2023 HYUNDAI I20 Exhaust

07
7-115
Rear top view (if equipped)
OBC3070079
When you touch the icon, the top
view is displayed on the screen and
shows the distance from the vehicle in
the back of your vehicle whilst parking.
Rear View Monitor malfunction
and limitations
Rear View Monitor malfunction
When Rear View Monitor is not working
properly, or the screen flickers, or the
camera image does not display normally,
we recommend that the function be
inspected by a HYUNDAI authorised
repairer.
Limitations of Rear View Monitor
When the vehicle is stopped for a long
time in winter or when the vehicle is
parked in an indoor parking lot, the
exhaust fumes may temporarily blur the
image.
WARNING

[The rear view camera does not cover
the complete area behind the vehicle.
The driver should always check the
rear area directly through the inside
and outside rearview mirror before
parking or backing up.

[The image shown on the screen may
differ from the actual distance of the
object. Make sure to directly check
the vehicle's surroundings for safety.

[Always keep the rear view camera
lens clean. If the lens is covered with
foreign material, it may adversely
affect camera performance and
Rear View Monitor may not operate
normally.

9
Battery ........................................................................................................... 9-29For best battery service .......................................................................................... 9-30
Battery capacity label .............................................................................................. 9-31
Battery recharging ................................................................................................... 9-31
Reset items .............................................................................................................. 9-32
Tyres and wheels ........................................................................................... 9-33Tyre care ................................................................................................................... 9-33
Recommended cold tyre inflation pressures ........................................................ 9-34
Check tyre inflation pressure ................................................................................. 9-34
Tyre rotation ............................................................................................................. 9-35
Wheel alignment and tyre balance ........................................................................ 9-36
Tyre replacement..................................................................................................... 9-36
Wheel replacement ................................................................................................. 9-38
Tyre traction ............................................................................................................. 9-38
Tyre maintenance .................................................................................................... 9-38
Tyre sidewall labelling ............................................................................................. 9-38
Low aspect ratio tyres ..............................................................................................9-41
Fuses .............................................................................................................. 9-42Instrument panel fuse replacement ...................................................................... 9-43
Engine compartment panel fuse replacement ..................................................... 9-44
Fuse/relay panel description .................................................................................. 9-45
Light bulbs .....................................................................................................9-59Headlight, Position Light, Turn signal Light bulb replacement ............................9-60
Headlight and front fog light aiming (For Europe) ................................................ 9-65
Side repeater light replacement ............................................................................ 9-70
Rear combination light bulb replacement ............................................................. 9-71
High mounted stop light replacement .................................................................. 9-78
License plate light bulb replacement .................................................................... 9-78
Interior light bulb replacement .............................................................................. 9-79
Appearance care .......................................................................................... 9-80Exterior care ............................................................................................................9-80
Interior care ............................................................................................................. 9-85
Emission control system.............................................................................. 9-88Crankcase emission control system ......................................................................9-88
Evaporative emission control system ....................................................................9-88
Exhaust emission control system ...........................................................................9-89

9-8
Maintenance
Whilst operating your vehicle:

[Note any changes in the sound of the
exhaust or any smell of exhaust fumes
in the vehicle.

[Check for vibrations in the steering
wheel. Notice if there is any increased
steering effort or looseness in the
steering wheel, or change in its
straight-ahead position.

[Notice if your vehicle constantly turns
slightly or “pulls” to one side when
travelling on smooth, level road.

[When stopping, listen and check for
unusual sounds, pulling to one side,
increased brake pedal travel or “hard-
to-push” brake pedal.

[If any slipping or changes in the
operation of your transmission occurs,
check the transmission fluid level.

[Check the parking brake.

[Check for fluid leaks under your
vehicle (water dripping from the air
conditioning system during or after
use is normal).
At least monthly:

[Check coolant level in the engine
coolant reservoir.

[Check the operation of all exterior
lights, including the stoplights, turn
signals and hazard warning flashers.

[Check the inflation pressures of all
tyres including the spare for tyres that
are worn, show uneven wear, or are
damaged.

[Check for loose wheel lug nuts.
At least twice a year:
(i.e., every Spring and Autumn)

[Check radiator, heater and air
conditioning hoses for leaks or
damage.

[Check windscreen washer spray and
wiper operation. Clean wiper blades
with a clean cloth dampened with
washer fluid.

[Check headlight alignment.

[Check muffler, exhaust pipes, shields
and clamps.

[Check the seat belts for wear and
function.
At least once a year:

[Clean body and door drain holes.

[Lubricate door hinges and bonnet
hinges.

[Lubricate door and bonnet locks and
latches.

[Lubricate door rubber weather strips.

[Lubricate door checker

[Check the air conditioning system.

[Inspect and lubricate automatic
transmission linkage and controls.

[Clean the battery and terminals.

[Check the brake fluid level.

9-11
09
Vacuum crankcase ventilation
hoses (if equipped)
Inspect the surface of hoses for
evidence of heat and/or mechanical
damage. Hard and brittle rubber,
cracking, tears, cuts, abrasions, and
excessive swelling indicate deterioration.
Particular attention should be paid to
examine those hose surfaces nearest to
high heat sources, such as the exhaust
manifold.
Inspect the hose routing to assure that
the hoses do not come in contact with
any heat source, sharp edges or moving
component which might cause heat
damage or mechanical wear. Inspect
all hose connections, such as clamps
and couplings, to make sure they are
secure, and that no leaks are present.
Hoses should be replaced immediately if
there is any evidence of deterioration or
damage.
Air cleaner filter
We recommend that the air cleaner filter
be replaced by a HYUNDAI authorised
repairer.
Spark plugs
(for petrol engine)
Make sure to install new spark plugs of
the correct heat range.
When assembling parts, be sure to
wipe out foreign substances inside
and outside of the boot bottom of the
ignition coil and the insulator of the
spark plug with a soft cloth to prevent
contamination of the spark plug
insulator.
WARNING
Do not disconnect and inspect spark
plugs when the engine is hot. You may
burn yourself.
Cooling system
Check the cooling system parts, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
Engine coolant
The coolant should be changed at the
intervals specified in the maintenance
schedule.
Manual transmission fluid/iMT
system actuator fluid
(if equipped)
Inspect the Manual transmission fluid/
iMT system actuator fluid according to
the maintenance schedule.
Automatic transmission fluid
(if equipped)
Automatic transmission fluid should
not be checked under normal usage
conditions.
We recommend that the automatic
transmission fluid is changed by a
HYUNDAI authorised repairer according
to the maintenance schedule.
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9-52
Maintenance
Fuse Name Symbol (A) Circuit Protected
IGN COIL15A Ignition Coil #1/#2/#3
ECU5
20A ECM
ECU6
15A ECM
SENSOR 1
10AE/R Junction Block (RLY.2/10),
Oil Control Valve #1/#2 (Intake/Exhaust),
Purge Control Solenoid Valve, RCV Control, V_Oil
Pump Solenoid Valve
SENSOR 2
10A Oxygen Sensor (Up/Down)
RR DEFOG
40A ICU Junction Block (Rear Defogger Relay)
ABS 1
40A ESP Control Module
BLOWER
40A E/R Junction Block (RLY.13)
PTC
HEATER
50A E/R Junction Block (RLY.14)
ABS 2
30A ESP Control Module
POWER
OUTLET
40A ICU Junction Block (Power Outlet Relay)
WIPER 2
10A E/T Junction Block (RLY. 4), Front Wiper Motor, IBU
SENSOR3
15A E/T Junction Block (RLY. 5)
MHSG
10A Mild Hybrid Starter & Generator Motor
BATTERY
C/FAN
10A BMS Cooling Fan, E/R Junction Block (Fuse - F8)
WIPER 1
25AE/T Junction Block (RLY. 4), Front Wiper Motor,
Ignition Switch
BATTERY
MANAGEMENT2
10ABMS Control Module, E/R Junction Block (Fuse -
F8)
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9-54
Maintenance
Fuse Name Symbol (A) Circuit Protected
ALT(125A)
[150A]Alternator, Multi Fuse - F2, Fuse - F31/F32/F33/F34/
F35/F36
MDPS
80A MDPS Unit
ECU1
30A E/R Junction Block (RLY.1)
IG1
30A[With Smart Key] PDM Relay Box (IG1, ACC Relay)
[W/O Smart Key] Ignition Switch
FUEL PUMP
20A E/R Junction Block (RLY.5)
ECU3
15A ECM, Clutch Switch
ECU2
15A ECM
A/CON 1
10A E/R Junction Block (RLY.8)
IG2
30A[With Smart Key] PDM Relay Box (IG2 Relay)
[W/O Smart Key] Ignition Switch, START MTR RLY
BATT1
50AICU Junction Block (IPS1, IPS3, IPS5, IPS7, IPS8,
IPS11)
BATT3
50AICU Junction Block (Fuse - F8/F15/F21/F25/F29,
Long Term Load Latch Relay-F16/F9/F22)
HORN
15A E/R Junction Block (RLY.11, RLY.12)
AMS
10A Battery Sensor
BATT2
50A ICU Junction Block (IPS2, IPS4, IPS6, IPS9, IPS10)
BATT4
50AICU Junction Block (Power Window Relay-F5/F12,
Fuse - F3/F4/F10/F11)
C/FAN
40A E/R Junction Block (RLY.9/10)
IGN COIL
20A Ignition Coil #1/#2/#3/#4
ECU5
20A ECM
ECU6
15A ECM
SENSOR 1
10AE/R Junction Block (RLY.8/9/10),
Oil Control Valve #1/#2 (Intake/Exhaust),
Purge Control Solenoid Valve
SENSOR 2
10A Oxygen Sensor (Up/Down)
RR DEFOG
40A ICU Junction Block (Rear Defogger Relay)
ABS 1
40A ESP Control Module
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9-57
09
3HWURO
Fuse Name Symbol (A) Circuit Protected
ALT(125A)
[150A]Alternator, Multi Fuse - F2, Fuse - F31/F32/F33/F34/
F35/F36
MDPS
80A MDPS Unit
ECU1
30A E/R Junction Block (RLY.1)
IG1
30A[With Smart Key] PDM Relay Box (IG1, ACC Relay)
[W/O Smart Key] Ignition Switch
FUEL PUMP
20A E/R Junction Block (RLY.5)
TCU1
15A PCM, Clutch Switch
ECU2
15A ECM/PCM
EOP
40A Electronic Oil Pump
IG2
30A[With Smart Key] PDM Relay Box (IG2 Relay)
[W/O Smart Key] Ignition Switch, START MTR RLY
BATT1
50AICU Junction Block (IPS1, IPS3, IPS5, IPS7, IPS8,
IPS11)
BATT3
50AICU Junction Block (Fuse - F8/F15/F21/F25/F29,
Long Term Load Latch Relay-F16/F9/F22)
HORN
15A E/R Junction Block (RLY.11, RLY.12)
AMS
10A Battery Sensor
BATT2
50A ICU Junction Block (IPS2, IPS4, IPS6, IPS9, IPS10)
BATT4
50AICU Junction Block (Power Window Relay-F5/F12,
Fuse - F3/F4/F10/F11)
C/FAN
40A E/R Junction Block (RLY.9/10)
IGN COIL
20A Ignition Coil #1/#2/#3/#4, Condensor
ECU5
20A ECM/PCM
ECU6
15A ECM/PCM
SENSOR 1
10AE/R Junction Block (RLY.9/10),
Oil Control Valve #1/#2 (Intake/Exhaust),
Purge Control Solenoid Valve, Variable Intake
Solenoid Valve
SENSOR 2
10A Oxygen Sensor (Up/Down)
RR DEFOG
40A ICU Junction Block (Rear Defogger Relay)

9-82
Maintenance
Finish damage repair
Deep scratches or stone chips in the
painted surface must be repaired
promptly. Exposed metal will quickly
rust and may develop into a major repair
expense.
NOTICE
If your vehicle is damaged and requires
any metal repair or replacement,
be sure the body shop applies anti-
corrosion materials to the parts
repaired or replaced.
NOTICE
Matte paint finish vehicle
(if equipped)
In case of matte paint finish vehicles,
it is impossible to modify only the
damaged area and repair of the whole
part is necessary. If the vehicle is
damaged and painting is required, we
recommend that you have your vehicle
maintained and repaired by a HYUNDAI
authorised repairer. Take extreme care,
as it is difficult to restore the quality
after the repair.
Bright-metal maintenance

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a tar remover, not a scraper or other
sharp object.

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parts from corrosion, apply a coating
of wax or chrome preservative and rub
to a high luster.

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areas, cover the bright metal parts
with a heavier coating of wax or
preservative. If necessary, coat the
parts with non-corrosive petroleum
jelly or other protective compound.
Underbody maintenance
Corrosive materials used for ice and
snow removal and dust control may
collect on the underbody. If these
materials are not removed, accelerated
rusting can occur on underbody parts
such as the fuel lines, frame, floor pan
and exhaust system, even though they
have been treated with rust protection.
Thoroughly flush the vehicle underbody
and wheel openings with lukewarm or
cold water once a month, after off-road
driving and at the end of each winter.
Pay special attention to these areas
because it is difficult to see all the mud
and dirt. It will do more harm than good
to wet down the road grime without
removing it. The lower edges of doors,
rocker panels, and frame members have
drain holes that should not be allowed
to clog with dirt; trapped water in these
areas can cause rusting.