
116STARTING AND OPERATING
1. With the transmission in PARK, the parking brake applied, and the engine running, turn
on the Cruise Control, then push the SET (-)
button.
2. The engine RPM will go up to 1,100 RPM. To increase the RPM, push and hold the RES (+)
button and the idle speed will increase to
approximately 1,500 RPM. To decrease the
RPM, push and hold the SET (-) button and the
idle speed will decrease to approximately
1,100 RPM.
3. To cancel the Idle–Up feature, either push the CANCEL button, push the ON/OFF button, or
press the brake pedal.
NOISE
Diesel engines can create noises that may seem
as a concern. The nature of a diesel engine is
compression ignition where compressed air and
fuel are mixed and ignited. Weather, barometric
pressure, altitude and temperature will affect how
fuel is ignited in the engine. Engines will sound
different from day to day or previous model years.
Clicking, ticking, or light knocking is normal and will
change from day to day, as the engine breaks in,
and can vary with changes in ambient
temperature; this is normal. Diesel equipped
vehicles also have an exhaust after treatment
system to reduce emissions utilizing a Diesel
Particulate Filter (DPF) and a Selective Reduction
Catalyst (SCR). The SCR reduces Nox using the
Diesel Exhaust Fluid (DEF) system. DEF is injected directly into the SCR through an dosing module.
This process will create a clicking sound and at
times, will make noise even with the vehicle shut
off. This is normal as the DEF dosing module is
purging DEF. If at any time the check engine light is
on, please visit an authorized dealer.
STOPPING THE ENGINE
Idle the engine a few minutes before routine
shutdown. After full load operation, idle the engine
three to five minutes before shutting it down. This
idle period will allow the lubricating oil and coolant
to carry excess heat away from the combustion
chamber, bearings, internal components, and
turbocharger. This is especially important for
turbocharged, charge air-cooled engines. Refer to
the following chart for proper engine shutdown:
Driving Condition
Load Turbocharger Temperature Idle Time (min.) Before Engine
Shutdown
Stop and Go EmptyCoolLess than One
Stop and Go Medium -One
Highway Speeds MediumWarmTwo
City Traffic Maximum GCWR -Three
Highway Speeds Maximum GCWR -Four
Uphill Grade Maximum GCWR HotFive
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118STARTING AND OPERATING
Do Not Operate The Engine With Failed
Parts
All engine failures give some warning before the
parts fail. Be on the alert for changes in
performance, sounds, and visual evidence that the
engine requires service. Some important clues are:
Engine misfiring or vibrating severely.
Sudden loss of power.
Unusual engine noises.
Fuel, oil or coolant leaks.
Sudden change, outside the normal operating
range, in the engine operating temperature.
Excessive smoke.
Oil pressure drop.
DIESEL PARTICULATE FILTER (DPF)
M
ANUAL REGENERATION — IF EQUIPPED
On equipped Chassis Cabs, a manual regeneration
can be enable through the instrument cluster. The
manual regeneration will allow the DPF to
complete a regeneration, lowering the soot level
without having to drive the vehicle. The vehicle
must be in PARK to access this feature, and the
fuel level must be over 12.5% full. A message
displaying the time left on the regeneration will
appear on the instrument cluster, and the
instrument cluster will display the soot level
Ú page 81.
ENGINE BLOCK HEATER — IF EQUIPPED
The engine block heater warms the engine, and
permits quicker starts in cold weather. Connect the
cord to a standard 110-115 Volt AC electrical
outlet with a grounded, three-wire extension cord.
The engine block heater cord is routed behind the
front bumper and accessible through the right hole
of the air dam.
The engine block heater must be plugged in at
least one hour to have an adequate warming effect
on the engine.
It includes a removable cap that is secured by a
tethered strap. It also has a c-clip that is used for
storage when not in use for the Winter months.
During Winter months, remove the heater cord
wiring assembly from itself on the c-clip.
NOTE:The block heater will require 110 Volt AC and
6.5 Amps to activate the heater element.
Block Heater Usage
For ambient temperatures below 0°F (-18°C),
engine block heater usage is recommended.
For ambient temperatures below –20°F (-29°C),
engine block heater usage is required.
ENGINE BREAK-IN RECOMMENDATIONS —
GASOLINE ENGINE
A long break-in period is not required for the engine
and drivetrain (transmission and axle) in your
vehicle.
Drive moderately during the first 300 miles
(500 km). After the initial 60 miles (100 km),
speeds up to 50 or 55 mph (80 or 90 km/h) are
desirable.
While cruising, brief full-throttle acceleration within
the limits of local traffic laws contributes to a good
break-in. Wide-open throttle acceleration in low
gear can be detrimental and should be avoided.
The engine oil installed in the engine at the factory
is a high-quality energy conserving type lubricant.
Oil changes should be consistent with anticipated
climate conditions under which vehicle operations
will occur. For the recommended viscosity and
quality grades Ú page 404.
NOTE:A new engine may consume some oil during its first
few thousand miles (kilometers) of operation. This
should be considered a normal part of the break-in
CAUTION!
Never use Non-Detergent Oil or Straight Mineral
Oil in the engine or damage may result.
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SERVICING AND MAINTENANCE329
MAINTENANCE PLAN – GASOLINE ENGINE
Refer to the maintenance plan on the following pages for required maintenance. More frequent maintenance may be needed in severe conditions, such as dusty
areas and very short trip driving. In some extreme conditions, additional maintenance not specified in the maintenance schedule may be required.
NOTE:Using white lithium grease, lubricate the door hinge pivot joints twice a year to prevent premature wear.
At Every Oil Change Interval As Indicated By Oil Change Indicator System:
Change oil and filter.
Rotate the tires. Rotate at the first sign of irregular wear, even if it occurs before the oil indicator system turns on.
Inspect engine cooling system protection and hoses.
Inspect exhaust system.
Inspect engine air cleaner filter if using in dusty or off-road conditions. Replace the engine air cleaner filter, if necessary.
Inspect battery and clean and tighten terminals as required.
Inspect the CV/Universal joints.
Inspect automatic transmission fluid if equipped with dipstick.
Inspect brake pads, shoes, rotors, drums, hoses and parking brake.
Inspect front end, and lubricate — If equipped with serviceable fittings.
Inspect and replace the Evaporative System Fresh Air Filter as necessary, replacement may be more frequent if vehicle is operated in extreme dusty condi-
tions.8
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330SERVICING AND MAINTENANCE
Mileage or time passed (whichever comes first)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Additional Inspections
Inspect the CV/Universal joints. X X X X X X X X X X X X X X
Inspect front suspension, tie rod ends, and replace if necessary. X X X X X X X
Inspect the front and rear axle surfaces. If gear oil leakage is
suspected, check the fluid level. If using your vehicle for police,
taxi, fleet, off-road or frequent trailer towing, change axle fluid. X X X X X X X
Inspect the brake linings, parking brake function. X X X X X X X
Additional Maintenance
Replace the cabin air filter. To be replaced every 12,000 mi (19,000 km).
Replace the engine air cleaner filter. XXXXX
Replace spark plugs.
1X
Flush and replace the engine coolant at 10 years or
150,000 miles (240,000 km) whichever comes first. X
X
Change the automatic transmission fluid (AS66RC Transmission
Only). X
XX
Change the automatic transmission fluid and sump filter
(AS66RC Transmission Only). X
X
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332SERVICING AND MAINTENANCE
SCHEDULED SERVICING — DIESEL ENGINE
Required Maintenance Intervals
Refer to the maintenance plan on the following
pages for the required maintenance intervals.
More frequent maintenance may be needed in
severe conditions, such as dusty areas and very
short trip driving. In some extreme conditions,
additional maintenance not specified in the
maintenance schedule may be required.
At Each Stop For Fuel
Check the engine oil level at least 30 minutes after
a fully warmed engine is shut off. Checking the oil
level while the vehicle is on level ground will
improve the accuracy of the oil level reading. Add
oil only when the level is at or below the ADD or
MIN mark.
Once A Month
Inspect the batteries, and clean and tighten the
terminals as required.
Check the fluid levels of the coolant reservoir,
brake master cylinder, and automatic transmis -
sion, and add as needed. At Each Oil Change
Change the engine oil filter.
Inspect the exhaust system.
Check the tire inflation pressures and look for
unusual wear or damage. Rotate at the first sign
of irregular wear.
Inspect engine air cleaner filter. Replace the
engine air cleaner filter, if necessary.
Inspect the CV/Universal joints.
Check the coolant level, hoses, and clamps.
Inspect front end, and lubricate — If equipped
with serviceable fittings.
Inspect and replace the Evaporative System
Fresh Air Filter as necessary, replacement may
be more frequent if vehicle is operated in
extreme dusty conditions.
Inspection and service should also be performed
anytime a malfunction is observed or suspected.
Retain all receipts.
NOTE:Using white lithium grease, lubricate the door
hinge pivot joints twice a year to prevent
premature wear.
OIL CHANGE INDICATOR SYSTEM —
D
IESEL ENGINE
Your vehicle is equipped with an engine oil change
indicator system. This system will alert you when it
is time to change your engine oil by displaying the
words “Oil Change Due” in your instrument cluster
display. The engine oil change indicator system is
duty cycle based, which means the engine oil
change interval may fluctuate depending on your
personal driving style. Failure to change the engine
oil per the maintenance schedule can result in
internal engine damage.
An authorized dealer will reset the oil change
indicator message after completing the scheduled
oil change. If a scheduled oil change is performed
by someone other than an authorized dealer, the
message can be reset by referring to the steps
described under Instrument Cluster Display
Ú page 81.
Replace the engine oil and oil filter every
15,000 miles (24,000 km) or 12 months, or
sooner if prompted by the oil change indicator
system. Under no circumstances should oil change
intervals exceed 15,000 miles (24,000 km) or 12 months, whichever comes first.CAUTION!
Failure to perform the required maintenance
items may result in damage to the vehicle.
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SERVICING AND MAINTENANCE333
NOTE:
Under no circumstances should oil change inter -
vals exceed 15,000 miles (24,000 km) or
12 months or 500 hours, whichever comes first.
It is recommended that every 3,000 miles
(4,800 km), check the engine oil level at least
30 minutes after a fully warmed engine is shut
off. Checking the oil level while the vehicle is on
level ground will improve the accuracy of the oil
level reading. Add oil only when the level is at or
below the ADD or MIN mark.
Severe service (high ambient temperature,
short trips, heavy loading, trailer towing,
off-road, or law enforcement use) may reduce
oil change intervals. If models configured with optional B20 capability
are operated with greater than 5% levels of
biodiesel, the oil change interval must not exceed
12,500 miles (20,000 km) or 400 hours,
whichever comes first under any circumstances.
See the Fuel Requirements section for more
information regarding operation with biodiesel
blend (B6-B20) fuel meeting ASTM specification
D-7467.
PERFORM SERVICE INDICATOR —
D
IESEL ENGINE
Your vehicle will require emissions maintenance at
a set interval. To help remind you when this
maintenance is due, the instrument cluster will
display “Perform Service”. When the “Perform
Service” message is displayed on the instrument
cluster it is necessary to have the emissions
maintenance performed. Emissions maintenance
may include replacing the Closed Crankcase
Ventilation (CCV) filter element. The procedure for
clearing and resetting the “Perform Service”
indicator message is located in the appropriate
Service Information.
8
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334SERVICING AND MAINTENANCE
MAINTENANCE PLAN — DIESEL ENGINE
Inspection and service should also be performed anytime a malfunction is observed or suspected. Retain all receipts.
Mileage or time passed (whichever
comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Change engine oil every 15,000 miles
(24,000 km) or 12 months or 500
hours or sooner if prompted by the oil
change indicator system, whichever
comes first.
1
X X X X X X X X X X
Additional Inspections
Check the Diesel Exhaust Fluid (DEF)
tank, refill if necessary. X X X X X X X X X X X X X X X X X X X X
Rotate the tires. X X X X X X X X X X X X X X X X X X X X
Inspect the CV/Universal joints. X X X X X X X X X X X X X X X X X X X X
Inspect front end, and lubricate — If
equipped with serviceable fittings. X X X X X X X X X X X X X X X X X X X X
In s
pect engine air cleaner filter,
replace if necessary.
2X X X X X X X X X X
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336SERVICING AND MAINTENANCE
Inspect the front and rear axle
surfaces. If gear oil leakage is
suspected, check the fluid level. If
using your vehicle for police, taxi, fleet,
off-road or frequent trailer towing
change the axle fluid. X
XXXX X
Inspect the transfer case fluid (4x4),
change for any of the following: police,
taxi, fleet, or frequent trailer towing. X
XXX X
Change the transfer case fluid (4x4). XX
Change automatic transmission fluid
(AS69RC transmission only). X
XXX X
Change the automatic transmission
fluid and sump filter (AS69RC
transmission only). X
X
Change automatic transmission fluid
and filter(s) (AS69RC transmission
only). X
Mileage or time passed (whichever
comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
22_DPF_OM_EN_USC_t.book Page 336