
SAFETY PRECAUTIONS
WARNING: Do not overfill the fuel
tank. The pressure in an overfilled tank
may cause leakage and lead to fuel spray
and fire.
WARNING: The fuel system may
be under pressure. If you hear a hissing
sound near the fuel filler inlet, do not
refuel until the sound stops. Otherwise,
fuel may spray out, which could cause
serious personal injury.
WARNING: Fuels can cause serious
injury or death if misused or mishandled.
WARNING: Gasoline may contain
benzene, which is a cancer-causing
agent.
WARNING: When refueling always
shut the engine off and never allow
sparks or open flames near the fuel tank
filler valve. Never smoke or use a cell
phone while refueling. Fuel vapor is
extremely hazardous under certain
conditions. Avoid inhaling excess fumes.
WARNING: Flow of fuel through a
fuel pump nozzle can produce static
electricity. This can cause a fire if you are
filling an ungrounded fuel container.
WARNING: Stop refueling after the
fuel pump nozzle automatically shuts
off for the second time. Failure to follow
this will fill the expansion space in the
fuel tank and could lead to fuel
overflowing.Observe the following guidelines when
handling automotive fuel:
• Extinguish all smoking materials and
any open flames before refueling your
vehicle.
• Automotive fuels can be harmful or
fatal if swallowed. Fuel such as
gasoline is highly toxic and if
swallowed can cause death or
permanent injury. If swallowed, call a
physician immediately, even if no
symptoms are immediately apparent.
The toxic effects of fuel may not be
visible for hours.
• Avoid inhaling fuel vapors. Inhaling too
much fuel vapor of any kind can lead
to eye and respiratory tract irritation.
In severe cases, excessive or prolonged
breathing of fuel vapor can cause
serious illness and permanent injury.
• Avoid getting fuel liquid in your eyes. If
you splash fuel in your eyes, remove
contact lenses (if worn), flush with
water for 15 minutes and seek medical
attention. Failure to seek proper
medical attention could lead to
permanent injury.
• Fuels can also be harmful if absorbed
through the skin. If you splash fuel on
your skin, clothing or both, promptly
remove contaminated clothing and
wash your skin thoroughly with soap
and water. Repeated or prolonged skin
contact with fuel liquid or vapor causes
skin irritation.
• Be particularly careful if you are taking
“Antabuse” or other forms of disulfiram
for the treatment of alcoholism.
Breathing gasoline vapors, or skin
contact could cause an adverse
reaction. In sensitive individuals, serious
105
Fuel and Refueling

RUNNING OUT OF FUEL -
DIESEL
Avoid running out of fuel. This allows air to
enter the fuel system and may make it
difficult to restart your vehicle.
If your vehicle runs out of fuel:
• Normally adding 4–5 gal (15–19 L) of
fuel is enough to restart the engine. If
your vehicle is out of fuel and on a
steep grade, more than 5 gal (19 L)
may be required.
• You must purge trapped air from the
system before restarting the engine.
Purging Air From the System
Switch the ignition on for 30 seconds and
then switch the ignition off. Repeat this
operation six times in a row to purge any
trapped air from the fuel system.
Any remaining air in the system self-purges
when the engine starts. The engine may
run rough or produce white smoke when
air remains in the fuel system. This is
normal and stops after a short period. If
the engine continues to run rough, have
your vehicle checked as soon as possible.
Starting the Engine
Do not crank the engine for more than 10
seconds as starter damage may occur. If
the engine fails to start, switch the ignition
off and wait 30 seconds before cranking
the engine again. See Starting a Diesel
Engine (page 102).
RUNNING OUT OF FUEL -
GASOLINE
Avoid running out of fuel because this
situation may have an adverse effect on
powertrain components.If you run out of fuel:
• You may need to switch the ignition
from off to on several times after
refueling to allow the fuel system to
pump the fuel from the tank to the
engine. When restarting, cranking time
takes a few seconds longer than
normal. With keyless ignition, just start
the engine. Crank time will be longer
than usual.
• Normally, adding 1 gal (3.8 L) of fuel is
enough to restart the engine. If the
vehicle is out of fuel and on a steep
grade, more than 1 gal (3.8 L) may be
required.
• The service engine soon indicator may
come on. See Warning Lamps and
Indicators (page 66).
REFUELING - DIESEL
WARNING: Fuel vapor burns
violently and a fuel fire can cause severe
injuries.
WARNING: Read and follow all the
instructions on the pump island.
WARNING: When refueling always
shut the engine off and never allow
sparks or open flames near the fuel tank
filler valve. Never smoke or use a cell
phone while refueling. Fuel vapor is
extremely hazardous under certain
conditions. Avoid inhaling excess fumes.
WARNING: Stay outside your
vehicle and do not leave the fuel pump
unattended when refueling your vehicle.
WARNING: Keep children away
from the fuel pump. Never let children
pump fuel.
110
Fuel and Refueling

Truck stops have fuel pumps and nozzles
designed for larger, heavy-duty trucks. If
you are refueling your vehicle at a truck
stop and the nozzle shuts off repeatedly,
wait 5-10 seconds, then use a slower fill
rate.
REFUELING - GASOLINE
WARNING: Fuel vapor burns
violently and a fuel fire can cause severe
injuries.
WARNING: Read and follow all the
instructions on the pump island.
WARNING: When refueling always
shut the engine off and never allow
sparks or open flames near the fuel tank
filler valve. Never smoke or use a cell
phone while refueling. Fuel vapor is
extremely hazardous under certain
conditions. Avoid inhaling excess fumes.
WARNING: Stay outside your
vehicle and do not leave the fuel pump
unattended when refueling your vehicle.
WARNING: Keep children away
from the fuel pump; never let children
pump fuel.
WARNING: Wait at least 10
seconds before removing the fuel pump
nozzle to allow any residual fuel to drain
into the fuel tank.
WARNING: Stop refueling after the
fuel pump nozzle automatically shuts
off for the second time. Failure to follow
this will fill the expansion space in the
fuel tank and could lead to fuel
overflowing.
WARNING: Do not remove the fuel
pump nozzle from its fully inserted
position when refueling.
Use the following guidelines to avoid
electrostatic charge build-up when filling
an ungrounded fuel container:
• Place approved fuel container on the
ground.
• Do not fill a fuel container while it is in
the vehicle (including the cargo area).
• Keep the fuel pump nozzle in contact
with the fuel container while filling.
• Do not use a device that would hold
the fuel pump handle in the fill position.
Fuel Filler Cap
WARNING: The fuel system may
be under pressure. If you hear a hissing
sound near the fuel filler inlet, do not
refuel until the sound stops. Otherwise,
fuel may spray out, which could cause
serious personal injury.
WARNING: If you do not use the
correct fuel filler cap, excessive pressure
or vacuum in the fuel tank may damage
the fuel system or cause the fuel cap to
disengage in a crash. Failure to follow
this warning could result in serious
personal injury.
The fuel tank has a threaded fuel filler cap.
Note:If you must replace the fuel filler cap,
replace it with a fuel filler cap that is
designed for your vehicle. The vehicle
Warranty may be void for any damage to
the fuel tank or fuel system if the correct
genuine Ford, Motorcraft or other certified
fuel filler cap is not used.
When refueling the vehicle fuel tank do the
following.
112
Fuel and Refueling

Before you start operator commanded
regeneration, do the following:
• Shift into park (P) or if you have an
RNDM selector shift into neutral (N)
and apply the parking and or air brake,
on stable, level ground.
• Park your vehicle outside of any
structure.
• Park your vehicle 10–15 ft (3–5 m)
away from any obstructions and away
from materials that can easily combust
or melt, for example paper, leaves,
petroleum products, fuels, plastics and
other dry organic material.
• Make sure there is a minimum of 1/8
tank of fuel.
• Make sure all fluids are at proper levels.
How to Start Operator Commanded
Regeneration
WARNING: Stay clear of the
exhaust tailpipe during regeneration. Hot
exhaust gases can burn you badly.
Note:You cannot use the operator
commanded regeneration until the diesel
particulate filter load percentage has
reached 100%. The diesel particulate filter
load percentage fluctuates up and down
when driving your vehicle due to active and
passive regenerations.
Note:During the use of operator
commanded regeneration, you may observe
a light amount of white smoke. This is
normal.
You may not be able to use
operator commanded
regeneration if the service engine
soon warning lamp appears in the
information displayInformation Display Procedure
Start your vehicle engine and when it has
reached the normal operating temperature,
arrow through the display to get to the
Diesel Particulate Filter Status on the
Truck Info tab. Exhaust Filter XX%/FULL
displays. Operator commanded
regeneration can only be initiated when
FULL See Information Display Control
(page 52). If a message advising that the
exhaust filter is full appears in the
information display, press and hold the OK
button to initiate Exhaust Cleaning. If
successful, a second prompt appears
regarding exhaust position required to
initiate operator commanded regeneration.
Be sure to understand each prompt. If you
are not sure what is being asked by each
prompt, contact an authorized dealer. If
the exhaust system meets the position
requirements then press and hold the OK
button to fully activate the Operator
Commanded Regeneration. The display
confirms the operation has started and
when it has finished.
You can also drive to clean the filter.
When the system is at the point
of oversaturation, the service
engine warning lamp illuminates
and a message appears in the information
display. You cannot initiate filter cleaning.
You must have your vehicle checked as
soon as possible.
Once operator commanded regeneration
starts, engine speed increases to
approximately 1600 rpm and the cooling
fan speed increases. You will hear a
change in audible sound due to engine
speed and cooling fan speed increases.
It is not necessary to open the hood on the
engine compartment. Once operator
commanded regeneration completes, the
engine speed returns to normal idling. The
exhaust system remains very hot for
several minutes even after regeneration is
125
Engine Emission Control

Engine Oil Capacity and Specification -
7.3L.................................................................295
Engine Oil Check - 6.7L Diesel.................224
Engine Oil Check - 7.3L..............................225
Engine Oil Dipstick - 6.7L Diesel.............224
Engine Oil Dipstick - 7.3L...........................224
Engine Specifications - 6.7L
Diesel............................................................288
Engine Specifications - 7.3L....................289
Entering, Exiting or Climbing on This
Vehicle.............................................................20
Environment......................................................21
Essential Towing Checks..........................180
Event Data Recording
See: Data Recording.............................................13Exhaust Brake................................................143
Exhaust System Inspection.....................255
Export Unique Options................................20
Exterior Mirrors...............................................60
F
Fastening the Seatbelts..............................38
Federal Highway Administration
Regulation......................................................20
Fifth Wheel Operation.................................181
Flat Tire
See: Changing a Road Wheel.......................284Ford Credit..........................................................17
Ford Protect....................................................317
Frame and Tow Hook Inspection..........260
Front Seat Armrest........................................94
Fuel and Refueling.......................................105
Fuel Consumption.........................................113
Fuel Filter - 7.3L............................................249
Fuel Quality - Diesel....................................106
Fuel Quality - Gasoline..............................109
Fuel Shutoff...................................................189
Fuel Tank Capacity - Diesel.....................298
Fuel Tank Capacity - Gasoline...............299
Fuel Tank Selector Switch..........................114
Fuses................................................................200
Fuse Specification Chart..........................200
G
Gauges...............................................................63Gearbox
See: Transmission..............................................128General Driving Points................................183
General Information on Radio
Frequencies...................................................45
General Maintenance Information........319
Getting Assistance Outside the U.S. and
Canada..........................................................197
Getting the Services You Need...............194
H
HandbrakeSee: Parking Brake.............................................138Hazard Flashers............................................189
Headlamp Adjusting
See: Adjusting the Headlamps.....................247Headlamp Exit Delay....................................55
Headlamp Removal
See: Removing a Headlamp..........................250HeadrestSee: Head Restraints..........................................88Head Restraints..............................................88
Heated Exterior Mirrors................................87
Heating
See: Climate Control...........................................85Hill Start Assist...............................................141
Hints on Controlling the Interior
Climate...........................................................86
Hints on Driving With Anti-Lock
Brakes............................................................138
Hood Lock
See: Opening and Closing the Hood..........220Horn.....................................................................52
How Does the Pneumatic Locking
Differential Work........................................135
Hydraulic Power Steering Fluid Capacity
and Specification.....................................306
I
Ignition Switch..............................................100
In California (U.S. Only).............................195
Information Display Control.......................52
Information Displays.....................................70
General Information............................................70Information Messages..................................74
Installing Child Restraints...........................26
371
Index