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Front brakes
Inspect for cracked, worn or frayed hoses, and that all coup-
lings are secure. Hoses
Verify that there are no cracks or dents, and that the cham-
bers are securely mounted. Brake chambers
Inspect for broken, loose or missing parts. Slack adjusters
Note: The angle between the push rod and adjuster arm
should be approximately 90 degrees when the brakes are
applied. When pulled by hand, the push rod should not move
more than approximately 1 in (2.5 cm).
Verify that there are no cracks, dents, holes, and no loose or
missing bolts and that the brake linings are not worn,
dangerously thin or contaminated by lubricant. Drums
Front wheels
Inspect for damaged or bent rims. They should not have
welding repairs, and there should be no rust trails, which
indicate it is loose on the wheel. Rims
Verify all lug nuts are present and not loose (look for rust
trails around the lug nuts). There should be no cracks radiating
from the lug bolt holes or distortion of the bolt holes. Lug nuts
Inspect wheel hub oil seal for leaks and, if sight glass if
present, verify the oil level is adequate. Hub oil seals
Inspect for proper lubrication level if the hubcap has a trans-
parent window. If the hubcap does not have a transparent
window, remove the rubber fill-plug and inspect for proper
level. Oil-lubricated front
wheel bearings
Fuel area
Verify the tank(s) and cap(s) are secure and that there are
no leaks from the tank(s). Fuel tank(s)
Inspect for leaks from the tank(s). Leaks
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Tractor-coupling system
Inspect for loose or missing mounting brackets, clamps, bolts
or nuts. Verify solid attachment of both fifth wheel and the
slide mounting. Mounting bolts
Inspect for cracks or breaks in the platform structure. Platform
Verify engagement of the safety latch. Safety latch
Verify the safety latch is in the engaged position, and that
any safety latch is in place. Release arm
Verify the kingpin is not bent or worn, the apron lies flat on
the fifth-wheel skid plate and that the visible part of the apron
is not bent, worn, cracked or broken. Kingpin and apron
Rear suspension
Inspect for missing, broken or shifted leaves, or leaves that
may be in contact with (or nearly contacting) a tire, rim, brake
drum, frame or body component. Springs (if equipped)
Inspect for any cracked or broken spring hangers; broken
missing or loose bolts; missing or damaged bushings; broken,
loose or missing axle mounting parts. Spring mounts (if
equipped)
Verify torsion arm is not cracked, broken or missing. Torsion arm and shock
absorbers
Inspect the shock absorber for cracks or leaks. There should
be no missing or broken mounting bolts or worn bushings.
Inspect for missing, broken or leaking components. Air suspension (if
equipped) Inspect for any cracked, broken or loose bolts; missing or
damaged bushings; broken, loose or missing axle mounting
parts.
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Rear brakes
Inspect for cracked, worn or frayed hoses, and that all coup-
lings are secure. Hoses
Verify that there are no cracks or dents, and that the cham-
bers are securely mounted. Brake chambers
Inspect for broken, loose or missing parts. Slack adjusters
Note: The angle between the push rod and adjuster arm
should be approximately 90 degrees when the brakes are
applied. When pulled by hand, the push rod should not move
more than approximately 1 in (2.5 cm).
Verify that there are no cracks, dents, holes, and no loose or
missing bolts and that the brake linings are not worn,
dangerously thin or contaminated by lubricant. Drums
Rear wheels
Check for even separation of dual wheels, and that the tires
are not touching each other. Spacers
Inspect for damaged or bent rims. They should not have
welding repairs, and there should be no rust trails, which
indicate it is loose on the wheel. Rims
Verify all lug nuts are present and not loose (look for rust
trails around the lug nuts). There should be no cracks radiating
from the lug bolt holes or distortion of the bolt holes. Lug nuts
Trailer
If you are pulling a trailer, perform an
inspection of the trailer similar to that of
the tractor. The inspection should follow
trailer manufacturer recommendations
and should include at a minimum: general
condition, landing gear, doors, sides, lights,
reflectors, suspension, brakes, tires,
wheels, cargo placement, stability and
tie-downs.
Transmission
WARNING: If the unit starts in gear
and/or the neutral start switch is not
functioning correctly, the vehicle may
inadvertently move which could result
in property damage, personal injury or
death.
Regularly inspect the transmission's
neutral start switch. The engine should
only start in neutral (N) or park (P) (if
equipped with a park position).
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inspection and keep to instructions
provided by the service manual.
Hydraulic brake systems are
power-assisted. There is a great
reduction in braking capabilities
without engine assist.
• Proper fluid level. The level should be
at the bottom edge of the ring on each
reservoir fill port. Do not fill the master
cylinder to the top of the reservoir. If
fluid level requires attention to
maintain a proper master cylinder level,
this is an indication of either severe
operation (pad wear) or fluid leakage.
A more frequent and thorough brake
inspection is required.
• Brake lines, hoses and fittings. Repair
or replace brake line tubes, hoses or
fittings as required. Inspect these
components every 4,000 mi
(6,000 km) for the following.
• Lines for kinks, dents, corrosion or
rupture.
• Hoses for abrasions, kinks, soft
spots or rupture, collapse, cracks,
twists or loose frame supports.
When replacing a hose, be sure
there is adequate clearance to the
hose to avoid an abrasion to the
new hose.
• All connections for leaks.
Driveline Parking Brake
WARNING: Use wheel chocks and
exercise caution when inspecting under
the vehicle. A vehicle roll-away could
result in property damage, personal injury
or death.
A qualified technician should adjust the
parking brake and keep to the instructions
in the service manual.
AXLE INSPECTION
Front Axle
Maintaining the front axle alignment to
specifications is very important. A qualified
technician should check and maintain the
alignment.
Regular inspections should include:
• Toe-in inspection and adjustment (if
necessary), particularly with radial
tires.
• Checking for proper tightness of axle
mounting U-bolt nuts, attaching or
mounting bolts and nuts.
• Checking the axle for damage, binding,
worn parts and adequate lubrication.
• Checking the kingpins for excessive
wear. Also, perform this check during
other scheduled maintenance, for
example as tire rotation or service,
wheel bearing service and alignment.
See the workshop manual for proper
procedures.
Toe-in
It is essential to maintain correct toe-in
and tire pressure for optimum tire wear.
Inspecting steer axle tires in the first
3,000–10,000 mi (5,000–16,000 km)
generally shows if tires are wearing
normally.
Rapid outside shoulder wear on both tires
indicates too much toe-in.
Rapid inside shoulder wear on both tires
indicates too much toe-out.
In P&D-type service, there can be a
left-to-right steer tire tread life differential
up to 40% depending on routes and other
variables.
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Maintenance