
12
ENGINE COMPARTMENT....................... 187
Checking Levels — 2.0L Engine .......... 187
Checking Levels — 2.9L Engine .........188
Engine Oil ............................................. 188
Engine Coolant ..................................... 189
Washer Fluid For Windshield/
Headlights ............................................ 189 Brake Fluid ...........................................190
Automatic Transmission Activation
System Oil ............................................ 190 Useful Advice For Extending The Life
Of Your Battery ..................................... 190 Battery ..................................................190
Pressure Washing ................................ 191
BATTERY RECHARGING......................... 191
Important Notes ...................................191
VEHICLE MAINTENANCE ....................... 192
Engine Oil ............................................. 192
Engine Oil Filter ....................................192
Engine Air Cleaner ............................... 192
Air Conditioning System
Maintenance ........................................192 Lubricating Moving Parts Of The
Bodywork ..............................................193 Windshield Wiper .................................193
Exhaust System ...................................194
Engine Cooling System ........................ 195
Braking System ....................................196
Automatic Transmission ......................196
Replacing The Battery ......................... 196
Fuses ................................................... 197
Bulb Replacement ............................... 202
TIRES ..................................................... 206
Tire Safety Information ....................... 206
Tires — General Information .............. 212
Spare Tires — If Equipped .................. 216
Wheel And Wheel Trim Care ............... 217
Tire Types ............................................. 217
Snow Traction Devices ........................ 218
Tire Rotation Recommendations........ 219
DEPARTMENT OF TRANSPORTATION
UNIFORM TIRE QUALITY GRADES ........ 219
Treadwear ............................................ 219
Traction Grades ................................... 220
Temperature Grades ........................... 220
STORING THE VEHICLE ......................... 220
BODYWORK ............................................ 221
Protection Against Atmospheric
Agents .................................................. 221 Corrosion Warranty.............................. 221
Preserving The Bodywork.................... 221
INTERIORS.............................................. 222
Seats And Fabric Parts........................ 222
Leather Seats ...................................... 222
Plastic And Coated Parts .................... 223
Alcantara Parts — If Equipped ............ 223
Genuine Leather Surfaces —
If Equipped ........................................... 223 Carbon Fiber Parts .............................. 223
TECHNICAL SPECIFICATIONS
VEHICLE IDENTIFICATION NUMBER
(VIN) ....................................................... 224
Vehicle Identification Number (VIN)
Plate ..................................................... 224
ENGINE .................................................. 224
POWER SUPPLY ..................................... 225 TRANSMISSION ..................................... 225BRAKES.................................................. 226
SUSPENSION ......................................... 226
STEERING SYSTEM ............................... 226DIMENSIONS — 2.0L ENGINE ............... 227
DIMENSIONS — 2.9L Engine ................ 228
WEIGHTS — 2.0L ENGINE ..................... 229
WEIGHTS — 2.9L ENGINE ..................... 229
FUEL REQUIREMENTS .......................... 230
Reformulated Gasoline....................... 230
Gasoline/Oxygenate Blends ............... 230
CNG And LP Fuel System
Modifications ....................................... 230 Methylcyclopentadienyl Manganese
Tricarbonyl (MMT) In Gasoline ........... 230 Materials Added To Fuel ..................... 230
Fuel System Cautions ......................... 231
FLUID CAPACITIES ................................. 231
2.0L Engine ......................................... 231
2.9L V6 Engine .................................... 232
ENGINE FLUIDS AND LUBRICANTS ...... 233
CHASSIS FLUIDS AND LUBRICANTS..... 234 PERFORMANCE — 2.0L ENGINE........... 235PERFORMANCE — 2.9L ENGINE........... 235
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155
Driver and Front Passenger Air Bags
Seat Belt Buckle Switch
Supplemental Side Air Bags
Supplemental Knee Air Bags
Front and Side Impact Sensors
Seat Belt Pretensioners
Seat Track Position Sensors
If A Deployment Occurs
The front air bags are designed to deflate
immediately after deployment.
NOTE:
Front and/or side air bags will not deploy in all
collisions. This does not mean something is
wrong with the air bag system.
If you do have a collision which deploys the air
bags, any or all of the following may occur:
The air bag material may sometimes cause
abrasions and/or skin reddening to the
occupants as the air bags deploy and unfold.
The abrasions are similar to friction rope burns
or those you might get sliding along a carpet or
gymnasium floor. They are not caused by
contact with chemicals. They are not
permanent and normally heal quickly.
However, if you haven’t healed significantly
within a few days, or if you have any blistering,
see your doctor immediately.
As the air bags deflate, you may see some
smoke-like particles. The particles are a normal
by-product of the process that generates the
non-toxic gas used for air bag inflation. These
airborne particles may irritate the skin, eyes,
nose, or throat. If you have skin or eye irritation,
rinse the area with cool water. For nose or throat
irritation, move to fresh air. If the irritation continues, see your doctor. If these particles
settle on your clothing, follow the garment
manufacturer’s instructions for cleaning.
Do not drive your vehicle after the air bags have
deployed. If you are involved in another collision,
the air bags will not be in place to protect you.
NOTE:
Air bag covers may not be obvious in the
interior trim, but they will open during air bag
deployment.
After any collision, the vehicle should be taken
to an authorized dealer immediately.
Enhanced Accident Response System
In the event of an impact, if the communication
network remains intact, and the power remains
intact, depending on the nature of the event, the
Occupant Restraint Controller (ORC) will
determine whether to have the Enhanced
Accident Response System perform the following
functions:
Cut off fuel to the engine (if equipped)
Cut off battery power to the electric motor (if
equipped)
Flash hazard lights as long as the battery has
power
Turn on the interior lights, which remain on as
long as the battery has power or for
15 minutes from the intervention of the
Enhanced Accident Response System
Unlock the power door locks
Your vehicle may also be designed to perform any
of these other functions in response to the
Enhanced Accident Response System:
Turn off the Fuel Filter Heater, Turn off the
HVAC Blower Motor, Close the HVAC
Circulation Door
Cut off battery power to the: • Engine
• Electric Motor (if equipped)
• Electric power steering
• Brake booster
• Electric park brake
• Automatic transmission gear selector
• Horn
• Front wiper
• Headlamp washer pump (if equipped)
NOTE:
After an accident, remember to cycle the ignition
to the OFF position and remove the key from the
ignition switch to avoid draining the battery. Care -
fully check the vehicle for fuel leaks in the engine
compartment and on the ground near the engine
compartment and fuel tank before resetting the
system and starting the engine. If there are no
fuel leaks or damage to the vehicle electrical
devices (e.g. headlights) after an accident, reset
the system by following the procedure described
below. If you have any doubt, contact an autho -
rized dealer.
WARNING!
Deployed air bags and seat belt pretensioners
cannot protect you in another collision. Have
the air bags, seat belt pretensioners, and the
seat belt retractor assemblies replaced by an
authorized dealer immediately. Also, have the
Occupant Restraint Controller System serviced
as well.
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182
SERVICING AND MAINTENANCE
Correct servicing permits the performance of the
vehicle to be maintained over time, as well as
limited running costs and safeguarding the
efficiency of the safety systems.
This chapter explains how.
SCHEDULED SERVICING
Correct servicing is crucial for guaranteeing a
long life for the vehicle under the best conditions.
For this reason, Alfa Romeo has planned a series
of checks and services for your vehicle at fixed
intervals based on distance and time, as
described in the Scheduled Servicing Plan.
Before each service, it is always necessary to
carefully follow the instructions in the Scheduled
Servicing Plan (e.g. periodically check level of
fluids, tire pressure, etc.).
Scheduled Servicing is offered by an authorized
dealer according to a set time schedule. If, during
each operation, in addition to the ones
scheduled, the need arises for further
replacements or repairs, these may be carried
out with the owner’s explicit consent only.
NOTE:
Scheduled Servicing intervals are required by the
manufacturer. Failure to have them carried out
may invalidate the New Vehicle Limited Warranty.
You are advised to inform an authorized dealer of
any small operating irregularities without waiting
for the next service.
PERIODIC CHECKS
Every month or every 600 miles (1,000 km) or
before long trips check and, if necessary, top off:
Engine coolant level.
Brake fluid level (if insufficient, see an
authorized dealer as soon as possible).
Windshield washer fluid level.
Tire inflation pressure and condition.
Operation of lighting system (headlights,
direction indicators, hazard warning lights,
etc.).
Operation of windshield washing/wiping
system and positioning/wear of wiper blades.
Inspect the CV/Universal joints.
Oil consumption of the engine depends on
conditions and driving style. For this reason, the
engine oil level must be checked every
1,860 miles (3,000 km), and top off if necessary
Ú
page 188.
HEAVY USAGE OF THE VEHICLE
If the vehicle is used under one of the following
conditions:
Dusty roads.
Short, repeated journeys less than 4 miles
(7 km) at sub-zero outside temperatures.
Engine often idling or driving long distances at
low speeds or long periods of inactivity.
In the event of a long period of inactivity. The following checks must be carried out more
often than indicated in the Scheduled Servicing
Plan:
Check cleanliness of hood and trunk locks,
cleanliness and lubrication of linkage.
Visually inspect conditions of: engine,
transmission, pipes and hoses (exhaust/fuel
system/brakes) and rubber elements
(sleeves/bushes, etc.).
Check battery charge and battery fluid level
(electrolyte).
Visually inspect conditions of the accessory
drive belts.
Check and, if necessary, change engine oil and
replace oil filter.
Check and, if necessary, replace cabin air
filter.
Check and, if necessary, replace engine air
cleaner.
Severe Duty All Models
Vehicles that are operated in a dusty and off-road
environment, or predominately at idle or very low
engine RPM are known as Severe Duty vehicles.
It is recommended that you change engine oil at
4,000 miles (6,500 km) or 350 hours of engine
run time.
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SERVICING AND MAINTENANCE
184
(o) Recommended operations
(●) Mandatory operations
Change engine coolant.●
Change engine oil and replace oil filter.
3
Repla
ce transfer case oil (AWD models only).
●
Replace accessory drive belt(s).●
Replace engine air cleaner.
4●●●●●
Replace additional fuel filter (if equipped).
●●●●●●●●●●●●●●●
Change the brake fluid.
5
Repla
ce cabin air filter.
4o●o●o●o●o●o●o●o
Spark plug replacement.
6
1. The SOS back up battery must be replaced every five years, regardless of mileage.
2. If oil degradation ratio (data collectible from diagnostic device) is more than 80% (oil quality less than 20%) engine oil and filter replacement is recommended.
3. The actual interval for changing engine oil and replacing the engine oil filter depends on the vehicle usage conditions and is signaled by the warning light or message in the instrument panel. In all cases, never exceed 1 year/10,000 miles (16,000 km).
4. If the vehicle is used in dusty areas, this cleaner must be replaced every 10,000 miles (16,000 km).
5. The brake fluid replacement has to be done every two years, irrespective of the mileage.
6. The spark plug change interval is 60,000 miles for NAFTA market or 60,000 km outside NAFTA. Yearly intervals do not apply.
Thousands Of Miles102030405060708090100110120130140150
Years123456789101112131415
Thousands Of Kilometers163248648096112128144160176192208224240
WARNING!
You can be badly injured working on or around a motor vehicle. Do only service work for which you have the knowledge and the right equipment. If you
have any doubt about your ability to perform a service job, take your vehicle to a competent mechanic.
Failure to properly inspect and maintain your vehicle could result in a component malfunction and affect vehicle handling and performance. This could
cause an accident.
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SERVICING AND MAINTENANCE
186
(o) Recommended operations
(●) Mandatory operations
Visually inspect the condition and tensioning of the
accessory drive belt(s).●●●●●●●●●●●●
Change engine coolant.
●
Change engine oil and replace oil filter.
●●●●●●●●●●●●●●●
Replace accessory drive belt/s.
3
Repla
ce engine air cleaner.
4●●●●●●●
Replace additional fuel filter (if equipped).●●●●●●●●●●●●●●●
Change the brake fluid.
5
Repla
ce cabin air filter.
4o●o●o●o●o●o●o●o
Spark plug replacement.
6●●●●●
1. The SOS back up battery must be replaced every five years, regardless of mileage.
2. The actual interval for changing the brake pads and the carbon ceramic brake discs depends on the vehicle usage conditions and is signaled by the warning light or message on the instrument panel. After each discs replacement, reset the warning light using the diagnostic socket.
3. Areas that are not dusty: recommended maximum mileage 36,000 miles (60,000 km). Regardless of the mileage, the belt must be replaced every four years. Dusty areas and/or demanding use of the vehicle (cold climates, town use, long periods of idling): advised maximum mileage 18,000 miles (30,000 km). Regardless of the mileage, the
belt must be replaced every two years.
4. If the vehicle is used in dusty areas, this cleaner must be replaced every 10,000 miles (16,000 km).
5. The brake fluid replacement has to be done every two years, irrespective of the mileage.
6. The spark plug change interval is mileage-based only. Yearly intervals do not apply.
Thousands Of Miles102030405060708090100110120130140150
Years123456789101112131415
Thousands Of Kilometers163248648096112128144160176192208224240
WARNING!
You can be badly injured working on or around a motor vehicle. Do only service work for which you have the knowledge and the right equipment. If you
have any doubt about your ability to perform a service job, take your vehicle to a competent mechanic.
Failure to properly inspect and maintain your vehicle could result in a component malfunction and affect vehicle handling and performance. This could
cause an accident.
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231
FUEL SYSTEM CAUTIONS
NOTE:
Intentional tampering with the emissions control system can result in civil penalties being assessed against you.
FLUID CAPACITIES
2.0L ENGINE
CAUTION!
Follow these guidelines to maintain your vehicle’s performance:
The use of leaded gasoline is prohibited by Federal law. Using leaded gasoline can impair engine performance and damage the emissions control
system.
An out-of-tune engine or certain fuel or ignition malfunctions can cause the catalytic converter to overheat. If you notice a pungent burning odor or some
light smoke, your engine may be out of tune or malfunctioning and may require immediate service. Contact an authorized dealer for service assistance.
The use of fuel additives, which are now being sold as octane enhancers, is not recommended. Most of these products contain high concentrations of
methanol. Fuel system damage or vehicle performance problems resulting from the use of such fuels or additives is not the responsibility of the
manufacturer and may void or not be covered under the New Vehicle Limited Warranty.
ComponentUSMetric
Fuel Tank15.3 gal58 L
Fuel Tank Reserve 2.3 gal9 L
Engine Cooling Cystem 2.2 gal8.6 L
Intercooler Cooling System 1.1 gal4.3 L
Engine Oil Sump And Filter 5.5 qt5.2 L
Hydraulic Brake Circuit 0.9 qt0.9 L
Windshield Washer Fluid Reservoir 1.1 gal4.2 L
Automatic Transmission 9.9 qt (RWD Model) /
9.8 qt (AWD Model) 9.4 L (RWD Model) /
9.3 L (AWD Model)
Differentials And Reduction Gears RDU 195 0.9 qt0.9 L
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TECHNICAL SPECIFICATIONS
232
2.9L V6 ENGINE
Differentials And Reduction Gears RDU 230-TV––
RDU 230-LSD Differential - If Equipped 0.9 qt0.9 L
RDU 210/215-LSD Differential - If Equipped 1.1 qt1.1 L
AWD System FAD Transfer Case 0.5 qt0.5 L
AWD System Transfer Case 0.7 qt0.7 L
ComponentUSMetric
Fuel Tank 15.3 gal58 L
Fuel Tank Reserve 2.3 gal9 L
Engine Cooling System 2.95 gal11.2 L
Intercooler Cooling System 1.4 gal5.5 L
Engine Sump And Filter 7.2 qt7 L
Hydraulic Brake Circuit 0.9 qt0.9 L
Windshield Washer Fluid Reservoir 1.1 gal4.2 L
Automatic Transmission ––
Differentials And Reduction Gears RDU 195 ––
Differentials And Reduction Gears RDU 230-TV Main body: 0.8 qt
Left TV: 0.5 qt
Right TV: 0.6 qt Main body: 0.8 L
Left TV: 0.5 L
Right TV: 0.6 L
RDU 230-LSD Differential ––
RDU 210-eLSD Differential (If Equipped) ––
RDU 210/215-LSD Differential ––
ComponentUSMetric
23_GA_OM_EN_USC_t.book Page 232