2023 CHRYSLER VOYAGER brake

SERVICING AND MAINTENANCE193
MAINTENANCE PLAN
Refer to the Maintenance Plan for required maintenance.
At Every Oil Change Interval As Indicated By Oil Change Indicator System
Change oil and filter.
 Rotate the tires at the first sign of irregular wear, even if it occurs before the oil indicator system turns on.
 Inspect battery and clean and tighten terminals as required.
 Inspect the CV/Universal joints.
 Inspect brake pads, shoes, rotors, drums, hoses and parking brake.
 Inspect engine cooling system protection and hoses.
 Inspect exhaust system.
 Inspect engine air cleaner filter if using in dusty or off-road conditions. If required, replace engine air cleaner filter.
Mileage Or Time Passed (Whichever Comes First)20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Additional Inspections
Inspect the CV/Universal joints. X X X X X X X X X X X X X X
Inspect front suspension, boot seals, tie rod ends, and replace if necessary. X X X X X X X
Inspect the brake linings, parking brake function. X X X X X X X
Inspect front accessory drive tensioner, idler pulley, and replace if necessary. X
8

23_RUV_OM_EN_US_t.book Page 193

SERVICING AND MAINTENANCE195
ENGINE COMPARTMENT
3.6L ENGINE
1 — Engine Coolant Pressure Cap 5 — Windshield Washer Reservoir Cap
2 — Brake Fluid Reservoir Cap 6 — Engine Oil Fill
3 — Engine Air Cleaner Filter 7 — Engine Oil Dipstick
4 — Power Distribution Center (Fuses) 8 — Battery
8

23_RUV_OM_EN_US_t.book Page 195

206SERVICING AND MAINTENANCE
(Continued)

As long as the engine operating temperature is satisfactory, the
coolant bottle need only be checked once a month.

When additional coolant is needed to maintain the proper
level, it should be added to the coolant bottle. Do not
overfill.
See an authorized dealer for service.
Cooling System Notes
NOTE:When the vehicle is stopped after a few miles/kilometers
of operation, you may observe vapor coming from the front
of the engine compartment. This is normally a result of
moisture from rain, snow, or high humidity accumulating
on the radiator and being vaporized when the thermostat
opens, allowing hot engine coolant (antifreeze) to enter
the radiator.
If an examination of your engine compartment shows no
evidence of radiator or hose leaks, the vehicle may be
safely driven. The vapor will soon dissipate.

Do not overfill the coolant expansion bottle.
 Check the coolant freeze point in the radiator and in
the coolant expansion bottle. If engine coolant needs
to be added, the contents of the coolant expansion
bottle must also be protected against freezing.
 If frequent engine coolant additions are required, the
cooling system should be pressure tested for leaks. 
Maintain engine coolant concentration at a minimum
of 50% OAT coolant (conforming to MS.90032) and
distilled water for proper corrosion protection of your
engine which contains aluminum components.
 Make sure that the coolant expansion bottle overflow
hoses are not kinked or obstructed.
 Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean.
 Do not change the thermostat for Summer or Winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory engine cooling performance,
poor gas mileage, and increased emissions.
BRAKE SYSTEM
In order to ensure brake system performance, all brake
system components should be inspected periodically.
For the proper maintenance intervals
Úpage 193.
Brake Master Cylinder
The fluid in the master cylinder should be checked when
performing under hood services or immediately if the
Brake Warning Light is illuminated.
Be sure to clean the top of the master cylinder area before
removing the cap. If necessary, add fluid to bring the fluid
level up to the requirements described on the brake fluid
reservoir. With disc brakes, fluid level can be expected to
fall as the brake pads wear. Brake fluid level should be
checked when pads are replaced. However, low fluid level
may be caused by a leak and a checkup may be needed.
Use only manufacturer recommended brake fluid
Úpage 239.
WARNING!
Riding the brakes can lead to brake failure and possibly
a collision. Driving with your foot resting or riding on
the brake pedal can result in abnormally high brake
temperatures, excessive lining wear, and possible brake
damage. You would not have your full braking capacity
in an emergency.
WARNING!
Use only manufacturer recommended brake fluid Úpage 239. Using the wrong type of brake fluid can
severely damage your brake system and/or impair its
performance. The proper type of brake fluid for your
vehicle is also identified on the original factory
installed hydraulic master cylinder reservoir.

 To avoid contamination from foreign matter or moisture,
use only new brake fluid or fluid that has been in a tightly
closed container. Keep the master cylinder reservoir cap
secured at all times. Brake fluid in an open container
absorbs moisture from the air resulting in a lower boiling
point. This may cause it to boil unexpectedly during hard
or prolonged braking, resulting in sudden brake failure.
This could result in a collision.

23_RUV_OM_EN_US_t.book Page 206

SERVICING AND MAINTENANCE207
AUTOMATIC TRANSMISSION
Special Additives

The manufacturer strongly recommends against using any
special additives in the transmission. Automatic Transmission
Fluid (ATF) is an engineered product and its performance may
be impaired by supplemental additives. Therefore, do not
add any fluid additives to the transmission. Avoid using
transmission sealers as they may adversely affect seals.

Fluid Level Check

The fluid level is preset at the factory and does not require
adjustment under normal operating conditions. Routine fluid
level checks are not required; therefore the transmission has
no dipstick. An authorized dealer can check your transmission
fluid level using special service tools. If you notice fluid leakage
or transmission malfunction, visit an authorized dealer
immediately to have the transmission fluid level checked.
Operating the vehicle with an improper fluid level can cause
severe transmission damage.

Fluid And Filter Changes
Under normal operating conditions, the fluid installed at
the factory will provide satisfactory lubrication for the life
of the vehicle.
Routine fluid and filter changes are not required.
However, change the fluid and filter if the fluid becomes
contaminated (with water, etc.), or if the transmission is
disassembled for any reason.
Selection Of Lubricant
It is important to use the proper transmission fluid to
ensure optimum transmission performance and life.
Use only the manufacturer specified transmission fluid
Úpage 239. It is important to maintain the transmission
fluid at the correct level using the recommended fluid.
NOTE:No chemical flushes should be used in any transmission;
only the approved lubricant should be used.

Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing the
brake fluid to catch fire. Brake fluid can also damage
painted and vinyl surfaces, care should be taken to
avoid its contact with these surfaces.
 Do not allow petroleum-based fluid to contaminate
the brake fluid. Brake seal components could be
damaged, causing partial or complete brake failure.
This could result in a collision.
CAUTION!
Do not use chemical flushes in your transmission as the
chemicals can damage your transmission components.
Such damage is not covered by the New Vehicle Limited
Warranty.
WARNING!
CAUTION!
If a transmission fluid leak occurs, visit an authorized
dealer immediately. Severe transmission damage may
occur. An authorized dealer has the proper tools to
adjust the fluid level accurately.
CAUTION!
Using a transmission fluid other than manufacturer
recommended fluid may cause deterioration in
transmission shift quality and/or torque converter
shudder
Úpage 239.
8

23_RUV_OM_EN_US_t.book Page 207

212SERVICING AND MAINTENANCE
F5230 Amp Pink –Brake Vacuum Pump
F53 – – Not Used
F54 40 Amp Green –ESP-ECU & Valves
F55 – 15 Amp Blue RF HUB/ KIN / ESL / DVD
F56 – 10 Amp RedFront & Rear HVAC Control / OCM / ESL / ESP / ESC
F57 – – Not Used
F58 – 10 Amp RedDrivetrain Control Mod / Power Transfer Unit *
F59 30 Amp Pink –Trailer Tow Receptacle *
F60 – 20 Amp Yellow Rear Cargo APO
F61 – 20 Amp Yellow Trailer Tow Right Stop/Turn *
F62 – 20 Amp Yellow Power Transfer Unit *
F63 – 20 Amp Yellow Trailer Tow Left Stop/Turn *
F64 – 15 Amp Blue RT HID Headlamp *
F65 – – Not Used
F66 – 15 Amp Blue Cluster
F67 – 10 Amp Red DASM / Parktronic / HALF
F68 – – Not Used
F69 – – Not Used
F70 – – Not Used
F71 – 20 Amp Yellow Horn
F72 – 10 Amp Red Heated Mirrors *
F73 30 Amp Pink –Rear Defroster (EBL)
Cavity
Cartridge Fuse Blade Fuse Description
* If Equipped

23_RUV_OM_EN_US_t.book Page 212

214SERVICING AND MAINTENANCE
** 30 Amp mini fuse is substituted for 25 Amp Circuit Breaker.F94
40 Amp Green –ESC Motor Pump
F95A – 10 Amp Red USB IP (Run/ACC)
F95B – 10 Amp RedSelectable Fuse Location – USB IP (Direct B+)
F96 – 10 Amp Red Airbag
F97 – 10 Amp Red Airbag
F98 – 15 Amp Blue Left HID Headlamp *
F99 30 Amp Pink –Trailer Tow Electric Brake Mod *
F100 – 10 Amp RedHeadlamp Level / RR Camera / Blindspot / Humidity Snsr / In
Car Temp Snsr / Headlamp SW *
Circuit Breakers
CB1 25 Amp Power Seats (Driver)
CB2 25 Amp ** Power Seats (Pass)
CB3 25 AmpFRT PWR Window W/O Door Nodes + RR PWR Window Lockout
Cavity
Cartridge Fuse Blade Fuse Description
* If Equipped

23_RUV_OM_EN_US_t.book Page 214

SERVICING AND MAINTENANCE229
Limited Use Spare — If Equipped
The limited use spare tire is for temporary emergency use
only. This tire is identified by a label located on the limited
use spare wheel. This label contains the driving limitations
for this spare. This tire may look like the original equipped
tire on the front or rear axle of your vehicle, but it is not.
Installation of this limited use spare tire affects vehicle
handling. Since it is not the same as your original
equipment tire, replace (or repair) the original equipment
tire and reinstall on the vehicle at the first opportunity.
WHEEL AND WHEEL TRIM CARE
All wheels and wheel trim, especially aluminum and
chrome plated wheels, should be cleaned regularly using
mild (neutral Ph) soap and water to maintain their luster
and to prevent corrosion. Wash wheels with the same
soap solution recommended for the body of the vehicle
and remember to always wash when the surfaces are not
hot to the touch.
Your wheels are susceptible to deterioration caused by
salt, sodium chloride, magnesium chloride, calcium
chloride, etc., and other road chemicals used to melt ice
or control dust on dirt roads. Use a soft cloth or sponge
and mild soap to wipe away promptly. Do not use harsh
chemicals or a stiff brush. They can damage the wheel’s
protective coating that helps keep them from corroding
and tarnishing.
When cleaning extremely dirty wheels including excessive
brake dust, care must be taken in the selection of tire and
wheel cleaning chemicals and equipment to prevent
damage to the wheels. Mopar® Wheel Treatment or Mopar® Chrome Cleaner or their equivalent is
recommended or select a non-abrasive, non-acidic
cleaner for aluminum or chrome wheels.
NOTE:If you intend parking or storing your vehicle for an
extended period after cleaning the wheels with wheel
cleaner, drive your vehicle and apply the brakes to
remove the water droplets from the brake components.
This activity will remove the red rust on the brake rotors
and prevent vehicle vibration when braking.
Dark Vapor Chrome, Black Satin Chrome, or Low Gloss
Clear Coat Wheels
WARNING!
Limited use spares are for emergency use only.
Installation of this limited use spare tire affects vehicle
handling. With this tire, do not drive more than the
speed listed on the limited use spare wheel. Keep
inflated to the cold tire inflation pressures listed on your
Tire And Loading Information Placard located on the
driver’s side B-pillar or the rear edge of the driver’s side
door. Replace (or repair) the original equipment tire at
the first opportunity and reinstall it on your vehicle.
Failure to do so could result in loss of vehicle control.
CAUTION!
Avoid products or automatic car washes that use acidic
solutions or strong alkaline additives or harsh brushes.
Many aftermarket wheel cleaners and automatic car
washes may damage the wheel's protective finish. Such
damage is not covered by the New Vehicle Limited
Warranty. Only car wash soap, Mopar® Wheel Cleaner
or equivalent is recommended.
CAUTION!
Do not use scouring pads, steel wool, a bristle brush,
metal polishes or oven cleaner. These products may
damage the wheel's protective finish. Such damage is
not covered by the New Vehicle Limited Warranty. Only
car wash soap, Mopar® Wheel Cleaner or equivalent is
recommended.
CAUTION!
If your vehicle is equipped with these specialty wheels,
DO NOT USE wheel cleaners, abrasives, or polishing
compounds. They will permanently damage this finish
and such damage is not covered by the New Vehicle
Limited Warranty. HAND WASH ONLY USING MILD SOAP
AND WATER WITH A SOFT CLOTH. Used on a regular
basis; this is all that is required to maintain this finish.
8

23_RUV_OM_EN_US_t.book Page 229

235
TECHNICAL SPECIFICATIONS
VEHICLE IDENTIFICATION NUMBER (VIN)
The VIN is on the left front corner of the instrument panel
and is visible from outside of the vehicle through the
windshield.

Vehicle Identification Number

NOTE:
It is illegal to remove or alter the VIN.
BRAKE SYSTEM

Your vehicle is equipped with dual hydraulic brake systems. If
either of the two hydraulic systems lose normal capability, the
remaining system will still function. However, there will be some
loss of overall braking effectiveness. You may notice increased
pedal travel during application, greater pedal force required to
slow or stop, and potential activation of the Brake Warning
Light.
In the event power assist is lost for any reason (i.e., repeated
brake applications with the engine off) the brakes will still
function. However, the effort required to brake the vehicle will
be much greater.

WHEEL AND TIRE TORQUE SPECIFICATIONS
Proper lug nut/bolt torque is very important to ensure that
the wheel is properly mounted to the vehicle. Any time a
wheel has been removed and reinstalled on the vehicle,
the lug nuts/bolts should be torqued using a properly
calibrated torque wrench using a six-sided (hex) deep wall
socket.
TORQUE SPECIFICATIONS
**Use only authorized dealer recommended lug nuts/
bolts and clean or remove any dirt or oil before tightening.
Inspect the wheel mounting surface prior to mounting the
tire and remove any corrosion or loose particles.

Wheel Mounting Surface

Lug Nut/Bolt Torque **Lug Nut/Bolt
Size Lug Nut/Bolt
Socket Size
100 ft-lb
(135 N·m) M12 x 1.5 19 mm
9

23_RUV_OM_EN_US_t.book Page 235