2023 ALFA ROMEO GIULIA transmission

SERVICING AND MAINTENANCE

190

NOTE:
The headlight washing system will not work if the
liquid level is low (as indicated by the symbol on
the instrument cluster display). On vehicles
equipped with headlight washers, there is a refer-
ence notch on the dipstick: ONLY the windshield/
rear window washer operates with the level below
this reference.
BRAKE FLUID
Check that the fluid is at the maximum level. If
the fluid level in the tank is low, contact an
authorized dealer to have the system checked.
AUTOMATIC TRANSMISSION ACTIVATION
S
YSTEM OIL
The transmission control oil level should only be
checked at an authorized dealer.
USEFUL ADVICE FOR EXTENDING THE
L
IFE OF YOUR BATTERY
To avoid draining your battery and make it last
longer, observe the following instructions:
When you park the car, ensure that the doors
and trunk are closed properly to prevent any
lights from remaining on inside the
passenger's compartment.
Do not keep accessories (e.g. radio, hazard
warning lights, etc.) switched on for a long time
when the engine is not running.
Before performing any operation on the
electrical system, disconnect the negative
battery cable. If you wish to install electrical accessories after
purchasing the car that require permanent
electrical supply (e.g. alarm, etc.), or accessories
which influence the electrical supply
requirements, contact an authorized dealer,
whose qualified staff will evaluate the overall
electrical consumption.

NOTE:
After the battery is disconnected, the steering
must be initialized. The warning light on the
instrument panel switches on to indicate this. To
carry out this procedure, simply turn the steering
wheel all the way from one end to the other, and
then turn it back to the central position.
BATTERY
The battery does not require the electrolyte to be
topped up with distilled water. A periodic check
carried out at an authorized dealer, however, is
necessary to check efficiency.
Follow the battery manufacturer's instructions for
maintenance.
Replacing The Battery
If necessary, replace the battery with another
original battery with the same specifications.
Follow the battery manufacturer’s instructions for
maintenance.
NOTE:
It will not be possible to open the trunk with a key
or by pushing the button in the passenger
compartment when the battery is disconnected.
So, always position the manual trunk opening
strap on the trunk lock before disconnecting the
battery

Ú
page 220.
CAUTION!
If the charge level remains under 50% for a
long time, the battery may be damaged by
sulphation, reducing its capacity and
efficiency during a vehicle start. The battery is
also more prone to the risk of freezing (at
temperatures as high as 14°F (-10°C).
WARNING!
Battery acid is a corrosive solution and can
burn or even blind you. Do not allow battery
acid to contact your eyes, skin, or clothing.
Do not lean over a battery when attaching
clamps

Ú
page 177. If acid splashes in eyes
or on skin, flush the area immediately with
large amounts of water.
Battery gas is flammable and explosive.
Keep flame or sparks away from the battery.
Do not use a booster battery or any other
booster source with an output greater than
12 Volts. Do not allow cable clamps to touch
each other.
Battery posts, terminals, and related
accessories contain lead and lead
compounds. Wash hands after handling.
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SERVICING AND MAINTENANCE

196

Disposal Of Used Coolant
Disposal of engine/intercooler coolant is subject
to legal requirements: consult the appropriate
local regulations.

NOTE:

To prevent the fluid from being ingested by
children or animals, do not keep it in open
containers or pour it on the ground. If ingested,
contact a doctor immediately. Eliminate any
traces of fluid from the ground immediately.
When the vehicle stops after a short trip,
steam may be seen coming out from front of
the hood. This is a normal phenomenon which
is due to the presence of rain, snow or a lot of
moisture on the surface of the radiator.
With engine and system cold, do not top up
with coolant beyond the maximum level
indicated on the reservoir in the engine
compartment.
BRAKING SYSTEM
In order to guarantee the efficiency of the braking
system, periodically check its components; for
this operation, contact an authorized dealer.
For the correct servicing intervals

Ú
page 182.

NOTE:
Driving with your foot resting on the brake pedal
may compromise its efficiency, increasing the
risk of accidents. When driving, never keep your
foot on the brake pedal and don’t put unneces-
sary strain on it to prevent the brakes from over -
heating: excess pad wear may cause damage to
the braking system.
When an insufficient oil level is detected,
contact an authorized dealer to have the
system checked.
Always keep the cap of the brake fluid
reservoir (in the engine compartment)
completely closed.
AUTOMATIC TRANSMISSION
Use only a transmission oil with the same charac -
teristics as those indicated on
Ú
page 234.
Special Additives
Do not use any type of additive with the
automatic transmission oil. The automatic
transmission oil is a product designed especially
for this vehicle and its performance may be
compromised through the use of further
additives.
Frequency Of Oil Changes
In normal vehicle operating conditions, it is not
necessary to change the transmission oil.
REPLACING THE BATTERY
If necessary, replace the battery with another
battery with the same specifications. It is advised
to contact an authorized dealer for replacement.
WARNING!
Use only the manufacturer recommended
brake fluid
Ú
page 234. Using the wrong
type of brake fluid can severely damage your
brake system and/or impair its performance.
The proper type of brake fluid for your vehicle
is also identified on the original factory
installed hydraulic master cylinder reservoir.
To avoid contamination from foreign matter
or moisture, use only new brake fluid or fluid
that has been in a tightly closed container.
Keep the master cylinder reservoir cap
secured at all times. Brake fluid in an open
container absorbs moisture from the air
resulting in a lower boiling point. This may
cause it to boil unexpectedly during hard or
prolonged braking, resulting in sudden brake
failure. This could result in a collision.
Overfilling the brake fluid reservoir can result
in spilling brake fluid on hot engine parts,
causing the brake fluid to catch fire. Brake
fluid can also damage painted and vinyl
surfaces, care should be taken to avoid its
contact with these surfaces.
Do not allow petroleum-based fluid to
contaminate the brake fluid. Brake seal
components could be damaged, causing
partial or complete brake failure. This could
result in a collision.
CAUTION!
Do not use chemical flushes in your
transmission as the chemicals can damage
your transmission components. Such damage
is not covered by the New Vehicle Limited
Warranty.
CAUTION!
If a transmission fluid leak occurs, visit an
authorized dealer immediately. Severe
transmission damage may occur. An
authorized dealer has the proper tools to
adjust the fluid level accurately.
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197

(Continued)

NOTE:
Each time the 12V battery is reconnected, cycle
the steering wheel all the way to the left. Then
cycle the steering wheel all the way to the right to
allow the steering angle sensor to learn the
steering angle thresholds.
Follow the battery manufacturer's instructions for
maintenance.

NOTE:
It will not be possible to open the trunk with a key
or by pressing the button in the passenger
compartment when the battery is disconnected.
So, always position the manual trunk opening
strap on the trunk lock before disconnecting the
battery

Ú
page 220.
FUSES
General Information
The fuses protect electrical systems against
excessive current.
When a device does not work, you must check the
electrical circuit inside of the fuse for a break/
melt.
Also, please be aware that using power outlets for
extended periods of time with the engine off may
result in vehicle battery discharge.Blade Fuses J-CASE Fuse
Fuse Extracting Pliers
To replace a fuse, use the pliers hooked to the
fuse box.
Fuse Box
Grab the pliers from the upper tabs, press them,
and extract the pliers pulling upwards.
WARNING!
When replacing a blown fuse, always use an
appropriate replacement fuse with the same
amp rating as the original fuse. Never
replace a fuse with another fuse of higher
amp rating. Never replace a blown fuse with
metal wires or any other material. Do not
place a fuse inside a circuit breaker cavity or
vice versa. Failure to use proper fuses may
result in serious personal injury, fire and/or
property damage.
Before replacing a fuse, make sure that the
ignition is off and that all the other services
are switched off and/or disengaged.
If the replaced fuse blows again, contact an
authorized dealer.
If a general protection fuse for safety
systems (air bag system, braking system),
power unit systems (engine system,
transmission system) or steering system
blows, contact an authorized dealer.
1 — Electrical Circuit
2 — Blade Fuse With Good Electrical Circuit
3 — Blade Fuse With Bad Electrical Circuit
WARNING!
1 — Electrical Circuit
2 — Case Fuse With Good Electrical Circuit
3 — Case Fuse With Bad Electrical Circuit
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SERVICING AND MAINTENANCE

222

To correctly wash the vehicle, follow these
instructions:
If high pressure jets or cleaners are used to
wash the vehicle, keep a distance of at least
15 inches (40 cm) from the bodywork to avoid
damage or alteration. Build up of water could
cause damage to the vehicle in the long term.
To make it easier to remove any dirt deposits
in the area where the blades are normally
located it is recommended to position the
windshield wipers vertically (service position).
Wash the bodywork using a low pressure jet of
water if possible.
Wipe a sponge with a slightly soapy solution
over the bodywork, frequently rinsing the
sponge.
Rinse well with water and dry with a leather
chamois.
Dry the less visible parts (e.g. door frames, hood,
headlight frames, etc.) with special care, as water
may stagnate more easily in these areas. Do not
wash the car after it has been left in the sun or
with the hood hot: this may alter the shine of the
paintwork.
Exterior plastic parts must be cleaned in the
same way as the rest of the vehicle.
If washing the car in a service that moves the car,
for cars with automatic transmissions, PARK (P)
must be cut out. You have to shut off the engine
in the following conditions: car stopped,
transmission in NEUTRAL (N), push the starter
button for at least three seconds.

NOTE:
Avoid parking under trees; the resin dropped by
trees makes the paintwork go opaque and
increases the possibility of corrosion. Windows

Use specific detergents and clean cloths to
prevent scratching or altering the transparency.
Front Headlights
Use a soft cloth soaked in water and detergent for
washing cars.

NOTE:

Never use aromatic substances (e.g. gasoline)
or ketones (e.g. acetone) for cleaning the
plastic lenses of the headlights.
When cleaning with a pressure washer, keep
the pressure washer at least eight inches
(20 cm) away from the headlights.
Engine Compartment
At the end of every Winter, wash the engine
compartment thoroughly, taking care not to aim
the jet of water directly at the electronic control
units or at the windshield wiper motors. Have this
operation performed at a specialized workshop.
For further information

Ú
page 191.

NOTE:
The washing should take place with the engine
cold and the ignition device in the STOP position.
After the washing operation, make sure that the
various protections (e.g. rubber caps and guards)
have not been removed or damaged.
INTERIORS
Periodically check the cleanliness of the interior,
beneath the mats, which could cause oxidation of
the sheet metal.
SEATS AND FABRIC PARTS
Remove dust with a soft brush or a vacuum
cleaner. Rub the seats with a sponge moistened
with a solution of water and neutral detergent.
Cleaning heat press images on seats —
if equipped:

Due to the color, opacity and wear-resistant
protection with which the heat press images on
some seats are made, they may be subject to
temporary scratching if they are touched by finger
nails, keys, or other hard objects. In such cases, the
visible signs do not impair the profiled images, and
can easily be removed by wiping the affected area
with a microfiber cloth moistened with water (not
dry) to restore the seat to its original condition. The
microfiber cloth must not have been previously
soaked in other substances or detergents.

LEATHER SEATS
Remove the dry dirt with a chamois or slightly
damp cloth, without exerting too much pressure.
Remove any liquid or grease stains using an
absorbent dry cloth, without rubbing. Then clean
with a soft cloth or buckskin cloth dampened with
water and mild soap. If the stain persists, use
specific products and observe the instructions
carefully.

NOTE:
Never use alcohol. Make sure that the cleaning
products used contain no alcohol or alcohol deriv -
atives, even in small quantities.
CAUTION!
Wipe the rear window inside gently with a cloth
following the direction of the filaments to avoid
damaging the heating device.
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225

POWER SUPPLY
TRANSMISSION
2.9L Engine
CycleFour
Number and position of cylinders 6 / V
Piston bore and stroke (mm) 86.5 × 82
Total displacement (cm³) 2,891
Compression ratio 9.3:1
Maximum power (SAE) (kW) 375
Maximum power (SAE) (HP) 505
Corresponding engine speed (RPM) 6,500
Maximum torque (SAE) (Nm) 600
Maximum torque (SAE) (ft-lb) 443
Corresponding engine speed (RPM) 2,500
Fuel 87 Octane (R+M)/2 Method Minimum, 91 Recommended, ethanol
percentage is 0–15%
Power Supply
2.0L Engine Electronic timed sequential injection with knock control
2.9L Engine Phased sequential electronic injection with knock control and variable
intake valve actuation
ModelTransmissionTraction
2.0L Engine Eight forward gears
plus reverse Rear-wheel drive or
All-wheel drive
2.9L Engine Eight forward gears plus reverseRear
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231

FUEL SYSTEM CAUTIONS

NOTE:
Intentional tampering with the emissions control system can result in civil penalties being assessed against you.
FLUID CAPACITIES
2.0L ENGINE
CAUTION!
Follow these guidelines to maintain your vehicle’s performance:
The use of leaded gasoline is prohibited by Federal law. Using leaded gasoline can impair engine performance and damage the emissions control
system.
An out-of-tune engine or certain fuel or ignition malfunctions can cause the catalytic converter to overheat. If you notice a pungent burning odor or some
light smoke, your engine may be out of tune or malfunctioning and may require immediate service. Contact an authorized dealer for service assistance.
The use of fuel additives, which are now being sold as octane enhancers, is not recommended. Most of these products contain high concentrations of
methanol. Fuel system damage or vehicle performance problems resulting from the use of such fuels or additives is not the responsibility of the
manufacturer and may void or not be covered under the New Vehicle Limited Warranty.
ComponentUSMetric
Fuel Tank15.3 gal58 L
Fuel Tank Reserve 2.3 gal9 L
Engine Cooling Cystem 2.2 gal8.6 L
Intercooler Cooling System 1.1 gal4.3 L
Engine Oil Sump And Filter 5.5 qt5.2 L
Hydraulic Brake Circuit 0.9 qt0.9 L
Windshield Washer Fluid Reservoir 1.1 gal4.2 L
Automatic Transmission 9.9 qt (RWD Model) /
9.8 qt (AWD Model) 9.4 L (RWD Model) /
9.3 L (AWD Model)
Differentials And Reduction Gears RDU 195 0.9 qt0.9 L
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TECHNICAL SPECIFICATIONS

232

2.9L V6 ENGINE
Differentials And Reduction Gears RDU 230-TV––
RDU 230-LSD Differential - If Equipped 0.9 qt0.9 L
RDU 210/215-LSD Differential - If Equipped 1.1 qt1.1 L
AWD System FAD Transfer Case 0.5 qt0.5 L
AWD System Transfer Case 0.7 qt0.7 L
ComponentUSMetric
Fuel Tank 15.3 gal58 L
Fuel Tank Reserve 2.3 gal9 L
Engine Cooling System 2.95 gal11.2 L
Intercooler Cooling System 1.4 gal5.5 L
Engine Sump And Filter 7.2 qt7 L
Hydraulic Brake Circuit 0.9 qt0.9 L
Windshield Washer Fluid Reservoir 1.1 gal4.2 L
Automatic Transmission ––
Differentials And Reduction Gears RDU 195 ––
Differentials And Reduction Gears RDU 230-TV Main body: 0.8 qt
Left TV: 0.5 qt
Right TV: 0.6 qt Main body: 0.8 L
Left TV: 0.5 L
Right TV: 0.6 L
RDU 230-LSD Differential ––
RDU 210-eLSD Differential (If Equipped) ––
RDU 210/215-LSD Differential ––
ComponentUSMetric
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TECHNICAL SPECIFICATIONS

234

CHASSIS FLUIDS AND LUBRICANTS
2.0L Engine
2.9L Engine
UseFeaturesSpecificationApplications
Lubricants and greasesZF 8HP 50 - Synthetic ATF
–Automatic transmission
SAE 75W-85 Synthetic lubricant FPW9.55550-DA9Differential and reduction units
RDU 195; RDU 230-LSD; RDU
210-eLSD; RDU 210/215-LSD
SAE 75W-80 APL GL-5 Synthetic lubricant FPW9.55550-DA10
AWD System FAD transfer case
SAE 75W Synthetic lubricant FPW9.55550-DA11AWD System TRANSFER CASE
Brake fluid DOT 4MS.90039Hydraulic brakes
Engine coolant CUNA NC 956-16
ASTMD3306 MS.90032Use rate 50% Not mixable with
different formulation products.
1
1. For particularly harsh climate conditions, a mixture of 60% product and 40% distilled water is recommended.
Windshield washer fluid CUNA NC 956-11MS.90043To be used diluted or undiluted in
windshield washer/wiper systems
HVAC R1234yf ––
UseFeaturesSpecificationApplications
Lubricants and greasesZF 8HP 50 - Synthetic ATF
–Automatic transmission
SAE 75W-85 API GL-5 Synthetic lubricant FPW9.55550-DA8Differential and reduction units
RDU 230-TV / 2.9 V6 engine
Brake fluid DOT 4MS.90039Hydraulic brakes
Engine coolant CUNA NC 956-16
ASTMD3306 MS.90032Use rate 50% Not mixable with
different formulation products.
1
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