause loss
of vehicle control resulting in anaccident.
Coolant may also cause dam-
age to paint and body trim.
WARNING