Glasses Holder.............................................201
Starting and Stopping theEngine
Starting and Stopping the Engine –Precautions...............................................202
Ignition Switch.............................................202
Push Button Ignition Switch...................203
Starting the Engine....................................203
Engine Block Heater..................................205
Stopping the Engine.................................206
Idle Timer.......................................................207
Automatic Engine Stop...........................208
Accessing the Passive Key BackupPosition......................................................209
Starting and Stopping the Engine –Troubleshooting.....................................209
Starting and Stopping the Engine Videos.........................................................................213
Fuel and Refueling
Fuel and Refueling Precautions.............214
Fuel Quality....................................................214
Running Out of Fuel....................................217
Refueling.........................................................218
Fuel Tank Capacity....................................220
Fuel and Refueling – Troubleshooting........................................................................220
Diesel Particulate Filter
What Is the Diesel Particulate Filter......221
How Does the Diesel Particulate FilterWork..............................................................221
Diesel Particulate Filter Precautions.........................................................................221
Diesel Particulate Filter Requirements........................................................................222
Diesel Particulate Filter ManualRegeneration............................................222
Diesel Particulate Filter –Troubleshooting......................................224
Selective Catalytic ReductionSystem
What Is the Selective CatalyticReduction System..................................226
How Does the Selective CatalyticReduction System Work......................226
Selective Catalytic Reduction SystemPrecautions...............................................226
Selective Catalytic Reduction SystemRequirements..........................................228
Selective Catalytic Reduction SystemGuidelines..................................................228
Filling the Selective Catalytic ReductionSystem Tank.............................................228
Checking the Selective CatalyticReduction System Status...................230
Diesel Exhaust Fluid Capacity andSpecification............................................230
Selective Catalytic Reduction System –Troubleshooting......................................230
Catalytic Converter
What Is the Catalytic Converter............233
Catalytic Converter Precautions...........233
Catalytic Converter – Troubleshooting........................................................................233
Automatic Transmission
Automatic Transmission Precautions........................................................................234
Automatic Transmission Positions......234
Shifting Your Vehicle Into Gear..............235
Automatic Transmission PositionIndicators...................................................235
Manually Shifting Gears...........................235
Using Progressive Range Selection......236
Automatic Transmission AudibleWarnings....................................................236
Power Take-Off...........................................236
Four-Wheel Drive
How Does Four-Wheel Drive Work......238
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Wheel and Tire Information
Locating the Tire label..............................478
Department of Transportation UniformTire Quality Grades................................478
Information on the Tire Sidewall..........479
Glossary of Tire Terminology.................484
Tire Replacement Requirements.........485
Using Snow Chains....................................487
Tire Care
Checking the Tire Pressures..................490
Inflating the Tires.......................................490
Inspecting the Tire for Wear...................494
Inspecting the Tire for Damage............494
Inspecting the Wheel Valve Stems......498
Tire Rotation................................................498
Tire Pressure MonitoringSystem
What Is the Tire Pressure MonitoringSystem........................................................501
Tire Pressure Monitoring SystemOverview.....................................................501
Tire Pressure Monitoring SystemPrecautions..............................................502
Tire Pressure Monitoring SystemLimitations................................................502
Viewing the Tire Pressures.....................503
Resetting Tire Pressure MonitoringSystem.......................................................503
Tire Pressure Monitoring System –Troubleshooting.....................................506
Tire Pressure Monitoring System Videos.......................................................................508
Changing a Road Wheel
Changing a Flat Tire..................................509
Wheel Nuts....................................................519
Capacities and Specifications
Engine Specifications - 6.7L Diesel......520
Engine Specifications - 6.8L, Gasoline.........................................................................521
Engine Specifications - 7.3L, Gasoline........................................................................522
Motorcraft Parts - 6.7L Diesel................523
Motorcraft Parts - 6.8L, Gasoline.........524
Motorcraft Parts - 7.3L, Gasoline..........525
Engine Oil Capacity and Specification -6.7L Diesel.................................................526
Engine Oil Capacity and Specification -6.8L, Gasoline..........................................528
Engine Oil Capacity and Specification -7.3L, Gasoline...........................................530
Cooling System Capacity andSpecification - 6.7L Diesel...................532
Cooling System Capacity andSpecification - 6.8L, Gasoline............533
Cooling System Capacity andSpecification - 7.3L, Gasoline.............534
Fuel Tank Capacity - Diesel....................534
Fuel Tank Capacity - Gasoline...............535
Air Conditioning System Capacity andSpecification............................................536
Washer Fluid Specification.....................536
Diesel Exhaust Fluid Capacity andSpecification.............................................537
Automatic Transmission Fluid Capacityand Specification - Diesel...................538
Automatic Transmission Fluid Capacityand Specification - Gasoline.............538
Brake Fluid Specification.........................539
Transfer Case Fluid Capacity andSpecification............................................540
Front Axle Fluid Capacity andSpecification............................................540
Rear Axle Fluid Capacity andSpecification............................................542
Hydraulic Power Steering Fluid Capacityand Specification...................................546
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Manually Shifting Gears in Manual(M)
Use this feature to select a specific gear.
Note:We recommend using this feature forengine braking, driving on hilly ormountainous roads, or when towing a trailer.See Towing a Trailer (page 365).
•Shift to manual (M) to switch thefeature on.
•Press the upper (+) button to upshift.
•Press the lower (-) button todownshift.
•Shift to drive (D) to switch the featureoff.
USING PROGRESSIVE RANGE
SELECTION
Progressive range selection gives you theability to lock out gears from the automaticshifting range. This could provide you withan improved driving experience by reducingtransmission shifts, for example, in slipperyconditions or steep slopes.
With the transmission in drive (D), pressthe - button to begin to switch the featureon.
Press the - button again to continue lockingout higher gears. Beginning with the highestgear, the instrument cluster will indicatethe current gear and highest gear available.For example, press the - button twice tolock out 10th and 9th gears.
Note:The instrument cluster will indicatethe current gear and highest gear available.
Press the + button to unlock gears to allowthe transmission to shift to higher gears.
Note: The transmission automaticallyshifts within the gear range you select.
AUTOMATIC TRANSMISSION
AUDIBLE WARNINGS
Sounds if any of the following occur:
•You switch your vehicle off beforeshifting into park (P).
•You open the driver door before shiftinginto park (P).
POWER TAKE-OFF (IF EQUIPPED)
HOW DOES THE POWER TAKE-OFF WORK
Auxiliary equipment called power take-off,or PTO, is often added to the engine ortransmission to operate utility equipment.Examples include a wheel-lift for towtrucks, cranes, tools for construction or tireservice, and pumping fluids. PTOapplications draw auxiliary horsepowerfrom the powertrain, often while thevehicle is stationary. In this condition, thereis limited cooling air flow through theradiator and around the vehicle thatnormally occurs when a vehicle is moving.The aftermarket PTO system installer,having the most knowledge of the finalapplication, is responsible for determiningwhether additional chassis heat protectionor powertrain cooling is required, andalerting the user to the safe and properoperation.
Note:Use of auxiliary equipment thatexceeds the maximum Power Take-Off(PTO) load specified in our Truck BodyBuilders Layout Book can adversely affectthe performance of the powertrain system.Refer to the Body Builders Layout Book forinstructions about the appropriateinstallation of additional equipment.
For additional information, visitwww.fordbbas.com/home.
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MOTORCRAFT PARTS - 6.7L DIESEL
Motorcraft Part NumberComponent
FA-2031Air filter.
FA-1952Foam pre-filter.
BAGM-65-ABattery (two required).
FP-92Cabin air filter.
FL-2124-SEngine oil filter.1
FD-4625AAFuel filter.
FT-221Ten-speed automatic transmission fluidfilter (10R140).
WW-2248-AWindshield wiper blades.
1 If a Motorcraft oil filter is not available, use an oil filter that meets WSS-M99P55-D1.
We recommend Motorcraft® parts that are available at your authorized dealer or atwww.fordparts.com. These parts are engineered for your vehicle, and meet or exceed ourspecifications. Use of other parts could impact vehicle performance, emissions anddurability. Your warranty could be void for any damage related to use of other parts.
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MOTORCRAFT PARTS - 7.3L, GASOLINE
Motorcraft Part NumberComponent
FA-1950Air filter element.
BXT-65-750Battery.
FP-92Cabin air filter.
FL-820-SEngine oil filter.1
SP-589Spark plugs.
FT-221Ten-speed automatic transmission fluidfilter (10R140).
WW-2248-AWindshield wiper blades.
1 If a Motorcraft oil filter is not available, use an oil filter that aligns to SAE/USCAR – 36Performance Specifications. Filter Type D.
We recommend Motorcraft parts that are available at your authorized dealer or atwww.fordparts.com. We engineer these parts for your vehicle to meet or exceed ourspecifications. Use of other parts could impact vehicle performance, emissions anddurability. Your warranty could be void for any damage related to use of other parts.
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AUTOMATIC TRANSMISSION
FLUID CAPACITY AND
SPECIFICATION - DIESEL
Use fluid that meets the definedspecification.
If you do not use fluid that meets thedefined specification, it could result in:
•Component damage that your vehiclewarranty does not cover.
•Reduced vehicle performance.
Note:Only use MERCON ULV transmissionfluid for automatic transmissions thatrequire MERCON ULV transmission fluid.The use of any other fluid could causetransmission damage.
Capacities
QuantityVariant
18.1 qt (17.1 L)1All.
1 Approximate dry fill capacity. Actual amount could vary during fluid changes.
Materials
SpecificationName
WSS-M2C949-A, MERCON® ULVMotorcraft® MERCON® ULV Automatic Transmis-sion Fluid(U.S.)Motorcraft® MERCON® ULV Automatic Transmis-sion Fluid / MERCON® ULV huile pour boîtes auto-matique Motorcraft®(Canada)XT-12-QULV(U.S. & Canada)
AUTOMATIC TRANSMISSION
FLUID CAPACITY AND
SPECIFICATION - GASOLINE
Use fluid that meets the definedspecification.
If you do not use fluid that meets thedefined specification, it could result in:
•Component damage that your vehiclewarranty does not cover.
•Reduced vehicle performance.
Ten-Speed AutomaticTransmission
Note:Only use MERCON ULV transmissionfluid for automatic transmissions thatrequire MERCON ULV transmission fluid.The use of any other fluid could causetransmission damage.
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Materials
SpecificationName
WSS-M6C65-A2Motorcraft® DOT 4 LV High Performance MotorVehicle Brake Fluid(U.S.)Motorcraft® DOT 4 LV High Performance MotorVehicle Brake Fluid / Liquide de frein automobilehaute performance DOT 4 LV Motorcraft®(Canada)PM-20(U.S. & Canada)
TRANSFER CASE FLUID
CAPACITY AND
SPECIFICATION
Use fluid that meets the definedspecification.
If you do not use fluid that meets thedefined specification, it could result in:
•Component damage that your vehiclewarranty does not cover.
•Reduced vehicle performance.
Capacities
QuantityVariant
1.9 qt (1.8 L)All.
Materials
SpecificationName
WSS-M2C938-AMERCON® LV,Motorcraft® MERCON® LV Automatic TransmissionFluid(U.S.)Motorcraft® MERCON® LV Automatic TransmissionFluid / Huile pour boîte automatique MERCON® LVMotorcraft®(Canada)XT-10-QLVC(U.S.)CXT-10-LV6(Canada)
FRONT AXLE FLUID CAPACITY
AND SPECIFICATION
Use fluid that meets the definedspecification and viscosity grade.
If you do not use fluid that meets thedefined specification and viscosity grade,it could result in:
•Component damage that your vehiclewarranty does not cover.
•Reduced vehicle performance.
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Materials
SpecificationName
EST-M2C118-AMotorcraft® Additive Friction Modifier(U.S.)Motorcraft® Additive Friction Modifier / Additifmodificateur de friction Motorcraft®(Canada)XL-3(U.S.)CXL-3(Canada)
WSL-M2C192-AMotorcraft® SAE 75W-140 Synthetic Rear AxleLubricant(U.S.)Motorcraft® SAE 75W-140 Synthetic Rear AxleLubricant / Lubrifiant synthétique pour pont arrièreSAE 75W-140 Motorcraft®(Canada)XY-75W140-QL(U.S.)CXY-75W140-1L(Canada)
HYDRAULIC POWER
STEERING FLUID CAPACITY
AND SPECIFICATION
Use fluid that meets the definedspecification.
If you do not use fluid that meets thedefined specification, it could result in:
•Component damage that your vehiclewarranty does not cover.
•Reduced vehicle performance.
Capacities
QuantityVariant
Fill as required.All.
Materials
SpecificationName
WSS-M2C938-AMERCON® LV,Motorcraft® MERCON® LV Automatic TransmissionFluid(U.S.)Motorcraft® MERCON® LV Automatic TransmissionFluid / Huile pour boîte automatique MERCON® LVMotorcraft®(Canada)XT-10-QLVC(U.S.)CXT-10-LV6(Canada)
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